Patents by Inventor Mikio Aramata

Mikio Aramata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20030104131
    Abstract: A C/Si/O composite material having improved oxidation resistance is prepared by impregnating graphite with a crosslinkable silane or siloxane, causing the silane or siloxane to crosslink within the graphite, and heating at 300-1,200° C. in a non-oxidizing gas. The C/Si/O composite material can be efficiently prepared through simple steps, on an industrial scale and at a low cost and will find use as a high-temperature structural material by virtue of oxidation resistance.
    Type: Application
    Filed: December 3, 2002
    Publication date: June 5, 2003
    Inventors: Hidetaka Konno, Mikio Aramata, Hirofumi Fukuoka
  • Publication number: 20030072704
    Abstract: A fine &bgr;-silicon carbide powder is prepared by impregnating graphite with an organosilicon compound selected from crosslinkable silanes and siloxanes, causing the organosilicon compound to crosslink within the graphite, and heating at 1,300° C. or higher in an inert gas stream for reaction. Using only low-temperature heat treatment in air and high-temperature heat treatment in inert gas, the invention enables industrial, economical manufacture of fine silicon carbide powder in a stable manner.
    Type: Application
    Filed: March 14, 2002
    Publication date: April 17, 2003
    Inventors: Hidetaka Konno, Mikio Aramata, Hirofumi Fukuoka
  • Publication number: 20030055277
    Abstract: In an industrial process for preparing organohalosilanes by reacting metallic silicon particles with an organohalide in the presence of a copper catalyst, a contact mass composed of the metallic silicon and the catalyst further contains an effective amount of a phosphonium compound having on the molecule at least one group of the formula: [R2R3R4P—]+Y− wherein R2, R3 and R4 each are a monovalent hydrocarbon group and Y is a halogen atom or acid group. The invention drastically increases the silane formation rate and the utilization of silicon without lowering the selectivity of useful silane.
    Type: Application
    Filed: August 29, 2002
    Publication date: March 20, 2003
    Inventors: Susumu Ueno, Toshio Shinohara, Mikio Aramata, Yoichi Tanifuji, Tetsuya Inukai, Hajime Ishizaka
  • Publication number: 20030053945
    Abstract: A lithium ion secondary cell having a high capacity, improved first charge/discharge efficiency and improved cycle performance is obtainable using as the negative electrode material a lithium-containing silicon oxide powder having the formula: SiLixOy wherein x and y are 0<x<1.0 and 0<y<1.5, with the lithium being fused and partially crystallized.
    Type: Application
    Filed: September 5, 2002
    Publication date: March 20, 2003
    Inventors: Hirofumi Fukuoka, Satoru Miyawaki, Mikio Aramata, Susumu Ueno, Kazuma Momii, Takeshi Fukuda
  • Patent number: 6506923
    Abstract: In a process for preparing oganohalosilanes by reacting metallic silicon particles with an organohalide in the presence of a copper catalyst, a contact mass composed of the metallic silicon and the catalyst further contains a minute, but effective amount of a catalytic metal powder which has been produced by an atomizing technique. The process is successful in drastically increasing a formation rate without lowering the selectivity of useful silane.
    Type: Grant
    Filed: February 14, 2002
    Date of Patent: January 14, 2003
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Tetsuya Inukai, Susumu Ueno, Toshio Shinohara, Mikio Aramata, Yoichi Tanifuji, Hajime Ishizaka
  • Publication number: 20020183536
    Abstract: In a Rochow process, organohalosilanes are prepared by reacting metallic silicon particles with an organohalide in the presence of a copper catalyst and a co-catalyst. The invention uses as the co-catalyst a powder of co-catalyst active element-copper alloy containing substantial strain energy because this co-catalyst can reduce the activation time taken until a steady state is reached, which has been an outstanding problem in Rochow reaction, maintain the steady state over time and increase the selectivity of desired diorganodihalosilane for eventually increasing the yield based on the starting silicon.
    Type: Application
    Filed: April 10, 2002
    Publication date: December 5, 2002
    Inventors: Mikio Aramata, Hideaki Ozeki, Akio Muraida, Susumu Ueno, Toshio Shinohara, Tetsuya Inukai
  • Patent number: 6485831
    Abstract: A conductive powder having an organic silicon polymer layer on the surface of each particle and a metal layer enclosing the silicon polymer layer possesses a stronger bond between the particle base and the metal even at elevated temperature and exhibits a high and stable conductivity and heat resistance.
    Type: Grant
    Filed: May 12, 2000
    Date of Patent: November 26, 2002
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Motoo Fukushima, Kunio Itoh, Shigeru Mori, Masaki Kasahima, Yoshitaka Hamada, Mikio Aramata
  • Publication number: 20020159941
    Abstract: A silicon oxide powder represented by the formula: SiOx wherein 1.05≦x≦1.5 and having a BET specific surface area of 5-300 m2/g is useful as a negative electrode material to construct a lithium ion secondary cell having a high capacity and improved cycle performance.
    Type: Application
    Filed: February 26, 2002
    Publication date: October 31, 2002
    Inventors: Hirofumi Fukuoka, Satoru Miyawaki, Kenji Ooka, Susumu Ueno, Mikio Aramata, Takeshi Fukuda
  • Publication number: 20020156310
    Abstract: In a process for preparing oganohalosilanes by reacting metallic silicon particles with an organohalide in the presence of a copper catalyst, a contact mass composed of the metallic silicon and the catalyst further contains a minute, but effective amount of a catalytic metal powder which has been produced by an atomizing technique. The process is successful in drastically increasing a formation rate without lowering the selectivity of useful silane.
    Type: Application
    Filed: February 14, 2002
    Publication date: October 24, 2002
    Inventors: Tetsuya Inukai, Susumu Ueno, Toshio Shinohara, Mikio Aramata, Yoichi Tanifuji, Hajime Ishizaka
  • Publication number: 20020142094
    Abstract: A conductive powder having an organic silicon polymer layer on the surface of each particle and a metal layer enclosing the silicon polymer layer possesses a stronger bond between the particle base and the metal even at elevated temperature and exhibits a high and stable conductivity and heat resistance.
    Type: Application
    Filed: March 22, 2002
    Publication date: October 3, 2002
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Motoo Fukushima, Kunio Itoh, Shigeru Mori, Masaki Kasashima, Yoshitaka Hamada, Mikio Aramata
  • Publication number: 20020082437
    Abstract: When oganohalosilanes are prepared by charging a reactor with a contact mass containing a metallic silicon powder, a copper catalyst and a co-catalyst, and introducing an organohalide-containing gas into the reactor to effect the direct reaction, the catalyst and/or co-catalyst used in the contact mass is obtained by mixing particles of the catalyst and/or co-catalyst with finely divided silica, and applying shear forces to the mixture for mutually rubbing the particles, thereby producing the catalyst and/or co-catalyst having finely divided silica fused to surfaces thereof. The invention is successful in producing organohalosilanes at a significantly improved formation rate without reducing the proportion of diorganodihalosilane.
    Type: Application
    Filed: October 19, 2001
    Publication date: June 27, 2002
    Inventors: Hajime Ishizaka, Susumu Ueno, Toshio Shinohara, Yoichi Tanifuji, Tetsuya Inukai, Mikio Aramata
  • Patent number: 6395917
    Abstract: When oganohalosilanes are prepared by charging a reactor with a contact mass containing a metallic silicon powder, a copper catalyst and a co-catalyst, and introducing an organohalide-containing gas into the reactor to effect the direct reaction, the catalyst and/or co-catalyst used in the contact mass is obtained by mixing particles of the catalyst and/or co-catalyst with finely divided silica, and applying shear forces to the mixture for mutually rubbing the particles, thereby producing the catalyst and/or co-catalyst having finely divided silica fused to surfaces thereof. The invention is successful in producing organohalosilanes at a significantly improved formation rate without reducing the proportion of diorganodihalosilane.
    Type: Grant
    Filed: October 19, 2001
    Date of Patent: May 28, 2002
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hajime Ishizaka, Susumu Ueno, Toshio Shinohara, Yoichi Tanifuji, Tetsuya Inukai, Mikio Aramata
  • Patent number: 6365766
    Abstract: Organohalosilanes are prepared by reacting an organic halide with metallic silicon particles in the presence of a metallic copper catalyst which is a metallic copper powder in flake form having a bulk specific gravity of 1-3 g/cm3 and a mean particle size of 10 &mgr;m to 1 mm as measured by laser diffraction particle size distribution analysis.
    Type: Grant
    Filed: April 12, 2000
    Date of Patent: April 2, 2002
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Mikio Aramata, Masaaki Furuya, Yoshihiro Shirota, Akio Muraida, Susumu Ueno, Toshio Shinohara
  • Patent number: 6339167
    Abstract: Organohalosilanes are prepared by reacting metallic silicon with a halogenated hydrocarbon in the presence of a copper or copper compound catalyst and an activated aluminum, aluminum alloy or aluminum carbide promotor. The reaction is carried out at a temperature of 250-400° C. in a stirred tank reactor or a fluidized bed reactor. The inventive process shortens the time required for activation in the Rochow reaction and increases the selectivity for desirable diorganodihalosilanes. The steady state is thus prolonged and conversion of the silicon enhanced, resulting in an improved reaction performance.
    Type: Grant
    Filed: February 14, 2001
    Date of Patent: January 15, 2002
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Mikio Aramata, Kazutoshi Fujioka, Masahiro Yuyama
  • Patent number: 6288258
    Abstract: When oganohalosilanes are prepared by charging a reactor with a contact mass containing metallic silicon and a copper catalyst and introducing an organohalide-containing gas into the reactor to effect the direct reaction, 50-10,000 ppm of bronze phosphide is added to the contact mass. The invention is successful in efficiently producing organohalosilanes in a high STY and low T/D.
    Type: Grant
    Filed: October 24, 2000
    Date of Patent: September 11, 2001
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Mikio Aramata, Tatsuya Fujimoto, Ryuichi Saito, Masahiro Yuyama, Tetsuya Inukai, Hajime Ishizaka
  • Publication number: 20010020108
    Abstract: Organohalosilanes are prepared by reacting metallic silicon with a halogenated hydrocarbon in the presence of a copper or copper compound catalyst and an activated aluminum, aluminum alloy or aluminum carbide promotor. The reaction is carried out at a temperature of 250-400° C. in a stirred tank reactor or a fluidized bed reactor. The inventive process shortens the time required for activation in the Rochow reaction and increases the selectivity for desirable diorganodihalosilanes. The steady state is thus prolonged and conversion of the silicon enhanced, resulting in an improved reaction performance.
    Type: Application
    Filed: February 14, 2001
    Publication date: September 6, 2001
    Inventors: Mikio Aramata, Kazutoshi Fujioka, Masahiro Yuyama
  • Publication number: 20010018037
    Abstract: Silicon oxide containing active silicon represented by the general formula: SiOx wherein x is from 0.8 to 1.9, when analyzed by solid state NMR (29Si DD/MAS) with a sufficient relaxation time set, exhibits a spectrum having two separate peaks, a broad peak (A1) centered at −70 ppm and a broad peak (A2) centered at −110 ppm, the area ratio A1/A2 being in the range of 0.1≦A1/A2≦1.0.
    Type: Application
    Filed: February 2, 2001
    Publication date: August 30, 2001
    Inventors: Hirofumi Fukuoka, Mikio Aramata, Kazutoshi Fujioka, Susumu Ueno, Takeshi Fukuda
  • Patent number: 6242629
    Abstract: When oganohalosilanes are prepared by charging a reactor with a contact mass containing a metallic silicon powder and a copper catalyst, and introducing an organohalide-containing gas into the reactor to effect the direct reaction, a poly(organo)phosphino compound is added to the contact mass. The invention is successful in producing organohalosilanes at a significantly improved production rate without reducing the selectivity of useful silane.
    Type: Grant
    Filed: September 7, 2000
    Date of Patent: June 5, 2001
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Susumu Ueno, Toshio Shinohara, Mikio Aramata, Yoichi Tanifuji, Tetsuya Inukai, Kazutoshi Fujioka
  • Patent number: 6239304
    Abstract: Organohalosilanes are prepared by the Rochow process of reacting metallic silicon particles with an organohalide in the presence of a copper catalyst. The metallic silicon particles, which are prepared by committing fragments of metallic silicon raw material, have a mean particle size of 10 &mgr;m to 10 mm and a surface oxygen quantity of at least 0.05 wt % and/or at least 0.001 g of oxygen/m2 of silicon surface area, which is given as the difference between the oxygen concentrations determined by in-metal oxygen analysis of the metallic silicon particles and the fragments, respectively. On analysis, the metallic silicon particles have been held for at least 3 hours in an air atmosphere at 25° C.
    Type: Grant
    Filed: May 23, 2000
    Date of Patent: May 29, 2001
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Mikio Aramata, Susumu Ueno, Akio Ohori, Hirofumi Fukuoka, Toshio Shinohara, Tetsuya Inukai
  • Patent number: 6218562
    Abstract: Organohalosilanes are prepared by the Rochow process of reacting metallic silicon particles with an organohalide in the presence of a copper catalyst. The metallic silicon particles, which are prepared by comminuting fragments of metallic silicon raw material, have a mean particle size of 10 &mgr;m to 10 mm and a surface oxygen quantity of up to 0.3 wt % which is given as the difference between the oxygen concentrations determined by in-metal oxygen analysis of the metallic silicon particles and the fragments, respectively.
    Type: Grant
    Filed: April 12, 2000
    Date of Patent: April 17, 2001
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Mikio Aramata, Akio Ohori, Masaaki Furuya, Susumu Ueno, Toshio Shinohara, Tetsuya Inukai