Patents by Inventor Mitsuru Kutsuwada

Mitsuru Kutsuwada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10920027
    Abstract: The invention provides an epoxy resin composition that is easily B-staged despite containing an epoxy resin inherently difficult to B-stage, has a long pot life, has excellent processability and storage stability after B-staging, and make it possible to obtain a fiber-reinforced composite material having excellent flexural strength and flexural modulus. A molding material, including a thickened product of an epoxy resin composition; and a reinforcing fiber; wherein the epoxy resin composition including: a component (A): an aromatic epoxy resin; a component (B): an alicyclic diamine; a component (C): an epoxy resin curing agent that is not an alicyclic diamine; and a component (D): an aliphatic epoxy resin, wherein, when the viscosity at 25° C. immediately after preparation of the epoxy resin composition is taken as (a) and the viscosity at 25° C. after three hours from the preparation is taken as (b), the epoxy resin composition satisfies: (a)=0.1 to 25 Pa·s; (b)=0.1 to 25 Pa·s; and (b)/(a)?5.
    Type: Grant
    Filed: August 27, 2018
    Date of Patent: February 16, 2021
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Akira Oota, Masahiro Ichino, Takuya Teranishi, Mitsuru Kutsuwada, Yusuke Watanabe, Natsumi Mukouzaka
  • Patent number: 10889074
    Abstract: The present invention relates to a method for manufacturing a fiber-reinforced composite material molding, having a step (A) for forming a plurality of partial preforms, each having a partial shape obtained by dividing the three-dimensional shape of a target fiber-reinforced composite material molding, by cutting a prepreg sheet containing reinforcing fibers and a matrix resin composition, and by preshaping the cut prepreg pieces; a step (B) for forming a preform having the three-dimensional shape of the target fiber-reinforced composite material molding by combining and integrating the plurality of partial preforms; and a step (C) for producing a fiber-reinforced composite material molding by compression-molding the preform, wherein the step (B) includes arranging a foamable material between the plurality of partial preforms when they are combined.
    Type: Grant
    Filed: February 19, 2015
    Date of Patent: January 12, 2021
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Yoshihide Kakimoto, Kazuhisa Ikeda, Kouichi Akiyama, Mitsuru Kutsuwada
  • Publication number: 20200140633
    Abstract: The invention provides an epoxy resin composition that is easily B-staged despite containing an epoxy resin inherently difficult to B-stage, has a long pot life, has excellent processability and storage stability after B-staging, and make it possible to obtain a fiber-reinforced composite material having excellent flexural strength and flexural modulus. A molding material, including a thickened product of an epoxy resin composition; and a reinforcing fiber; wherein the epoxy resin composition including: a component (A): an aromatic epoxy resin; a component (B): an alicyclic diamine; a component (C): an epoxy resin curing agent that is not an alicyclic diamine; and a component (D): an aliphatic epoxy resin, wherein, when the viscosity at 25° C. immediately after preparation of the epoxy resin composition is taken as (a) and the viscosity at 25° C. after three hours from the preparation is taken as (b), the epoxy resin composition satisfies: (a)=0.1 to 25 Pa·s; (b)=0.1 to 25 Pa·s; and (b)/(a)?5.
    Type: Application
    Filed: August 27, 2018
    Publication date: May 7, 2020
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Akira OOTA, Masahiro ICHINO, Takuya TERANISHI, Mitsuru KUTSUWADA, Yusuke WATANABE, Natsumi MUKOUZAKA
  • Publication number: 20200055978
    Abstract: A sheet-molding compound comprising a thickened thermosetting resin composition and reinforcing fiber bundles. The thermosetting resin composition comprises components (A), (B) and (D). The content of component (D) is 10 parts by mass to 30 parts by mass with respect to 100 parts by mass of the total amount of epoxy resin. The final viscosity of the thickened thermosetting resin composition is 150 Pa·s to 20000 Pa·s, and the minimum viscosity is 2 Pa·s to 600 Pa·s, the final viscosity being higher than the minimum viscosity.
    Type: Application
    Filed: October 16, 2019
    Publication date: February 20, 2020
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Akira OOTA, Masahiro Ichino, Takuya Teranishi, Tooru Kondou, Mitsuru Kutsuwada
  • Patent number: 10494475
    Abstract: A sheet-molding compound comprising a thickened thermosetting resin composition and reinforcing fiber bundles. The thermosetting resin composition comprises components (A), (B) and (D). The content of component (D) is 10 parts by mass to 30 parts by mass with respect to 100 parts by mass of the total amount of epoxy resin. The final viscosity of the thickened thermosetting resin composition is 150 Pa·s to 20000 Pa·s, and the minimum viscosity is 2 Pa·s to 600 Pa·s, the final viscosity being higher than the minimum viscosity.
    Type: Grant
    Filed: May 13, 2016
    Date of Patent: December 3, 2019
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Akira Oota, Masahiro Ichino, Takuya Teranishi, Tooru Kondou, Mitsuru Kutsuwada
  • Patent number: 10315343
    Abstract: A manufacturing method for a molded article of a fiber-reinforced composite material obtains a molded article of a fiber-reinforced composite material having a three-dimensional shape by: preparing a sheet-shaped prepreg containing reinforcing fibers and a matrix resin composition; preliminarily shaping the prepreg to produce a plurality of partial preforms having shapes obtained by dividing the shape of the molded article; producing a first partial preform group and a second partial preform group, which have the shape of the molded article, by combining the plurality of partial preforms so that the ends thereof in the direction perpendicular to the thickness direction do not overlap in the thickness direction; producing a preform by bringing the first and second partial preform groups into close contact with each other in the thickness direction; and compression molding the preform using a molding die.
    Type: Grant
    Filed: September 10, 2013
    Date of Patent: June 11, 2019
    Assignee: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Mitsuru Kutsuwada, Kouichi Akiyama, Yoshihide Kakimoto, Kazuhisa Ikeda
  • Publication number: 20180142057
    Abstract: A sheet-molding compound comprising a thickened thermosetting resin composition and reinforcing fiber bundles. The thermosetting resin composition comprises components (A), (B) and (D). The content of component (D) is 10 parts by mass to 30 parts by mass with respect to 100 parts by mass of the total amount of epoxy resin. The final viscosity of the thickened thermosetting resin composition is 150 Pa·s to 20000 Pa·s, and the minimum viscosity is 2 Pa·s to 600 Pa·s, the final viscosity being higher than the minimum viscosity.
    Type: Application
    Filed: May 13, 2016
    Publication date: May 24, 2018
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Akira OOTA, Masahiro ICHINO, Takuya TERANISHI, Tooru KONDOU, Mitsuru KUTSUWADA
  • Publication number: 20160354983
    Abstract: The present invention relates to a method for manufacturing a fiber-reinforced composite material molding, having a step (A) for forming a plurality of partial preforms, each having a partial shape obtained by dividing the three-dimensional shape of a target fiber-reinforced composite material molding, by cutting a prepreg sheet containing reinforcing fibers and a matrix resin composition, and by preshaping the cut prepreg pieces; a step (B) for forming a preform having the three-dimensional shape of the target fiber-reinforced composite material molding by combining and integrating the plurality of partial preforms; and a step (C) for producing a fiber-reinforced composite material molding by compression-molding the preform, wherein the step (B) includes arranging a foamable material between the plurality of partial preforms when they are combined.
    Type: Application
    Filed: February 19, 2015
    Publication date: December 8, 2016
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Yoshihide KAKIMOTO, Kazuhisa IKEDA, Kouichi AKIYAMA, Mitsuru KUTSUWADA
  • Publication number: 20150209982
    Abstract: A manufacturing method for a molded article of a fiber-reinforced composite material obtains a molded article of a fiber-reinforced composite material having a three-dimensional shape by: preparing a sheet-shaped prepreg containing reinforcing fibers and a matrix resin composition; preliminarily shaping the prepreg to produce a plurality of partial preforms having shapes obtained by dividing the shape of the molded article; producing a first partial preform group and a second partial preform group, which have the shape of the molded article, by combining the plurality of partial preforms so that the ends thereof in the direction perpendicular to the thickness direction do not overlap in the thickness direction; producing a preform by bringing the first and second partial preform groups into close contact with each other in the thickness direction; and compression molding the preform using a molding die.
    Type: Application
    Filed: September 10, 2013
    Publication date: July 30, 2015
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Mitsuru Kutsuwada, Kouichi Akiyama, Yoshihide Kakimoto, Kazuhisa Ikeda