Patents by Inventor Mitsuteru Mutsuda
Mitsuteru Mutsuda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250034385Abstract: The present disclosure provides a thermosetting resin composition and the like, from which is obtained a cured product that excels in dielectric properties with respect to high-frequency radio waves. The thermosetting resin composition and the like of the present disclosure contain a thermosetting resin having a plurality of ethylenically unsaturated groups per molecule. The ethylenically unsaturated groups are carbon-carbon double bonds each containing two carbon atoms. A percentage of a number of ethylenically unsaturated groups in which both of the two carbon atoms are bonded to one or two atoms other than a hydrogen atom by single bonds is 50% or greater, with proviso that the total number of the ethylenically unsaturated groups is 100%. Alternatively, a dielectric loss tangent at 40 GHz of a cured product of the thermosetting resin composition is smaller than a dielectric loss tangent at 10 GHz of the cured product.Type: ApplicationFiled: January 31, 2023Publication date: January 30, 2025Applicant: DAICEL CORPORATIONInventors: Daisuke ITO, Shinsuke ISHIKAWA, Yuichi FUJIOKA, Mitsuteru MUTSUDA, Tomoki KITAGAWA
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Publication number: 20240360307Abstract: The present disclosure provides a thermosetting resin composition which can give a cured product having high toughness and in which the resin particles are unlikely to absorb moisture, and the like. The present disclosure relates to a thermosetting resin composition containing a thermosetting resin and resin particles, in which the resin particles contain a polyamide resin and a polyolefin resin, and the content of the polyamide resin in the resin particles is 50% by weight or more, and the like.Type: ApplicationFiled: May 10, 2023Publication date: October 31, 2024Applicant: POLYPLASTICS-EVONIK CORPORATIONInventors: Mitsuteru MUTSUDA, Yoshiki NAKAIE, Daisuke FUJIKI
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Publication number: 20240343904Abstract: The present disclosure provides a thermoplastic resin composition and the like to be used for molding a resin sheet, in which the resin sheet is to be used in cross-linking adhesion with rubber. The thermoplastic resin composition includes a thermoplastic resin including a first polyamide (A) having a melting point of from 180° C. to 230° C. and a block copolymer (B) containing a second polyamide and a polyether. A ratio of a weight of the first polyamide (A) to a weight of the block copolymer (B) is from 65/35 to 85/15, and the thermoplastic resin composition has an amino group concentration of 20 mmol/kg or more.Type: ApplicationFiled: June 15, 2022Publication date: October 17, 2024Applicant: POLYPLASTICS-EVONIK CORPORATIONInventors: Mitsuteru MUTSUDA, Takuya OCHIAI, Daisuke FUJIKI
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Patent number: 12071572Abstract: [Object] The present invention provides a curable resin composition useful for imparting high durability and adhesion to a substrate such as a metal. [Solution] A curable resin composition is prepared by combining a polyamide-based resin (A) having an amino group, a blocked polyisocyanate (B), and an epoxy compound (C). The polyamide-based resin (A) contains a polyamide-based resin (A1) having a melting point of 170° C. or higher and a polyamide-based resin (A2) having a melting point of 150° C. or lower. The mass ratio of the polyamide-based resin (A1) and the polyamide-based resin (A2) is, in the form of the former/the latter, from 65/35 to 35/65.Type: GrantFiled: December 18, 2020Date of Patent: August 27, 2024Assignee: DAICEL-EVONIK LTD.Inventors: Mitsuteru Mutsuda, Hirofumi Iguchi, Toshiaki Nakamura
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Patent number: 12012534Abstract: [Object] The present invention provides a curable resin composition useful for imparting high durability and adhesion to a substrate such as a metal. [Solution] A curable resin composition is prepared by combining a polyamide-based resin (A) having an amino group, a blocked polyisocyanate (B), and an epoxy compound (C). The polyamide-based resin (A) contains a polyamide-based resin (A1) having a melting point of 170° C. or higher and a polyamide-based resin (A2) having a melting point of 150° C. or lower. The mass ratio of the polyamide-based resin (A1) and the polyamide-based resin (A2) is, in the form of the former/the latter, from 65/35 to 35/65.Type: GrantFiled: December 18, 2020Date of Patent: June 18, 2024Assignee: DAICEL-EVONIK LTD.Inventors: Mitsuteru Mutsuda, Hirofumi Iguchi, Toshiaki Nakamura
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Patent number: 12012532Abstract: Provided are a curable resin composition having high durability and adherence to a base material such as a metal, a molded composite member formed by coating the base material with the curable resin composition and performing resin molding, and a production method for the same. The curable resin composition contains a polyamide-based resin, a blocked polyisocyanate, and an epoxy compound, and the polyamide-based resin has an amino group concentration from 20 to 300 mmol/kg, and has a water absorption of 1 mass % or less determined by a water absorption test specified by ASTM D570. The polyamide-based resin has a C8-18 alkylene chain and has a melting point from 160 to 250° C. Per 1 mol of amino groups of the polyamide-based resin, a proportion of isocyanate groups of the blocked polyisocyanate is from 1.5 to 5 mol, and a proportion of epoxy groups of the epoxy compound is from 0.1 to 0.8 mol.Type: GrantFiled: August 7, 2019Date of Patent: June 18, 2024Assignees: DAICEL-EVONIK LTD., HONDA MOTOR CO., LTD.Inventors: Mitsuteru Mutsuda, Hirofumi Iguchi, Toshiaki Nakamura, Nao Sato, Mutsuo Tezuka, Yasufumi Nakajima
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Patent number: 11859058Abstract: Provided is a method for producing resin particles by melt-kneading with a non-water-soluble resin in a wide range of melt-kneading temperature according to the melting point or glass transition temperature of the resin. This production method includes melt-kneading a water-soluble matrix, containing a modified polyvinyl alcohol-based resin, and a non-water-soluble resin to form a pre-molded article in which the non-water-soluble resin is dispersed in particulate; and bringing the pre-molded article into contact with an aqueous solvent to elute the matrix. The modified polyvinyl alcohol-based resin contains in a side chain thereof an alkyl group including at least one hydroxyl group (for example, a 1,2-dihydroxyalkyl group).Type: GrantFiled: June 6, 2018Date of Patent: January 2, 2024Assignee: DAICEL-EVONIK LTD.Inventors: Mitsuteru Mutsuda, Yoshiki Nakaie, Hiroaki Arita
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Publication number: 20230241816Abstract: Prepared is a laminate including: a first layer formed of a first resin composition containing a first resin; and a second layer formed of a second resin composition containing a second resin, the first layer and the second layer being in contact with each other and integrated. The first resin includes an alicyclic polyamide resin having 20 mmol/kg or greater of amino groups, and the second resin includes an acid-modified (meth)acrylic resin. The second resin may have 100 mmol/kg or greater of carboxyl groups. The acid-modified (meth)acrylic resin may be an acid-modified polymethylmethacrylate resin. An average thickness of the first layer may be 0.15 times or more of an average thickness of the second layer. The average thickness of the first layer may be 200 ?m or greater. When a weight is dropped onto the second layer side, the laminate may have a DuPont impact strength of 500 N/inch or greater. The laminate has excellent transparency, lightness, light resistance, and impact resistance.Type: ApplicationFiled: June 9, 2021Publication date: August 3, 2023Applicant: Polyplastics-Evonik CorporationInventors: Mitsuteru MUTSUDA, Toshihiko FUJINAKA, Daisuke FUJIKI, Yoshiki NAKAIE
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Patent number: 11673162Abstract: The present invention provides a composite molded body in which a rubber layer in the form of a thin film is formed on a surface of a resin molded body and a production method therefor. According to an embodiment of the present invention, a liquid composition containing a rubber component such as a rubber latex and a peroxide is applied to a surface of a resin molded body such as a polyamide-based resin having an amino group, causing crosslinking to occur in an uncrosslinked rubber layer and forming a crosslinked rubber layer in the form of a thin film. When a co-crosslinking agent is used in combination, adhesion to the resin molded body can be improved even when the thickness of the crosslinked rubber layer is small.Type: GrantFiled: August 8, 2019Date of Patent: June 13, 2023Assignees: DAICEL-EVONIK LTD., NAKANO MANUFACTURING CO., LTD.Inventors: Mitsuteru Mutsuda, Masaru Kitada
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Patent number: 11407864Abstract: (A) A reinforcing fiber, (B) a resin particle, and (C) a matrix resin are combined to prepare a resin composition which improves a reinforcing effect by the reinforcing fiber. The reinforcing fiber (A) contains a carbon fiber. The resin particle (B) contains a semicrystalline thermoplastic resin, the semicrystalline thermoplastic resin in the resin particle (B) has an exothermic peak in a temperature range between a glass transition temperature of the semicrystalline thermoplastic resin and a melting point of the semicrystalline thermoplastic resin, the peak being determined by heating the resin particle (B) at a rate of 10° C./min. by differential scanning calorimetry (DSC), and the resin particle (B) has an average particle size of 3 to 40 ?m. The semicrystalline thermoplastic resin may be a polyamide resin having a melting point of not lower than 150° C. (particularly, a polyamide resin having an alicyclic structure and a glass transition temperature of not lower than 100° C.Type: GrantFiled: September 27, 2018Date of Patent: August 9, 2022Assignee: DAICEL-EVONIK LTD.Inventors: Mitsuteru Mutsuda, Yoshiki Nakaie, Takayuki Uno
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Patent number: 11142613Abstract: Polyamide particles including polyamide and having a water absorption rate of 0.5 to 2.5 wt. % are prepared to improve toughness of a cured product of a curable resin. The polyamide may be a semicrystalline polyamide. The polyamide has a glass transition temperature of approximately 100 to 150° C. The polyamide may have an alicyclic structure. The polyamide particles of this invention have an average particle size of approximately 5 to 40 ?m and a specific surface area determined by the BET method of approximately 0.08 to 12 m2/g. The polyamide particles of the present invention may also be spherical and have an average particle size of approximately 15 to 25 ?m. Furthermore, the polyamide particles of the present invention may have an exothermic peak in a temperature range between the glass transition temperature and a melting point of the polyamide upon heating the polyamide particles at a rate of 10° C./min by differential scanning calorimetry (DSC).Type: GrantFiled: April 10, 2017Date of Patent: October 12, 2021Assignee: DAICEL-EVONIK LTD.Inventors: Mitsuteru Mutsuda, Yoshiki Nakaie, Takayuki Uno
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Publication number: 20210308719Abstract: The present invention provides a composite molded body in which a rubber layer in the form of a thin film is formed on a surface of a resin molded body and a production method therefor. According to an embodiment of the present invention, a liquid composition containing a rubber component such as a rubber latex and a peroxide is applied to a surface of a resin molded body such as a polyamide-based resin having an amino group, causing crosslinking to occur in an uncrosslinked rubber layer and forming a crosslinked rubber layer in the form of a thin film. When a co-crosslinking agent is used in combination, adhesion to the resin molded body can be improved even when the thickness of the crosslinked rubber layer is small.Type: ApplicationFiled: August 8, 2019Publication date: October 7, 2021Applicants: DAICEL-EVONIK LTD., NAKANO MANUFACTURING CO., LTD.Inventors: Mitsuteru MUTSUDA, Masaru KITADA
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Publication number: 20210222031Abstract: [Object] The present invention provides a curable resin composition useful for imparting high durability and adhesion to a substrate such as a metal. [Solution] A curable resin composition is prepared by combining a polyamide-based resin (A) having an amino group, a blocked polyisocyanate (B), and an epoxy compound (C). The polyamide-based resin (A) contains a polyamide-based resin (A1) having a melting point of 170° C. or higher and a polyamide-based resin (A2) having a melting point of 150° C. or lower. The mass ratio of the polyamide-based resin (A1) and the polyamide-based resin (A2) is, in the form of the former/the latter, from 65/35 to 35/65.Type: ApplicationFiled: December 18, 2020Publication date: July 22, 2021Applicant: Daicel-Evonik Ltd.Inventors: Mitsuteru MUTSUDA, Hirofumi IGUCHI, Toshiaki NAKAMURA
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Patent number: 11066529Abstract: Provided are: a water-soluble matrix whose melt-kneading temperature can be adjusted according to the melting point or glass transition temperature of a resin; a pre-molded article in which resin particles are dispersed in the water-soluble matrix; and a method for producing resin particles. This production method includes melt-kneading a water-soluble matrix containing a modified polyvinyl alcohol-based resin and a water-soluble saccharide at a weight ratio of the former/the latter=from 99/1 to 50/50 and a thermoplastic resin, and bringing the pre-molded article in which the resin particles are dispersed into contact with an aqueous solvent to elute the matrix. The modified polyvinyl alcohol-based resin contains in a side chain thereof an alkyl group including at least one hydroxyl group (for example, a 1,2-dihydroxyalkyl group).Type: GrantFiled: June 6, 2018Date of Patent: July 20, 2021Assignee: DAICEL-EVONIK LTD.Inventors: Mitsuteru Mutsuda, Yoshiki Nakaie, Hiroaki Arita
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Publication number: 20210198541Abstract: Provided are a curable resin composition having high durability and adherence to a base material such as a metal, a molded composite member formed by coating the base material with the curable resin composition and performing resin molding, and a production method for the same. The curable resin composition contains a polyamide-based resin, a blocked polyisocyanate, and an epoxy compound, and the polyamide-based resin has an amino group concentration from 20 to 300 mmol/kg, and has a water absorption of 1 mass % or less determined by a water absorption test specified by ASTM D570. The polyamide-based resin has a C8-18 alkylene chain and has a melting point from 160 to 250° C. Per 1 mol of amino groups of the polyamide-based resin, a proportion of isocyanate groups of the blocked polyisocyanate is from 1.5 to 5 mol, and a proportion of epoxy groups of the epoxy compound is from 0.1 to 0.8 mol.Type: ApplicationFiled: August 7, 2019Publication date: July 1, 2021Applicants: DAICEL-EVONIK LTD., HONDA MOTOR CO.,LTD.Inventors: Mitsuteru MUTSUDA, Hirofumi IGUCHI, Toshiaki NAKAMURA, Nao SATO, Mutsuo TEZUKA, Yasufumi NAKAJIMA
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Patent number: 10750815Abstract: A sheet for forming a shoe sole, useful for efficiently joining a crosslinked rubber layer as a stud and a thermoplastic elastomer layer as a sole, is provided. The sheet comprises a resin component (A) containing a polyamide resin (a) and having an amino group concentration of not less than 10 mmol/kg and a flexural modulus of not less than 300 MPa in accordance with ISO178. The polyamide resin (a) may contain a polyamide resin having a melting point of not less than 165° C. at a predetermined concentration (e.g., not less than 30% by weight) in the total polyamide resin (a).Type: GrantFiled: March 11, 2011Date of Patent: August 25, 2020Assignee: DAICEL-EVONIK LTD.Inventors: Mitsuteru Mutsuda, Hiroaki Arita, Tomohiro Kawahara
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Publication number: 20200207931Abstract: Provided are: a water-soluble matrix whose melt-kneading temperature can be adjusted according to the melting point or glass transition temperature of a resin; a pre-molded article in which resin particles are dispersed in the water-soluble matrix; and a method for producing resin particles. This production method includes melt-kneading a water-soluble matrix containing a modified polyvinyl alcohol-based resin and a water-soluble saccharide at a weight ratio of the former/the latter=from 99/1 to 50/50 and a thermoplastic resin, and bringing the pre-molded article in which the resin particles are dispersed into contact with an aqueous solvent to elute the matrix. The modified polyvinyl alcohol-based resin contains in a side chain thereof an alkyl group including at least one hydroxyl group (for example, a 1,2-dihydroxyalkyl group).Type: ApplicationFiled: June 6, 2018Publication date: July 2, 2020Applicant: DAICEL-EVONIK LTD.Inventors: Mitsuteru MUTSUDA, Yoshiki NAKAIE, Hiroaki ARITA
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Publication number: 20200079916Abstract: Provided is a method for producing resin particles by melt-kneading with a non-water-soluble resin in a wide range of melt-kneading temperature according to the melting point or glass transition temperature of the resin. This production method includes melt-kneading a water-soluble matrix, containing a modified polyvinyl alcohol-based resin, and a non-water-soluble resin to form a pre-molded article in which the non-water-soluble resin is dispersed in particulate; and bringing the pre-molded article into contact with an aqueous solvent to elute the matrix. The modified polyvinyl alcohol-based resin contains in a side chain thereof an alkyl group including at least one hydroxyl group (for example, a 1,2-dihydroxyalkyl group).Type: ApplicationFiled: June 6, 2018Publication date: March 12, 2020Applicant: DAICEL-EVONIK LTD.Inventors: Mitsuteru MUTSUDA, Yoshiki NAKAIE, Hiroaki ARITA
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Patent number: 10519338Abstract: A resin powder containing an aromatic polyetherketone resin (e.g., a polyetheretherketone) is deformed into a plate-like form, and the resulting powder is used as a resin powder for a coating material. The plate-like resin powder may have an average thickness of, for example, not more than 2 ?m. The coating material may contain a dispersing agent or may be dispersed in a dispersion medium, such as water. The coating material may particularly be used as a coating material for covering a metal substrate. The plate-like resin powder, which comprise an aromatic polyetherketone resin, allows formation of a coating layer which has a high adhesion to a substrate and in which the generation of pinholes is efficiently prevented or reduced.Type: GrantFiled: June 6, 2014Date of Patent: December 31, 2019Assignee: DAICEL-EVONIK LTD.Inventors: Mitsuteru Mutsuda, Hirofumi Iguchi, Ryo Nakahama, Kimihiko Oya
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Patent number: 10370509Abstract: (A) A reinforcing fiber, (B) a resin particle, and (C) a matrix resin are combined to prepare a resin composition which improves a reinforcing effect by the reinforcing fiber. The reinforcing fiber (A) contains a carbon fiber. The resin particle (B) contains a semicrystalline thermoplastic resin, the semicrystalline thermoplastic resin in the resin particle (B) has an exothermic peak in a temperature range between a glass transition temperature of the semicrystalline thermoplastic resin and a melting point of the semicrystalline thermoplastic resin, the peak being determined by heating the resin particle (B) at a rate of 10° C./min. by differential scanning calorimetry (DSC), and the resin particle (B) has an average particle size of 3 to 40 ?m. The semicrystalline thermoplastic resin may be a polyamide resin having a melting point of not lower than 150° C. (particularly, a polyamide resin having an alicyclic structure and a glass transition temperature of not lower than 100° C.Type: GrantFiled: October 5, 2016Date of Patent: August 6, 2019Assignee: DAICEL-EVONIK LTD.Inventors: Mitsuteru Mutsuda, Yoshiki Nakaie, Takayuki Uno