Abstract: A gypsum board/intumescent material ceiling board includes a gypsum board and a fire-resistive barrier. A first major surface of the gypsum board is an upper side for abutting framing and a second major surface of the gypsum board is an underside for facing a room interior. The fire-resistive barrier is a layer of intumescent coating material applied to and coextensive with one of the major surfaces of the gypsum board. The intumescent coating material contains expandable graphite and a corrosion inhibitor in sufficient quantities to provide a corrosion inhibiting layer on metal surfaces, such as the surfaces of metal fasteners, with which the intumescent coating material comes in contact. In addition, the intumescent coating material has a pH greater than 7.0 to reduce corrosive properties of the intumescent material and provide a chemical environment conducive to the forming of the corrosion inhibiting layer by the corrosion inhibitor.

Abstract: An intumescent material includes a liquid carrier with a corrosion inhibitor, such as a coating forming material, expandable particulate graphite (flake graphite or lump graphite) and if desired a filler. The intumescent material has a pH greater than 7.0, to reduce the corrosive properties of the intumescent material for most metals used in the construction industry and to provide a chemical environment conducive to the forming of a corrosion inhibiting layer by the corrosion inhibitor. The method of making the intumescent material includes combining the liquid carrier, the corrosion inhibitor, the expandable particulate graphite, the filler (if used), and a pH enhancer (if necessary to bring the intumescent material within the desired pH range), to form an intumescent material having a pH greater than 7.0.

Abstract: A gypsum board/intumescent material fire barrier wall includes spaced apart, vertically extending metal or wooden studs with only one layer of gypsum board secured to each side of the studs to form a fire barrier wall with a wall cavity. An intumescent material barrier, that is at least coextensive in width and height with the width and height of the wall cavity, is also included in the fire barrier wall and preferably, the wall cavity contains a fibrous insulation blanket. Preferably, the spaced apart gypsum wall boards, with the intumescent material barrier, provide the fire barrier wall with two hour fire-resistive properties meeting or exceeding ASTM test standard E119 for walls and partitions.

Abstract: A microporous insulation material contains an ingredient which exhibits a phase transition and functions to maintain temperatures attained by an object shielded by the microporous insulation material, during exposure of the microporous insulation material to a high temperature environment, at an acceptable level over a given period of time. The insulation material is especially suitable for insulating flight data and voice recorder systems. The microporous insulation material contains inorganic particulate material; endothermic compounds, (optionally) an opacifier, inorganic fiber and preferably, a dry resin or other binder. The inorganic particulate material can comprise only hydrophilic material or both hydrophilic and hydrophobic material.

Abstract: A microporous insulation material contains an ingredient which exhibits a phase transition and functions to maintain temperatures attained by an object shielded by the microporous insulation material, during exposure of the microporous insulation material to a high temperature environment, at an acceptable level over a given period of time. The insulation material is especially suitable for insulating flight data and voice recorder systems. The microporous insulation material contains inorganic particulate material; endothermic compounds, an opacifier, inorganic fiber and preferably, a dry resin binder. The inorganic particulate material can comprise only hydrophilic material or both hydrophilic and hydrophobic material.

Abstract: A low density, high temperature resistant insulation material that is very thermally efficient, is easily moldable and is unaffected by water. The insulation material is especially suitable for use in aviation, aerospace and automotive applications. The insulation material contains inorganic fiber; inorganic binder; hydrophilic particulate inorganic material; hydrophobic particulate inorganic material; polymer; and preferably a setting agent and an opacifier.

Abstract: A low density high temperature resistant insulation material especially suitable for use in automotive turbine chambers which bonds well to metallic surfaces while being soft enough to remain bonded and reduce the stresses caused during thermal expansion. The inventive insulation material contains inorganic fiber; inorganic binder; hydrophilic particulate inorganic material; polymer; and preferably a setting agent and an opacifier.