Patents by Inventor Nobuaki Mukai

Nobuaki Mukai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230284393
    Abstract: [Object] To provide a copper clad laminate that is capable of achieving high adhesion between a low dielectric resin film and a copper plating layer and a good volume resistivity while suppressing a transmission loss when being applied to a flexible circuit board, and a method for producing the copper clad laminate. [Solving Means] A copper clad laminate of the present invention includes a low dielectric resin film having a relative permittivity of 3.5 or lower and a dissipation factor of 0.008 or lower at a frequency of 10 GHz, and an electroless copper plating layer laminated on at least one surface of the low dielectric resin film. A weighted average size of crystallites in the electroless copper plating layer is 25 to 300 nm, and an adhesion strength between the resin film and the electroless copper plating layer is 4.2 N/cm or more.
    Type: Application
    Filed: August 7, 2021
    Publication date: September 7, 2023
    Inventors: Nobuaki MUKAI, Takahiro YOSHIDA, Youhei YOSHIMATSU
  • Publication number: 20230269880
    Abstract: [Object] To provide a copper clad laminate that is capable of achieving a good volume resistivity at an electroless copper plating layer of a low dielectric resin film while suppressing a transmission loss when being applied to a flexible circuit board, and a method for producing the copper clad laminate. [Solving Means] A copper clad laminate of the present invention includes a low dielectric resin film having a relative permittivity of 3.5 or lower and a dissipation factor of 0.008 or lower at a frequency of 10 GHz, and an electroless copper plating layer laminated on at least one surface of the low dielectric resin film. An Ni content in the electroless copper plating layer is 0.01 to 1.2 wt %, and the electroless copper plating layer has a volume resistivity of 6.0 ??·cm or lower.
    Type: Application
    Filed: August 7, 2021
    Publication date: August 24, 2023
    Inventors: Youhei YOSHIMATSU, Nobuaki MUKAI, Takahiro YOSHIDA
  • Patent number: 11205453
    Abstract: Provided are a thin hard disk substrate that is scratch-resistant on the disk surface and wobbles less during rotation and a hard disk device including such a hard disk substrate. The hard disk substrate 1 includes an aluminum alloy substrate 2 having NiP plating films 3 on the surfaces. The aluminum alloy substrate 2 has the Vickers hardness of 60 Hv or more, the ratio between the thickness of the NiP plating films 3 and the thickness of the Al alloy substrate 2 is 3.8% or more, the Young's modulus of the hard disk substrate 1 is 74.6 GPa or more, and the Vickers hardness of the hard disk substrate 1 is 293 Hv or more.
    Type: Grant
    Filed: December 28, 2017
    Date of Patent: December 21, 2021
    Assignee: Toyo Kohan Co., Ltd.
    Inventors: Ayaka Takimoto, Nobuaki Mukai
  • Patent number: 10629917
    Abstract: A separator for fuel cells is provided. The separator includes: a base material; an underlying plate layer formed on the base material; and a gold plate layer formed on the underlying plate layer by means of electroless plating. The separator is characterized in that a face of the underlying plate layer facing the gold plate layer has an arithmetic average roughness Ra of 80 nm or less. According to the present invention, there can be provided a separator for fuel cells in which the gold plate layer can be uniformly formed for irregular parts that constitute gas flow channels and the occurrence of unformed parts and pinholes in the gold plate layer is prevented without increasing the film thickness of the gold plate layer and which is excellent in the corrosion resistance and the conductivity.
    Type: Grant
    Filed: November 26, 2013
    Date of Patent: April 21, 2020
    Assignee: TOYO KOHAN CO., LTD.
    Inventor: Nobuaki Mukai
  • Patent number: 10525670
    Abstract: An alloy plate coated material including a base material and an alloy plate layer which is formed on the base material to constitute an outermost layer and is formed from a M1-M2-M3 alloy. M1 is at least one element selected from Ni, Fe, Co, Cu, Zn and Sn. M2 is at least one element selected from Pd, Re, Pt, Rh, Ag and Ru. M3 is at least one element selected from P and B. The alloy plate layer has a molar ratio of M1 to M2 (M1/M2) of 0.005 to 0.5.
    Type: Grant
    Filed: June 5, 2018
    Date of Patent: January 7, 2020
    Assignee: TOYO KOHAN CO., LTD.
    Inventors: Nobuaki Mukai, Tomoyuki Tsuruda, Takahiro Yoshida
  • Publication number: 20190333535
    Abstract: Provided are a thin hard disk substrate that is scratch-resistant on the disk surface and wobbles less during rotation and a hard disk device including such a hard disk substrate. The hard disk substrate 1 includes an aluminum alloy substrate 2 having NiP plating films 3 on the surfaces. The aluminum alloy substrate 2 has the Vickers hardness of 60 Hv or more, the ratio between the thickness of the NiP plating films 3 and the thickness of the Al alloy substrate 2 is 3.8% or more, the Young's modulus of the hard disk substrate 1 is 74.6 GPa or more, and the Vickers hardness of the hard disk substrate 1 is 293 Hv or more.
    Type: Application
    Filed: December 28, 2017
    Publication date: October 31, 2019
    Applicant: Toyo Kohan Co., Ltd.
    Inventors: Ayaka Takimoto, Nobuaki Mukai
  • Patent number: 10294568
    Abstract: There is provided a metal plate coated stainless material (100) which includes a stainless steel sheet (10) having formed thereon a passivation film (11) having a Cr/O value in the range of 0.05 to 0.2 and a Cr/Fe value in the range of 0.5 to 0.8 at the surface as measured by an Auger electron spectroscopy analysis and a metal plated layer (20) formed on the passivation film (11) of the stainless steel sheet (10), in which the metal plated layer (20) is a plated layer formed from any one metal selected from among Ag, Pd, Pt, Rh, Ru, Cu, Sn and Cr, or an alloy of these metals.
    Type: Grant
    Filed: September 11, 2014
    Date of Patent: May 21, 2019
    Assignee: TOYO KOHAN CO., LTD.
    Inventors: Nobuaki Mukai, Takahiro Yoshida
  • Patent number: 10113238
    Abstract: There is provided a gold plate coated stainless material characterized by comprising: a stainless steel sheet formed with a passivation film having a surface of which a Cr/O value is within a range of 0.05 to 0.2 and a Cr/Fe value is within a range of 0.5 to 0.8 when measured by Auger electron spectroscopy analysis; and a gold plated layer formed on the passivation film of the stainless steel sheet. According to the present invention, there can be provided a gold plate coated stainless material which can be improved in the coverage and interfacial adhesion property of the gold plated layer formed on the stainless steel sheet even when reducing the thickness of the gold plated layer, thereby to be excellent in corrosion resistance and conductivity and advantageous in cost.
    Type: Grant
    Filed: September 20, 2013
    Date of Patent: October 30, 2018
    Assignee: TOYO KOHAN CO., LTD.
    Inventors: Nobuaki Mukai, Takahiro Yoshida
  • Publication number: 20180290434
    Abstract: An alloy plate coated material including a base material and an alloy plate layer which is formed on the base material to constitute an outermost layer and is formed from a M1-M2-M3 alloy. M1 is at least one element selected from Ni, Fe, Co, Cu, Zn and Sn. M2 is at least one element selected from Pd, Re, Pt, Rh, Ag and Ru. M3 is at least one element selected from P and B. The alloy plate layer has a molar ratio of M1 to M2 (M1/M2) of 0.005 to 0.5.
    Type: Application
    Filed: June 5, 2018
    Publication date: October 11, 2018
    Inventors: Nobuaki MUKAI, Tomoyuki TSURUDA, Takahiro YOSHIDA
  • Patent number: 10087528
    Abstract: There is provided a palladium plate coated material (100) comprising: a base material (10); an underlying alloy layer (20) formed on the base material (10); and a palladium plated layer (30) formed on the underlying alloy layer (20). The palladium plate coated material (100) is characterized in that the underlying alloy layer (20) is formed of an M1-M2-M3 alloy (where M1 is at least one element selected from Ni, Fe, Co, Cu, Zn and Sn, M2 is at least one element selected from Pd, Re, Pt, Rh, Ag and Ru, and M3 is at least one element selected from P and B).
    Type: Grant
    Filed: April 21, 2014
    Date of Patent: October 2, 2018
    Assignee: TOYO KOHAN CO., LTD.
    Inventor: Nobuaki Mukai
  • Patent number: 10006125
    Abstract: A method of electroless gold plating includes a step of forming an underlying alloy layer on a base material and a step of forming a gold plate layer directly on the underlying alloy layer by electroless reduction plating using a cyanide-free gold plating bath. The underlying alloy layer is formed of an M1-M2-M3 alloy, where M1 is at least one element selected from Ni, Fe, Co, Cu, Zn, where Sn, M2 is at least one element selected from Pd, Re, Pt, Rh, Ag and where Ru, and M3 is at least one element selected from P and B.
    Type: Grant
    Filed: May 24, 2016
    Date of Patent: June 26, 2018
    Assignee: TOYO KOHAN CO., LTD.
    Inventor: Nobuaki Mukai
  • Patent number: 10000038
    Abstract: Provided is an alloy plate coated material including a base material, and an alloy plate layer which is formed on the base material to constitute an outermost layer and is formed from a M1-M2-M3 alloy (provided that M1 is at least one element selected from Ni, Fe, Co, Cu, Zn and Sn; M2 is at least one element selected from Pd, Re, Pt, Rh, Ag and Ru; and M3 is at least one element selected from P and B), in which the alloy plate layer has a molar ratio of M1 to M2 (M1/M2) of 0.005 to 0.5.
    Type: Grant
    Filed: October 27, 2014
    Date of Patent: June 19, 2018
    Assignee: TOYO KOHAN CO., LTD.
    Inventors: Nobuaki Mukai, Tomoyuki Tsuruda, Takahiro Yoshida
  • Publication number: 20160340786
    Abstract: There is provided a metal plate coated stainless material (100) which includes a stainless steel sheet (10) having formed thereon a passivation film (11) having a Cr/O value in the range of 0.05 to 0.2 and a Cr/Fe value in the range of 0.5 to 0.8 at the surface as measured by an Auger electron spectroscopy analysis and a metal plated layer (20) formed on the passivation film (11) of the stainless steel sheet (10), in which the metal plated layer (20) is a plated layer formed from any one metal selected from among Ag, Pd, Pt, Rh, Ru, Cu, Sn and Cr, or an alloy of these metals.
    Type: Application
    Filed: September 11, 2014
    Publication date: November 24, 2016
    Applicant: Toyo Kohan Co., Ltd.
    Inventors: Nobuaki MUKAI, Takahiro YOSHIDA
  • Publication number: 20160265115
    Abstract: A method of electroless gold plating includes a step of forming an underlying alloy layer on a base material and a step of forming a gold plate layer directly on the underlying alloy layer by electroless reduction plating using a cyanide-free gold plating bath. The underlying alloy layer is formed of an M1-M2-M3 alloy, where M1 is at least one element selected from Ni, Fe, Co, Cu, Zn, where Sn, M2 is at least one element selected from Pd, Re, Pt, Rh, Ag and where Ru, and M3 is at least one element selected from P and B.
    Type: Application
    Filed: May 24, 2016
    Publication date: September 15, 2016
    Inventor: Nobuaki MUKAI
  • Publication number: 20160263862
    Abstract: Provided is an alloy plate coated material including a base material, and an alloy plate layer which is formed on the base material to constitute an outermost layer and is formed from a M1-M2-M3 alloy (provided that M1 is at least one element selected from Ni, Fe, Co, Cu, Zn and Sn; M2 is at least one element selected from Pd, Re, Pt, Rh, Ag and Ru; and M3 is at least one element selected from P and B), in which the alloy plate layer has a molar ratio of M1 to M2 (M1/M2) of 0.005 to 0.5.
    Type: Application
    Filed: October 27, 2014
    Publication date: September 15, 2016
    Inventors: Nobuaki MUKAI, Tomoyuki TSURUDA, Takahiro YOSHIDA
  • Publication number: 20160265114
    Abstract: A method of electroless gold plating includes a step of forming an underlying alloy layer on a base material and a step of forming a gold plate layer directly on the underlying alloy layer by electroless reduction plating using a cyanide-free gold plating bath. The underlying alloy layer is formed of an M1-M2-M3 alloy, where M1 is at least one element selected from Ni, Fe, Co, Cu, Zn, where Sn, M2 is at least one element selected from Pd, Re, Pt, Rh, Ag and where Ru, and M3 is at least one element selected from P and B.
    Type: Application
    Filed: May 24, 2016
    Publication date: September 15, 2016
    Inventor: Nobuaki MUKAI
  • Patent number: 9388497
    Abstract: There is provided a method of electroless gold plating, wherein the method includes a step of forming an underlying alloy layer on a base material and a step of forming a gold plate layer directly on the underlying alloy layer by means of electroless reduction plating using a cyanide-free gold plating bath, wherein the method is characterized in that the underlying alloy layer is formed of an M1-M2-M3 alloy (where M1 is at least one element selected from Ni, Fe, Co, Cu, Zn and Sn, M2 is at least one element selected from Pd, Re, Pt, Rh, Ag and Ru, and M3 is at least one element selected from P and B).
    Type: Grant
    Filed: July 11, 2013
    Date of Patent: July 12, 2016
    Assignee: TOYO KOHAN CO., LTD.
    Inventor: Nobuaki Mukai
  • Publication number: 20160145746
    Abstract: There is provided a palladium plate coated material (100) comprising: a base material (10); an underlying alloy layer (20) formed on the base material (10); and a palladium plated layer (30) formed on the underlying alloy layer (20). The palladium plate coated material (100) is characterized in that the underlying alloy layer (20) is formed of an M1-M2-M3 alloy (where M1 is at least one element selected from Ni, Fe, Co, Cu, Zn and Sn, M2 is at least one element selected from Pd, Re, Pt, Rh, Ag and Ru, and M3 is at least one element selected from P and B).
    Type: Application
    Filed: April 21, 2014
    Publication date: May 26, 2016
    Inventor: Nobuaki MUKAI
  • Publication number: 20160130701
    Abstract: There is provided a gold plate coated stainless material characterized by comprising: a stainless steel sheet formed with a passivation film having a surface of which a Cr/O value is within a range of 0.05 to 0.2 and a Cr/Fe value is within a range of 0.5 to 0.8 when measured by Auger electron spectroscopy analysis; and a gold plated layer formed on the passivation film of the stainless steel sheet. According to the present invention, there can be provided a gold plate coated stainless material which can be improved in the coverage and interfacial adhesion property of the gold plated layer formed on the stainless steel sheet even when reducing the thickness of the gold plated layer, thereby to be excellent in corrosion resistance and conductivity and advantageous in cost.
    Type: Application
    Filed: September 20, 2013
    Publication date: May 12, 2016
    Inventors: Nobuaki MUKAI, Takahiro YOSHIDA
  • Patent number: 9297078
    Abstract: An object of the present invention is to obtain a hard disk substrate that can have a smooth surface of a plating film through electroless NiP plating and does not have deteriorated corrosion resistance against acid solutions.
    Type: Grant
    Filed: April 2, 2013
    Date of Patent: March 29, 2016
    Assignee: Toyo Kohan Co., Ltd.
    Inventors: Gen Ishida, Nobuaki Mukai, Takahiro Yoshida