Patents by Inventor Norio Makiyama

Norio Makiyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9752260
    Abstract: A substrate for artificial leather comprising a nonwoven fabric of bundles of microfine filaments. The substrate for artificial leather simultaneously satisfies the following requirements 1 to 4: (1) the bundle of microfine filaments comprises 8 to 70 microfine filaments having a cross-sectional shape of nearly circle; (2) the bundle of microfine filaments has a cross-sectional area of 170 to 700 ?m2 and a flatness of 4.0 or less; (3) on a cross section parallel to a thickness direction of the nonwoven fabric body, cross sections of the microfine fiber bundles exist in a density of 1500 to 3000/mm2; and (4) on a cross section parallel to a thickness direction of the nonwoven fabric body, gaps between the microfine fiber bundles have a size of 70 ?m or less. By satisfying the requirements, the substrate for artificial leather combines high level of sensuous qualities and high level of physical properties which have been considered to be mutually exclusive.
    Type: Grant
    Filed: June 25, 2008
    Date of Patent: September 5, 2017
    Assignee: KURARAY CO., LTD.
    Inventors: Michinori Fujisawa, Jiro Tanaka, Norio Makiyama, Yoshiyuki Ando, Yoshiki Nobuto
  • Patent number: 9334609
    Abstract: A leather-like sheet containing a microfine long-fiber nonwoven fabric containing an entangled web structure made of bundles of microfine long fibers and an elastic polymer impregnated in the microfine long-fiber nonwoven fabric. The leather-like sheet has a machine direction/transverse direction ratio of breaking strength of 1/1 to 1.3/1, an elongation at break in each of the machine direction and the transverse direction of 80% or more, and a machine direction/transverse direction ratio of elongation at break of 1/1 to 1/1.5. The leather-like sheet has a natural dense feeling, a soft hand, a small difference of mechanical properties in the machine direction and the transverse direction, a moderate resistance to elongation and a durable recovery.
    Type: Grant
    Filed: August 28, 2008
    Date of Patent: May 10, 2016
    Assignee: KURARAY CO., LTD.
    Inventors: Masaru Makimura, Hidekazu Andoh, Michinori Fujisawa, Yasunori Murate, Yoshiyuki Ando, Yoshiki Nobuto, Norio Makiyama
  • Patent number: 8883662
    Abstract: A (semi)grain-finished leather-like sheet composed of an entangled nonwoven fabric of three-dimensionally entangled fiber bundles containing microfine long fibers and an elastic polymer contained in the entangled nonwoven fabric. When dividing the (semi)grain-finished leather-like sheet to five layers with equal thickness, i.e., surface layer, substrate layer 1, substrate layer 2, substrate layer 3 and back layer in this order along the thickness direction, part of the microfine long fibers forming the surface layer and/or the back layer are fuse-bonded to each other and the microfine long fibers forming the intermediate layer are not fuse-bonded. With such a fuse-bonding state of the microfine long fibers, the (semi)grain-finished leather-like sheet combines a low compression resistance and a dense feel each comparable to natural leathers, has a sufficient practical strength, and are excellent in properties which are required according to its use.
    Type: Grant
    Filed: March 28, 2008
    Date of Patent: November 11, 2014
    Assignee: Kuraray Co., Ltd.
    Inventors: Jiro Tanaka, Tsuyoshi Yamasaki, Yoshiyuki Ando, Norio Makiyama, Kimio Nakayama
  • Patent number: 8778126
    Abstract: A method of producing a substrate suitable for artificial leathers. The substrate is composed of an entangled nonwoven fabric made of microfine fibers and a binder resin. At least one surface of the substrate is a densified layer which is made of the microfine fibers and which is substantially free from the binder resin. The binder resin is impregnated into a portion of the substrate other than the densified layer. The densified layer prevents the binder resin impregnated into the entangled nonwoven fabric from migrating into the surface of the entangled nonwoven fabric, thereby providing the substrate having the surface substantially free from the binder resin. The peeling strength between the substrate and a grain layer formed on the surface thereof is drastically improved because the surface of the substrate is substantially free from the binder resin.
    Type: Grant
    Filed: November 2, 2012
    Date of Patent: July 15, 2014
    Assignee: Kuraray Co., Ltd.
    Inventors: Michinori Fujisawa, Jiro Tanaka, Yoshiyuki Ando, Norio Makiyama
  • Publication number: 20130055535
    Abstract: A method of producing a substrate suitable for artificial leathers. The substrate is composed of an entangled nonwoven fabric made of microfine fibers and a binder resin. At least one surface of the substrate is a densified layer which is made of the microfine fibers and which is substantially free from the binder resin. The binder resin is impregnated into a portion of the substrate other than the densified layer. The densified layer prevents the binder resin impregnated into the entangled nonwoven fabric from migrating into the surface of the entangled nonwoven fabric, thereby providing the substrate having the surface substantially free from the binder resin. The peeling strength between the substrate and a grain layer formed on the surface thereof is drastically improved because the surface of the substrate is substantially free from the binder resin.
    Type: Application
    Filed: November 2, 2012
    Publication date: March 7, 2013
    Inventors: Michinori FUJISAWA, Jiro Tanaka, Yoshiyuki Ando, Norio Makiyama
  • Patent number: 8030230
    Abstract: The present invention relates to a flame-retardant leather-like sheet having a soft hand, excellent surface touch and excellent appearance, which includes an entangled nonwoven fabric of microfine polyester fibers having an average single-fiber fineness of 0.5 dtex or less, and an elastic polymer contained inside the nonwoven fabric, wherein a flame-retardant is exhausted into the elastic polymer and wherein a flame retarder solution containing bubbles forcibly formed is applied to a back surface of the leather-like sheet so that the flame retarder is present in a region extending from the back surface to an inside of the leather-like sheet but is not present on side of a front surface of the leather-like sheet.
    Type: Grant
    Filed: August 29, 2007
    Date of Patent: October 4, 2011
    Assignee: Kuraray Co., Ltd.
    Inventors: Yasuhiro Yoshida, Masasi Meguro, Hisao Yoneda, Norio Makiyama, Tatsuya Nakashima, Yasumasa Tatekawa
  • Patent number: 7932192
    Abstract: A substrate for artificial leathers, comprising a nonwoven fabric body made of microfine fiber bundles and an elastic polymer impregnated therein. The substrate for artificial leathers simultaneously satisfies the following requirements 1 to 4: (1) each of the microfine fiber bundles contains 6 to 150 bundled microfine long fibers in average; (2) a cross-sectional area of the microfine long fibers constituting the microfine fiber bundles is 27 ?m2 or less, and 80% or more of the microfine long fibers has a cross-sectional area of from 0.9 to 25 ?m2; (3) an average cross-sectional area of the microfine fiber bundles is from 15 to 150 ?m2; and (4) on a cross section parallel to a thickness direction of the nonwoven fabric body, cross sections of the microfine fiber bundles exist in a density of from 1000 to 3000/mm2 in average.
    Type: Grant
    Filed: December 13, 2006
    Date of Patent: April 26, 2011
    Assignee: Kuraray Co., Ltd.
    Inventors: Michinori Fujisawa, Jiro Tanaka, Tsuyoshi Yamasaki, Norio Makiyama, Yoshiyuki Ando
  • Publication number: 20110039055
    Abstract: A substrate for artificial leather comprising a nonwoven fabric of bundles of microfine filaments. The substrate for artificial leather simultaneously satisfies the following requirements 1 to 4: (1) the bundle of microfine filaments comprises 8 to 70 microfine filaments having a cross-sectional shape of nearly circle; (2) the bundle of microfine filaments has a cross-sectional area of 170 to 700 ?m2 and a flatness of 4.0 or less; (3) on a cross section parallel to a thickness direction of the nonwoven fabric body, cross sections of the microfine fiber bundles exist in a density of 1500 to 3000/mm2; and (4) on a cross section parallel to a thickness direction of the nonwoven fabric body, gaps between the microfine fiber bundles have a size of 70 ?m or less. By satisfying the requirements, the substrate for artificial leather combines high level of sensuous qualities and high level of physical properties which have been considered to be mutually exclusive.
    Type: Application
    Filed: June 25, 2008
    Publication date: February 17, 2011
    Applicant: KURARAY CO., LTD.
    Inventors: Michinori Fujisawa, Jiro Tanaka, Norio Makiyama, Yoshiyuki Ando, Yoshiki Nobuto
  • Patent number: 7867600
    Abstract: A suede-type leather-like sheet having excellent appearance and exhibiting an excellent deodorizing effect and a soft feel in combination without agglomeration of napped fibers or deterioration in the appearance (whitening) due to the deodorant is provided. The deodorant suede-type leather-like sheet comprises a fiber-entangled fabric comprising a microfine fiber and a particulate deodorant, wherein the surface area of the microfine fiber per the unit volume of the fiber-entangled fabric is 3×103 to 9×104 cm2/cm3, and at least a portion of the deodorant having an average diameter of primary particles of 0.1 ?m or smaller is present on the surface of the microfine fiber.
    Type: Grant
    Filed: April 26, 2005
    Date of Patent: January 11, 2011
    Assignee: Kuraray Co., Ltd.
    Inventors: Masaru Makimura, Norio Makiyama
  • Patent number: 7820574
    Abstract: A grain-finished leather-like sheet having a fibrous substrate layer, a polyurethane non-porous layer and a polyurethane surface layer which are successively laminated in this order. The polyurethane surface layer contains a binder polyurethane and polyurethane fine particles having a particle size of 1 to 50 ?m. The total thickness of the polyurethane non-porous layer and the polyurethane surface layer is 150 ?m or more. The polyurethane surface layer contains the polyurethane fine particles in an amount of 10 to 40 parts by mass per 100 parts by mass of the binder polyurethane. The polyurethane fine particles are not exposed to the surface. The grain-finished leather-like sheet characterized by the above features has a smooth and luster surface, a good hand, and excellent scratch resistance, abrasion resistance and buckling wrinkle resistance. The sheet hardly damages or soils an object which is in contact with its surface by friction.
    Type: Grant
    Filed: June 20, 2006
    Date of Patent: October 26, 2010
    Assignee: Kuraray Co., Ltd.
    Inventors: Tetsuya Ashida, Norio Makiyama
  • Publication number: 20100247843
    Abstract: The present invention relates to a flame-retardant leather-like sheet having a soft hand, excellent surface touch and excellent appearance, which includes an entangled nonwoven fabric of microfine polyester fibers having an average single-fiber fineness of 0.5 dtex or less, and an elastic polymer contained inside the nonwoven fabric, wherein a flame-retardant is exhausted into the elastic polymer and wherein a flame retarder solution containing bubbles forcibly formed is applied to a back surface of the leather-like sheet so that the flame retarder is present in a region extending from the back surface to an inside of the leather-like sheet but is not present on side of a front surface of the leather-like sheet.
    Type: Application
    Filed: August 29, 2007
    Publication date: September 30, 2010
    Applicant: Kuraray Co., Ltd.
    Inventors: Yasuhiro Yoshida, Masasi Meguro, Hisao Yoneda, Norio Makiyama, Tatsuya Nakashima, Yasumasa Tatekawa
  • Publication number: 20100239817
    Abstract: A leather-like sheet comprising a microfine long-fiber nonwoven fabric comprising an entangled web structure made of bundles of microfine long fibers and an elastic polymer impregnated in the microfine long-fiber nonwoven fabric. The leather-like sheet has the following features: (1) each of the bundles of microfine long fibers comprises 5 to 70 microfine long fibers having an average single fiber fineness of 0.5 dtex or less; (2) the bundles of microfine long fibers have an average fineness of 3 dtex or less; (3) the entangle web structure comprises superposed webs each comprising the bundles of microfine long fibers; (4) a ratio of the microfine long fibers and the elastic polymer is 70/30 to 40/60 by mass; (5) the elastic polymer is substantially continuous; and (6) a machine direction/transverse direction ratio of breaking strength is 1/1 to 1.
    Type: Application
    Filed: August 28, 2008
    Publication date: September 23, 2010
    Applicant: KURARAY CO., LTD.
    Inventors: Masaru Makimura, Hidekazu Andoh, Michinori Fujisawa, Yasunori Murate, Yoshiyuki Ando, Yoshiki Nobuto, Norio Makiyama
  • Publication number: 20100159772
    Abstract: A grain-finished leather-like sheet having a fibrous substrate layer, a polyurethane non-porous layer and a polyurethane surface layer which are successively laminated in this order. The polyurethane surface layer contains a binder polyurethane and polyurethane fine particles having a particle size of 1 to 50 ?m. The total thickness of the polyurethane non-porous layer and the polyurethane surface layer is 150 ?m or more. The polyurethane surface layer contains the polyurethane fine particles in an amount of 10 to 40 parts by mass per 100 parts by mass of the binder polyurethane. The polyurethane fine particles are not exposed to the surface. The grain-finished leather-like sheet characterized by the above features has a smooth and luster surface, a good hand, and excellent scratch resistance, abrasion resistance and buckling wrinkle resistance. The sheet hardly damages or soils an object which is in contact with its surface by friction.
    Type: Application
    Filed: June 20, 2006
    Publication date: June 24, 2010
    Applicant: Kuraray Co., Ltd.
    Inventors: Tetsuya Ashida, Norio Makiyama
  • Publication number: 20100086738
    Abstract: A (semi)grain-finished leather-like sheet composed of an entangled nonwoven fabric of three-dimensionally entangled fiber bundles containing microfine long fibers and an elastic polymer contained in the entangled nonwoven fabric. When dividing the (semi)grain-finished leather-like sheet to five layers with equal thickness, i.e., surface layer, substrate layer 1, substrate layer 2, substrate layer 3 and back layer in this order along the thickness direction, part of the microfine long fibers forming the surface layer and/or the back layer are fuse-bonded to each other and the microfine long fibers forming the intermediate layer are not fuse-bonded. With such a fuse-bonding state of the microfine long fibers, the (semi)grain-finished leather-like sheet combines a low compression resistance and a dense feel each comparable to natural leathers, has a sufficient practical strength, and are excellent in properties which are required according to its use.
    Type: Application
    Filed: March 28, 2008
    Publication date: April 8, 2010
    Applicant: Kuraray Co., Ltd.
    Inventors: Jiro Tanaka, Tsuyoshi Yamasaki, Yoshiyuki Ando, Norio Makiyama, Kimio Nakayama
  • Publication number: 20090124156
    Abstract: A substrate for artificial leathers composed of an entangled nonwoven fabric made of microfine fibers and a binder resin. At least one surface of the substrate for artificial leathers is a densified layer which is made of the microfine fibers and which is substantially free from the binder resin. The binder resin is impregnated into a portion of the substrate for artificial leathers other than the densified layer. The densified layer prevents the binder resin impregnated into the entangled nonwoven fabric from migrating into the surface of the entangled nonwoven fabric, thereby providing the substrate for artificial leathers having the surface substantially free from the binder resin. The peeling strength between the substrate for artificial leathers and a grain layer formed on the surface thereof is drastically improved because the surface of the substrate for artificial leathers is substantially free from the binder resin.
    Type: Application
    Filed: May 22, 2007
    Publication date: May 14, 2009
    Inventors: Michinori Fujisawa, Jiro Tanaka, Yoshiyuki Ando, Norio Makiyama
  • Publication number: 20090053948
    Abstract: A substrate for artificial leathers, comprising a nonwoven fabric body made of microfine fiber bundles and an elastic polymer impregnated therein. The substrate for artificial leathers simultaneously satisfies the following requirements 1 to 4: (1) each of the microfine fiber bundles contains 6 to 150 bundled microfine long fibers in average; (2) a cross-sectional area of the microfine long fibers constituting the microfine fiber bundles is 27 ?m2 or less, and 80% or more of the microfine long fibers has a cross-sectional area of from 0.9 to 25 ?m2; (3) an average cross-sectional area of the microfine fiber bundles is from 15 to 150 ?m2; and (4) on a cross section parallel to a thickness direction of the nonwoven fabric body, cross sections of the microfine fiber bundles exist in a density of from 1000 to 3000/mm2 in average.
    Type: Application
    Filed: December 13, 2006
    Publication date: February 26, 2009
    Applicant: KURARAY CO., LTD.
    Inventors: Michinori Fujisawa, Jiro Tanaka, Tsuyoshi Yamasaki, Norio Makiyama, Yoshiyuki Ando
  • Publication number: 20070212962
    Abstract: A suede-type leather-like sheet having excellent appearance and exhibiting an excellent deodorizing effect and a soft feel in combination without agglomeration of napped fibers or deterioration in the appearance (whitening) due to the deodorant is provided. The deodorant suede-type leather-like sheet comprises a fiber-entangled fabric comprising a microfine fiber and a particulate deodorant, wherein the surface area of the microfine fiber per the unit volume of the fiber-entangled fabric is 3×103 to 9×104 cm2/cm3, and at least a portion of the deodorant having an average diameter of primary particles of 0.1 ?m or smaller is present on the surface of the microfine fiber.
    Type: Application
    Filed: April 26, 2005
    Publication date: September 13, 2007
    Applicant: Kuraray Co., Ltd.
    Inventors: Masaru Makimura, Norio Makiyama
  • Publication number: 20050125907
    Abstract: The substrate for artificial leathers of the invention comprises an entangled nonwoven fabric which is mainly made of bundles of polyamide microfine fibers and an elastic polymer which is impregnated into intervening spaces in the entangled nonwoven fabric. The single fiber fineness of polyamide microfine fibers is 0.2 dtex or less. The bundles of polyamide microfine fibers have an average tenacity of 3.5 cN/dtex or more and an average elongation of 60% or less. Despite its extremely low apparent specific gravity of 0.30 or less, the substrate for artificial leathers exhibits high mechanical properties as evidenced by a tear strength of 50 N/mm or more. Thus, the substrate for artificial leathers is well balanced between the mechanical properties, feel and light weight which are required particularly in sport shoes applications to an extent not conventionally attained.
    Type: Application
    Filed: December 2, 2004
    Publication date: June 16, 2005
    Applicant: Kuraray Co., Ltd.
    Inventors: Tsuyoshi Yamasaki, Norio Makiyama, Yoshihiro Tamba
  • Patent number: 6733859
    Abstract: A napped leather-like sheet material comprising an entangled nonwoven fabric composed of ultrafine fibers and an elastomer contained therein and having a nap made of ultrafine fibers on one or both sides thereof, which material is provided with a silk protein substance and a softening agent on the surface portion of the napped face or faces; and a method of producing the above napped leather-like sheet material which comprises applying a liquid containing a silk protein substance and a softening agent to the surface of a napped leather-like sheet material by, for example, a gravure printing or spraying technique.
    Type: Grant
    Filed: November 26, 2001
    Date of Patent: May 11, 2004
    Assignee: Kuraray Co., Ltd.
    Inventors: Hisao Yoneda, Yoshiki Nobuto, Norio Makiyama
  • Publication number: 20040063370
    Abstract: An abrasive sheet for texturing of magnetic recording media which comprises an entangled ultrafine fiber nonwoven fabric made of three-dimensionally entangled ultrafine fiber bundles composed of ultrafine fibers (A) and a high-molecular elastomer occurring in a porous state in spaces among the entangled ultrafine fibers, with the high-molecular elastomer occurring therein without substantially confining most of the ultrafine fiber bundles and which is characterized in that there is a nap consisting of ultrafine fibers (B) having a fineness of not more than 0.03 dtex on at least one side of that sheet is excellent in precision and stability in processing.
    Type: Application
    Filed: September 16, 2003
    Publication date: April 1, 2004
    Applicant: Kuraray Co., Ltd.
    Inventors: Norio Makiyama, Munechika Yamamoto, Yukio Goto