Abstract: A method of mechanically processing a metallic material component is provided whereby alloying, carburizing, nitriding and boriding can be performed using a friction stir processing tool. This method for mechanically processing metallic material surfaces is cost effective, efficient and does not require specialized equipment.

Abstract: An article of method of manufacture of a low friction tribological film on a substrate. The article includes a substrate of a steel or ceramic which has been tribologically processed with a lubricant containing selected additives and the additives, temperature, load and time of processing can be selectively controlled to bias formation of a film on the substrate where the film is an amorphous structure exhibiting highly advantageous low friction properties.

Abstract: An article of method of manufacture of a low friction tribological film on a substrate. The article includes a substrate of a steel or ceramic which has been tribologically processed with a lubricant containing selected additives and the additives, temperature, load and time of processing can be selectively controlled to bias formation of a film on the substrate where the film is an amorphous structure exhibiting highly advantageous low friction properties.

Abstract: Methods and compositions relating to the preparation of structurally and compositionally modulated composite surfaces that can potentially reduce friction and increase resistance to wear and scuffing in rolling, rotating and sliding bearing applications. Preparation of nano-to-micro size pores, holes, or dimples on a given solid surface and filling them with soft or hard coatings at desired thickness to achieve such properties.

Abstract: An improved process for the creation or formation of nanocrystalline layers on substrates' surfaces is provided. The process involves “prescuffing” the surface of a substrate such as a metal by allowing friction to occur on the surface by a load-bearing entity making rubbing contact and moving along and on the substrate's surface. The “prescuffing” action is terminated when the coefficient of friction between the surface and the noise is rising significantly. Often, the significant rise in the coefficient of friction is signaled by a change in pitch of the scuffing action sound emanating from the buffeted surface. The “prescuffing” gives rise to a harder and smoother surface which withstands better any inadequate lubrication that may take place when the “prescuffed” surface is contacted by other surfaces.

Abstract: Methods and compositions relating to the preparation of structurally and compositionally modulated composite surfaces that can potentially reduce friction and increase resistance to wear and scuffing in rolling, rotating and sliding bearing applications. Preparation of nano-to-micro size pores, holes, or dimples on a given solid surface and filling them with soft or hard coatings at desired thickness to achieve such properties.

Abstract: Roller follower assemblies generally reduce frictional losses and wear associated with operating fuel injectors using a cam. Oil helps to reduce wear, but may not remove small particles. Buildup of these small particles may prevent a roller of the roller follower assembly from rotating about an axle pin. In the present invention, a hard coating is disposed between the axle pin and the roller to reduce rolling friction and buildup of small particles.

Abstract: Conventional liquid lubrication requires a compromise between high temperature properties for good lubrication and low temperature properties for pumpability. The major thrust of this invention is the preservation of the long life and reliable mechanism of elastohydrodynamic lubrication in the pursuit of elevated temperature lubrication. The mechanism of EHD lubrication is the primary source of lubrication for rolling element bearings, gears and other non-conforming contacting surfaces which must carry high loads over small areas of contact. The invention supplies the lubricant as a vapor which upon condensation provides an efficient replenishment of the inlet region to the elastohydrodynamic contact. The surfaces are encouraged to operate at elevated temperatures without cooling for reasons of efficiency. Broad temperature range EHD lubrication with perfluoroalkylpolyether fluids provide full EHD lubrication up to 500.degree. C.