Patents by Inventor Patrick David Tepesch

Patrick David Tepesch has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190322590
    Abstract: Disclosed are ceramic bodies comprised of composite cordierite aluminum magnesium titanate ceramic compositions and methods for the manufacture of same.
    Type: Application
    Filed: February 5, 2015
    Publication date: October 24, 2019
    Inventors: Adriane Marie Divens-Dutcher, Gregory Albert Merkel, Patrick David Tepesch, Elizabeth Marie Vileno, Raja Rao Wusirika
  • Patent number: 10450233
    Abstract: Disclosed are ceramic bodies comprised of composite cordierite aluminum magnesium titanate ceramic compositions and methods for the manufacture of same.
    Type: Grant
    Filed: February 5, 2015
    Date of Patent: October 22, 2019
    Assignee: Corning Incorporated
    Inventors: Adriane Marie Divens-Dutcher, Gregory Albert Merkel, Patrick David Tepesch, Elizabeth Marie Vileno, Raja Rao Wusirika
  • Publication number: 20190177232
    Abstract: A ceramic composition is disclosed comprising an inorganic batch composition comprising a magnesia source, a silica source, an alumina source, a titania source, and at least one rare earth oxide wherein the rare earth oxide comprises a particle size distribution (D90) of less than 5 ?m and a median particle size (D50) of about 0.4 ?m. A ceramic article comprising a first crystalline phase comprised predominantly of a solid solution of aluminum titanate and magnesium dititanate, a second crystalline phase comprising cordierite, a third crystalline phase comprising mullite, and a rare earth oxide, and a method of making same are disclosed.
    Type: Application
    Filed: June 13, 2017
    Publication date: June 13, 2019
    Inventors: Monika Backhaus-Ricoult, Patrick David Tepesch, Elizabeth Marie Vileno
  • Patent number: 10301222
    Abstract: Disclosed herein are methods for preparing a titanate compound powder comprising titanate compound particles having a controlled particle size and/or particle size distribution. The methods include mixing at least one first inorganic compound chosen from sources of a first metal or metal oxide, at least one second inorganic compound chosen from sources of titania, and at least one binder to form a mixture; calcining the mixture to form a polycrystalline material comprising a plurality of titanate compound grains and a plurality of microcracks; and breaking the polycrystalline material along at least a portion of the microcracks. Also disclosed are titanate compound powders having a controlled particle size distribution, ceramic batch compositions comprising the powders, and ceramic articles prepared from the batch compositions.
    Type: Grant
    Filed: November 18, 2015
    Date of Patent: May 28, 2019
    Assignee: Corning Incorporated
    Inventors: Monika Backhaus-Ricoult, Robert John Locker, Huthavahana Kuchibhotla Sarma, Patrick David Tepesch
  • Patent number: 10000424
    Abstract: A method for firing a green honeycomb ceramic body in a kiln may include heating the green honeycomb ceramic body in four stages. The first stage may include heating the green honeycomb ceramic body from room temperature to a first temperature that at a first heating rate that is greater than or equal to about 75° C./hr. The second stage may include heating the green honeycomb ceramic body from the first temperature to a second temperature at a second heating rate that is less than or equal to the first heating rate. The third stage may include heating the green honeycomb ceramic body from the second temperature to a hold temperature at a third heating rate that is less than or equal to the first heating rate. The fourth stage may include holding the green honeycomb ceramic body at the hold temperature to remove residual carbon.
    Type: Grant
    Filed: March 4, 2014
    Date of Patent: June 19, 2018
    Assignee: Corning Incorporated
    Inventors: Douglas Munroe Beall, David Jack Bronfenbrenner, Margaret Kathleen Faber, Sriram Rangarajan Iyer, Patrick David Tepesch, Douglas Richard Wing
  • Patent number: 9999879
    Abstract: Disclosed herein are formed ceramic substrates comprising an oxide ceramic material, wherein the formed ceramic substrate comprises a low elemental alkali metal content, such as less than about 1000 ppm. Also disclosed are composite bodies comprising at least one catalyst and a formed ceramic substrate comprising an oxide ceramic material, wherein the composite body has a low elemental alkali metal content, such as less than about 1000 ppm, and methods for preparing the same.
    Type: Grant
    Filed: May 30, 2013
    Date of Patent: June 19, 2018
    Assignee: Corning Incorporated
    Inventors: Christian Bischof, Cameron Wayne Tanner, Patrick David Tepesch, Elizabeth Marie Vileno
  • Patent number: 9988311
    Abstract: Disclosed are ceramic bodies comprised of a tialite phase and at least one silicate phase with a rare earth oxide and zirconium additions and methods for the manufacture of the same.
    Type: Grant
    Filed: November 5, 2014
    Date of Patent: June 5, 2018
    Assignee: Corning Incorporated
    Inventors: Gregory Albert Merkel, Patrick David Tepesch, Elizabeth Marie Vileno
  • Publication number: 20180111880
    Abstract: Disclosed are ceramic bodies comprised of composite cordierite-mullite-aluminum magnesium titanate (CMAT) ceramic compositions having high cordierite-to-mullite ratio and methods for the manufacture of same.
    Type: Application
    Filed: December 7, 2017
    Publication date: April 26, 2018
    Inventors: Monika Backhaus-Ricoult, Patrick David Tepesch, Bryan Ray Wheaton
  • Patent number: 9868670
    Abstract: Disclosed are ceramic bodies comprised of composite cordierite-mullite-aluminum magnesium titanate (CMAT) ceramic compositions having high cordierite-to-mullite ratio and methods for the manufacture of same.
    Type: Grant
    Filed: September 5, 2014
    Date of Patent: January 16, 2018
    Assignee: Corning Incorporated
    Inventors: Monika Backhaus-Ricoult, Patrick David Tepesch, Bryan Ray Wheaton
  • Publication number: 20170362128
    Abstract: Disclosed herein are methods for preparing a titanate compound powder comprising titanate compound particles having a controlled particle size and/or particle size distribution. The methods include mixing at least one first inorganic compound chosen from sources of a first metal or metal oxide, at least one second inorganic compound chosen from sources of titania, and at least one binder to form a mixture; calcining the mixture to form a polycrystalline material comprising a plurality of titanate compound grains and a plurality of micro-cracks; and breaking the polycrystalline material along at least a portion of the microcracks. Also disclosed are titanate compound powders having a controlled particle size distribution, ceramic batch compositions comprising the powders, and ceramic articles prepared from the batch compositions.
    Type: Application
    Filed: November 18, 2015
    Publication date: December 21, 2017
    Inventors: Monika Backhaus-Ricoult, Robert John Locker, Huthavahana Kuchibhotla Sarma, Patrick David Tepesch
  • Patent number: 9828298
    Abstract: Disclosed are cement compositions for applying to honeycomb bodies as a plugging cement composition, segment cement, or even as an after-applied artificial skin or coating. The cement compositions generally comprise an inorganic powder batch mixture; an organic binder; a liquid vehicle; and a gelled inorganic binder. Also disclosed are honeycomb bodies having the disclosed cement compositions applied thereto, and methods for making same.
    Type: Grant
    Filed: November 20, 2008
    Date of Patent: November 28, 2017
    Assignee: Corning Incorporated
    Inventors: Thomas James Deneka, Crystal Lynn Michels, Patrick David Tepesch, John Forrest Wight, Jr.
  • Publication number: 20170282124
    Abstract: A ceramic honeycomb body having intersecting walls that form channels extending axially from a first end face to a second end face and plugs to seal the channels at least at one of the first end face and the second end face. The plugs include a first active component, such as a catalytically active component or a chemically active component, of the plug structure, wherein the intersecting walls comprise no first active component and optionally have a second active component of the wall structure or disposed on the walls. Included are methods of making the ceramic honeycomb body having plugs of the first active component and walls with no first active component.
    Type: Application
    Filed: September 2, 2015
    Publication date: October 5, 2017
    Inventors: Christian Bischof, David Robert Heine, Ameya Joshi, Barbara Anna Oyer, Todd Parrish St Clair, Patrick David Tepesch
  • Patent number: 9751811
    Abstract: A method for green-to-fired shrinkage control in honeycomb ceramic article manufacture, including: measuring, prior to mixing, the particle size distribution properties of at least one fine particle size graphite pore former ingredient of a provided ceramic source batch mixture; calculating the expected shrinkage of the green body to the fired ceramic article based on the measured particle size distribution properties of the at least one fine particle graphite pore former; making the honeycomb ceramic article; measuring the shrinkage of the resulting fired honeycomb ceramic article; and adjusting the ceramic source batch mixture in a subsequent batch material schedule, as defined herein, wherein the adjusted ceramic source batch mixture provides finished honeycomb ceramic articles having controlled green-to-fired shrinkage.
    Type: Grant
    Filed: January 7, 2016
    Date of Patent: September 5, 2017
    Assignee: Corning Incorporated
    Inventors: Daniel Edward McCauley, Anthony Nicholas Rodbourn, Patrick David Tepesch
  • Publication number: 20170149059
    Abstract: A porous silicon composition, a porous alloy composition, or a porous silicon containing cermet composition, as defined herein. A method of making: the porous silicon composition; the porous alloy composition, or the porous silicon containing cermet composition, as defined herein. Also disclosed is an electrode, and an energy storage device incorporating the electrode and at least one of the disclosed compositions, as defined herein.
    Type: Application
    Filed: November 14, 2016
    Publication date: May 25, 2017
    Inventors: Indrajit Dutta, Brian Alan Kent, Patrick David Tepesch, Shawn Michael O'Malley, Randall Eugene Youngman
  • Patent number: 9556769
    Abstract: A honeycomb catalyst support structure including a honeycomb body and an outer layer or skin formed of a cement is described. The cement includes an amorphous glass powder with a multimodal particle size distribution applied to an exterior surface of the honeycomb body. The multimodal particle size distribution is achieved through the use of a first glass powder having a first median particle size and at least a second glass powder having a second median particle size. In some embodiments, the first and second glass powders are the same amorphous glass consisting of fused silica. The cement may further include a fine-grained, sub-micron sized silica in the form of colloidal silica. The cement exhibits a coefficient of thermal expansion less than 15×10?7/° C., and preferably about 5×10?7/° C. after drying.
    Type: Grant
    Filed: August 5, 2015
    Date of Patent: January 31, 2017
    Assignee: CORNING INCORPORATED
    Inventors: Thomas Richard Chapman, Linda Jane Ingersoll, Patrick David Tepesch
  • Patent number: 9518485
    Abstract: Disclosed is a honeycomb catalyst support structure comprising a honeycomb body and an outer layer or skin formed of a cement comprising an amorphous glass powder with a multimodal particle size distribution applied to an exterior surface of the honeycomb body. The multimodal particle size distribution is achieved through the use of a first glass powder having a first median particle size and at least a second glass powder having a second median particle size. In some embodiments, the first and second glass powders are the same amorphous glass consisting of fused silica. The cement may further include a fine-grained, sub-micron sized silica in the form of colloidal silica. The cement exhibits a coefficient of thermal expansion less than 15×10?7/° C., and preferably about 5×10?7/° C. after drying.
    Type: Grant
    Filed: March 4, 2015
    Date of Patent: December 13, 2016
    Assignee: CORNING INCORPORATED
    Inventors: Thomas Richard Chapman, Linda Jane Ingersoll, Patrick David Tepesch
  • Publication number: 20160347665
    Abstract: Disclosed are ceramic bodies comprised of composite cordierite aluminum magnesium titanate ceramic compositions and methods for the manufacture of same.
    Type: Application
    Filed: May 27, 2015
    Publication date: December 1, 2016
    Inventors: Adriane Marie Divens-Dutcher, Patrick David Tepesch, Elizabeth Marie Vileno
  • Patent number: 9475734
    Abstract: A method for reducing shrinkage variability of aluminum titanate honeycombs includes preparing an aluminum titanate-forming batch material that includes least one alkaline earth carbonate having a particle size distribution. The particle size distribution of the at least one alkaline earth carbonate is selected based on the predicted shrinkage during sintering of the aluminum titanate honeycombs.
    Type: Grant
    Filed: May 31, 2012
    Date of Patent: October 25, 2016
    Assignee: Corning Incorporated
    Inventors: Daniel Edward McCauley, Patrick David Tepesch, Christopher John Warren, Jeffrey S White
  • Publication number: 20160229750
    Abstract: Disclosed are ceramic bodies comprised of composite cordierite aluminum magnesium titanate ceramic compositions and methods for the manufacture of same.
    Type: Application
    Filed: February 5, 2015
    Publication date: August 11, 2016
    Inventors: Adriane Marie Divens-Dutcher, Gregory Albert Merkel, Patrick David Tepesch, Elizabeth Marie Vileno, Raja Rao Wusirika
  • Publication number: 20160068441
    Abstract: Disclosed are ceramic bodies comprised of composite cordierite-mullite-aluminum magnesium titanate (CMAT) ceramic compositions having high cordierite-to-mullite ratio and methods for the manufacture of same.
    Type: Application
    Filed: September 5, 2014
    Publication date: March 10, 2016
    Inventors: Monika Backhaus-Ricoult, Patrick David Tepesch, Bryan Ray Wheaton