Abstract: A door panel for a refrigerating appliance includes an inner liner. An outer wrapper is attached to the inner liner and defines an insulating structure with an insulating cavity disposed therein. An insulating material is defined within the insulating cavity. A dispenser structure is defined within a central portion of the inner liner and the outer wrapper. The dispenser structure defines an insulated dispenser portion therein. A dispenser conduit extends from an interior area disposed above the dispenser structure to an external dispensing cavity and passing through the insulated dispenser portion.

Abstract: A vacuum insulated refrigerator includes a cabinet defining a refrigerator compartment. The cabinet includes a liner, a wrapper, and a trim breaker assembly coupled to the liner and the wrapper. The trim breaker assembly extends along a perimeter of the refrigerator compartment and includes a mullion region. At least one foam gasket is coupled to at least one surface of the trim breaker assembly and is routed from a first end of the mullion region, along a portion of the perimeter of the refrigerator compartment, and to a second end of the mullion region. The at least one surface of the trim breaker assembly is at least one of an outer surface, a side surface, and an inner surface. At least one engagement member is coupled to the trim breaker assembly to define a seal by compressing the at least one foam gasket therebetween.

Abstract: A method of forming an insulated door panel includes folding side flanges of a metallic sheet to define side edges of a structural outer panel that extend from a front panel. A gap is defined between each set of adjacent side edges. Interior blocks are secured to an interior of the structural outer panel proximate each gap to define adhesive cavities. Exterior blocks are positioned at an exterior surface of the structural outer panel at each gap to further define the adhesive cavities. An adhesive is disposed within each adhesive cavity and is contained therein by the interior and exterior blocks. The adhesive is cured to a solid sealing member that adheres the interior blocks to the interior surface of the structural outer panel to form a sealed structural panel. The exterior blocks are removed and each solid sealing member defines a hermetic seal at each gap.

Abstract: An appliance includes an outer wrapper, an inner liner, a trim breaker having a wrapper channel that receives a wrapper edge of the outer wrapper and a liner channel that receives a liner edge of the inner liner, and an insulation material disposed within an insulating cavity defined therebetween. A multi-component thermal encapsulation material defines pre-mix, application and sealing states. The pre-mix state is defined by the distinct components of the thermal encapsulation material being separated from one another, the application state defined by the distinct components combined together into an uncured state of the thermal encapsulation material, and the sealing state defined by the thermal encapsulation material disposed within the wrapper and liner channels and surrounding the wrapper and liner edges, respectively, in the sealing state that defines a hermetic seal between the trim breaker and the outer wrapper and the inner liner.

Abstract: An appliance includes a metallic outer wrapper having sidewalls, a wrapper backwall and a machine wall. At least one metallic inner liner has liner walls and a liner backwall, wherein the metallic outer wrapper and the at least one metallic inner liner are coupled together at a trim breaker to define a structural cabinet having a hermetically sealed interior cavity defined between the metallic outer wrapper and the at least one metallic inner liner. The trim breaker defines a front face of the structural cabinet. At least one trim breaker conduit extends through the wrapper and liner backwalls wherein the trim breaker conduit defines a conduit through the structural cabinet, and wherein the structural cabinet is hermetically sealed at the trim breaker conduit.

Abstract: A refrigerator includes a wrapper having an opening with a front edge. A liner includes an opening and a front edge. A thermal bridge interconnects the wrapper and the liner to form a vacuum insulated cavity therebetween. The thermal bridge includes an outwardly opening channel and first and second inwardly opening channels. The front edge of wrapper is received in the first inwardly opening channel, and the front edge of the liner is received in the second inwardly opening channel. The second inwardly opening channel is inset relative to the first inwardly opening channel on the thermal bridge. A conduit is disposed within the outwardly opening channel and is configured to circulate a heated medium. The wrapper and liner are contemplated to be comprised of conductive materials, such sheet metal, while the thermal bridge is comprised of a thermally resistant material, such as a polymeric material.

Abstract: An appliance includes an outer wrapper, an inner liner, a trim breaker having a wrapper channel that receives a wrapper edge of the outer wrapper and a liner channel that receives a liner edge of the inner liner, and an insulation material disposed within an insulating cavity defined therebetween. A multi-component thermal encapsulation material defines pre-mix, application and sealing states. The pre-mix state is defined by the distinct components of the thermal encapsulation material being separated from one another, the application state defined by the distinct components combined together into an uncured state of the thermal encapsulation material, and the sealing state defined by the thermal encapsulation material disposed within the wrapper and liner channels and surrounding the wrapper and liner edges, respectively, in the sealing state that defines a hermetic seal between the trim breaker and the outer wrapper and the inner liner.

Abstract: An appliance includes a metallic outer wrapper having sidewalls, a wrapper backwall and a machine wall. At least one metallic inner liner has liner walls and a liner backwall, wherein the metallic outer wrapper and the at least one metallic inner liner are coupled together at a trim breaker to define a structural cabinet having a hermetically sealed interior cavity defined between the metallic outer wrapper and the at least one metallic inner liner. The trim breaker defines a front face of the structural cabinet. At least one trim breaker conduit extends through the wrapper and liner backwalls wherein the trim breaker conduit defines a conduit through the structural cabinet, and wherein the structural cabinet is hermetically sealed at the trim breaker conduit.

Abstract: A method of measuring pressure includes the steps of (1) providing a vacuum cabinet with a storage compartment and an insulating space, and three temperature sensors; (2) sensing a first temperature level of an interior wall of the storage compartment; (3) sensing an ambient temperature level within the storage compartment; (4) sensing a second temperature level of an exterior wall of the storage compartment; (5) calculating an overall heat transfer coefficient (Q) using the ambient temperature level, the first temperature level, and a convective heat transfer coefficient for the interior wall of the storage compartment; (6) calculating a temperature differential between the second and first temperature levels; (7) determining a conductivity level (K) using the temperature differential, the overall heat transfer coefficient (Q) and a thickness of the insulating space; and (8) determining a pressure level (P) within the insulating space using the conductivity level (K).

Abstract: A refrigerator includes a wrapper having an opening with a front edge. A liner includes an opening and a front edge. A thermal bridge interconnects the wrapper and the liner to form a vacuum insulated cavity therebetween. The thermal bridge includes an outwardly opening channel and first and second inwardly opening channels. The front edge of wrapper is received in the first inwardly opening channel, and the front edge of the liner is received in the second inwardly opening channel. The second inwardly opening channel is inset relative to the first inwardly opening channel on the thermal bridge. A conduit is disposed within the outwardly opening channel and is configured to circulate a heated medium. The wrapper and liner are contemplated to be comprised of conductive materials, such sheet metal, while the thermal bridge is comprised of a thermally resistant material, such as a polymeric material.

Abstract: A method for manufacturing a vacuum insulated structure includes positioning an inner liner within an external wrapper and defining a gap between the inner liner and the external wrapper, drawing a vacuum to seal the gap, and injecting a first insulator into the gap. The method further includes positioning a filter proximate to the first insulator within the gap and injecting a second insulator into the gap proximate to the filter.

Abstract: A method of measuring pressure includes the steps of (1) providing a vacuum cabinet with a storage compartment and an insulating space, and three temperature sensors; (2) sensing a first temperature level of an interior wall of the storage compartment; (3) sensing an ambient temperature level within the storage compartment; (4) sensing a second temperature level of an exterior wall of the storage compartment; (5) calculating an overall heat transfer coefficient (Q) using the ambient temperature level, the first temperature level, and a convective heat transfer coefficient for the interior wall of the storage compartment; (6) calculating a temperature differential between the second and first temperature levels; (7) determining a conductivity level (K) using the temperature differential, the overall heat transfer coefficient (Q) and a thickness of the insulating space; and (8) determining a pressure level (P) within the insulating space using the conductivity level (K).

Abstract: A door panel for a refrigerating appliance includes an inner liner. An outer wrapper is attached to the inner liner and defines an insulating structure with an insulating cavity disposed therein. An insulating material is defined within the insulating cavity. A dispenser structure is defined within a central portion of the inner liner and the outer wrapper. The dispenser structure defines an insulated dispenser portion therein. A dispenser conduit extends from an interior area disposed above the dispenser structure to an external dispensing cavity and passing through the insulated dispenser portion.

Abstract: A door panel for a refrigerating appliance includes an inner liner. An outer wrapper is attached to the inner liner and defines an insulating structure with an insulating cavity disposed therein. An insulating material is defined within the insulating cavity. A dispenser structure is defined within a central portion of the inner liner and the outer wrapper. The dispenser structure defines an insulated dispenser portion therein. A dispenser conduit extends from an interior area disposed above the dispenser structure to an external dispensing cavity and passing through the insulated dispenser portion.

Abstract: An appliance includes a metallic liner and an outer metallic wrapper. An insulating cavity is defined between the metallic liner and outer metallic wrapper. The appliance further includes a pressure sensing device disposed within the cavity. The pressure sensing device is located to detect a pressure status and transmit the pressure status through at least one of the metallic liner and outer metallic wrapper.

Abstract: An operable panel for an appliance includes a metallic outer wrapper having a perimetrical wrapper edge that partially defines a perimetrical breaker channel, an inner liner and a plurality of corner brackets disposed proximate the perimetrical wrapper edge. Each corner bracket cooperates with the perimetrical wrapper edge to fully define the perimetrical breaker channel. A trim breaker is adhered to the metallic outer wrapper and the corner brackets at the perimetrical breaker channel and having a liner channel that receives a portion of the inner liner. The trim breaker extends between the inner liner and the outer wrapper. An insulation material is disposed within an insulating cavity defined between the inner liner and the outer wrapper.

Abstract: An insulated structure comprises a first panel and a second panel coupled to the first panel. The first and second panels define an insulating cavity therebetween. A port is defined by the second panel. The port is an opening into the insulating cavity. A connector is coupled to the second panel. A tube is coupled to the connector and extends parallel along the second panel.

Abstract: A method of measuring pressure includes the steps of (1) providing a vacuum cabinet with a storage compartment and an insulating space, and three temperature sensors; (2) sensing a first temperature level of an interior wall of the storage compartment; (3) sensing an ambient temperature level within the storage compartment; (4) sensing a second temperature level of an exterior wall of the storage compartment; (5) calculating an overall heat transfer coefficient (Q) using the ambient temperature level, the first temperature level, and a convective heat transfer coefficient for the interior wall of the storage compartment; (6) calculating a temperature differential between the second and first temperature levels; (7) determining a conductivity level (K) using the temperature differential, the overall heat transfer coefficient (Q) and a thickness of the insulating space; and (8) determining a pressure level (P) within the insulating space using the conductivity level (K).

Abstract: A refrigerator includes an insulated cabinet structure and a cooling system. A door assembly includes a perimeter structure that is movably mounted to the insulated cabinet structure and an outer door that is movably mounted to the perimeter structure whereby the outer door can be moved between open and closed positions relative to the perimeter structure when the perimeter structure is in its closed position The outer door may comprise a vacuum insulated structure including porous core material disposed in a cavity of the outer door.

Abstract: A vacuum insulated structure includes a first panel having an inner surface defining an area. The first panel includes a vacuum port. A trim breaker interconnects the first panel with a second panel in an air-tight manner to define a vacuum cavity therebetween. A first filter member is disposed on and substantially covers the area of the inner surface of the first panel and the vacuum port of the first panel. A second filter member substantially covers the first filter member to define a channel therebetween. The channel includes an area commensurate with the area of the inner surface of the first panel. The first panel may also include a mesh member covered by a filter member to define a channel therebetween to improve evacuation time using the channel to evacuate the vacuum cavity.