Patents by Inventor Paul Carragher

Paul Carragher has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220025730
    Abstract: A downhole tool for use in a gas or oil well is provided. The tool comprising a length of tubing having at least one annular sealing means mounted on the outer surface thereof. The annular sealing means, which are formed from a eutectic/bismuth based alloy, serve to secure the downhole tool in position within an oil or gas well during so that the tool can carry out its function.
    Type: Application
    Filed: March 29, 2021
    Publication date: January 27, 2022
    Applicant: BiSN Tec Ltd.
    Inventor: Paul CARRAGHER
  • Publication number: 20220018211
    Abstract: A chemical reaction heat source for use in heaters used in down-hole applications is provided. The heat source has a fuel composition that comprises thermite and a damping agent. The use of the thermite mix enables the heaters of the present invention to generate hotter temperatures down wells. This in turn allows the use of Bismuth/Germanium alloys, which have higher melting points, to enable the production of plugs for the abandonment of deeper wells where subterranean temperatures are higher.
    Type: Application
    Filed: March 8, 2021
    Publication date: January 20, 2022
    Applicant: BiSN Tec LTD
    Inventor: Paul Carragher
  • Publication number: 20210404283
    Abstract: An oil or gas well fishing tool is provided. The downhole fishing tool has a receptacle that is open at one end. The tool also has deployment tool engaging means, located on the opposite end of the receptacle to the one end. The tool further has a layer of an alloy provided on the interior surface of the receptacle. The alloy is a eutectic alloy and/or a bismuth alloy. The tool further comprises heating means to heat the alloy so that it melts and can flow over any object received within the receptacle.
    Type: Application
    Filed: July 4, 2021
    Publication date: December 30, 2021
    Applicant: BiSN Tec Ltd
    Inventor: Paul CARRAGHER
  • Patent number: 11199067
    Abstract: The present invention provides a thermally deformable annular packer with pressure relief means for use in oil and gas wells. The annular packer is formed from a stack of component parts, said parts comprising one or more eutectic alloy based ring sections sandwiched between two end sections. At least one of the annular packer component parts has one or more enclosed voids that are configured to become exposed when the packer is subjected to a predetermined pressure or temperature. The exposure of the enclosed voids serves to increase the effective volume within the sealed region formed by the annular packer in the annulus between two coaxial well casing/tubing. The increase in the effective volume serves to reduce the pressure within the sealed region thus preventing a build-up of pressure that might otherwise have damaged the well casing/tubing.
    Type: Grant
    Filed: April 4, 2018
    Date of Patent: December 14, 2021
    Assignee: BiSN Tec Ltd
    Inventors: Paul Carragher, Sylvain Bedouet
  • Publication number: 20210246758
    Abstract: Apparatus, in the form of a eutectic alloy plug (1) and a deployment heater (10) are provided. The plug (1) and the deployment heated (10) are provided with means (5, 13) for releasably retaining the deployment heater (10) within a cavity (4) in the plug (1). The nature of the retaining means is such that once the plug (1) is secured in a well the heater (10) can be recovered without the plug (1). An extraction heater (20), which is also receivable within the cavity (4) of the plug (1), is provided to re-melt the eutectic alloy and thus enable the extraction of the plug from a well. Various method of plugging abandoned wells are made possible by the control that the provided apparatus gives.
    Type: Application
    Filed: October 12, 2020
    Publication date: August 12, 2021
    Applicant: BiSN Tec Ltd
    Inventors: Paul Carragher, Leo Richards
  • Patent number: 11053771
    Abstract: An oil or gas well fishing tool (60). The downhole fishing tool (60) has a receptacle (61) that is open at one end. The tool also has deployment tool engaging means (62), located on the opposite end of the receptacle (61) to the one end. The tool further has a layer of an alloy (64) provided on the interior surface of the receptacle (61). The alloy is a eutectic alloy and/or a bismuth alloy. The tool further comprises heating means (65) to heat the alloy (64) so that it melts and can flow over any object received within the receptacle (61).
    Type: Grant
    Filed: June 2, 2019
    Date of Patent: July 6, 2021
    Assignee: BiSN Tec Ltd.
    Inventor: Paul Carragher
  • Publication number: 20210164321
    Abstract: The present invention provides a downhole tool deployment assembly (1) for use in particular in oil/gas wells. The assembly comprises a heater (2) with a tubular heater body having an internal cavity configured to receive a heat source (6). The assembly also has a tubular heat conducting member (3) configured to surround the tubular heater body leaving an annular clearance, wherein the tubular heat conducting member does not extend along the entire length of the tubular heater body. In addition, a collar (4) is mounted adjacent to the region of the assembly where the tubular heat conducting member ends. The collar is configured to prevent access to the annular clearance between the tubular heat conducting member and the tubular heater body. A eutectic/bismuth based alloy (5) covers the collar and at least a portion of the tubular heater body and the tubular heat conducting member such that the alloy holds the heater and the tubular heat conducting member together until the alloy is melted.
    Type: Application
    Filed: May 24, 2018
    Publication date: June 3, 2021
    Applicant: BiSN Tec Ltd
    Inventors: Paul Carragher, Lance Underwood
  • Patent number: 10961806
    Abstract: A downhole tool for use in a gas or oil well is provided. The tool comprising a length of tubing having at least one annular sealing means mounted on the outer surface thereof. The annular sealing means, which are formed from a eutectic/bismuth based alloy, serve to secure the downhole tool in position within an oil or gas well during so that the tool can carry out its function.
    Type: Grant
    Filed: August 14, 2015
    Date of Patent: March 30, 2021
    Assignee: BiSN Tec Ltd
    Inventor: Paul Carragher
  • Patent number: 10941630
    Abstract: A chemical reaction heat source for use in heaters used in down-hole applications is provided. The heat source has a fuel composition that comprises thermite and a damping agent. The use of the thermite mix enables the heaters of the present invention to generate hotter temperatures down wells. This in turn allows the use of Bismuth/Germanium alloys, which have higher melting points, to enable the production of plugs for the abandonment of deeper wells where subterranean temperatures are higher.
    Type: Grant
    Filed: August 19, 2018
    Date of Patent: March 9, 2021
    Assignee: BiSN Tec Ltd.
    Inventor: Paul Carragher
  • Publication number: 20200347696
    Abstract: The present invention provides a cartridge (1) for a chemical heater used in down-hole operations. The cartridge (1) comprises a quantity of a chemical reaction heat source (2) wrapped in a temporary coating (3) that is capable of maintaining the shape of the cartridge (1) prior to use but which is consumed during the burn of the heater. The present invention also provides a eutectic/bismuth based alloy well plugging/sealing tool (5). The tool (5) having a tubular heater body (6) with an internal cavity (8) capable of receiving a chemical heat source and a quantity of eutectic/bismuth based alloy (7) provided in thermal communication with the heater body (6) around an outer surface of the heater body (6). The tool has a sleeve (10) provided around an outer surface of the alloy (7), which insulates and/or mechanically protects the alloy (7) down-hole. In this way the sleeve (10) enables the diameter of tool (5) to be reduced whilst maintaining its functionality.
    Type: Application
    Filed: May 24, 2017
    Publication date: November 5, 2020
    Applicant: BiSN Tec Ltd
    Inventors: Paul Carragher, Lance D Underwood
  • Publication number: 20200332620
    Abstract: The present invention provides a method of deploying a eutectic alloy based tool within an oil/gas well. The method comprising providing a eutectic alloy based downhole tool comprising a tubular body with eutectic alloy located on an outer surface thereof, said tool having an outer diameter with a clearance from the inner diameter of the well. The downhole tool is delivered to a target region within an oil/gas well where the tool is to be deployed. Once the tool is in position within the well a tubular expanding tool is run through the interior of the tubular body so as to increase the outer diameter of the sealing downhole tool and in so doing reduce the clearance between the alloy and the well. Following the expansion of the tubular body a heater is deployed within the tubular body proximal to the alloy and operated to melt the alloy. The alloy is then allowed to cool and resolidfy, whereby the tool is sealed in place within the target region of the well using the alloy.
    Type: Application
    Filed: November 16, 2018
    Publication date: October 22, 2020
    Applicant: BiSN Tec Ltd
    Inventor: Paul Carragher
  • Patent number: 10801301
    Abstract: Apparatus, in the form of a eutectic alloy plug (1) and a deployment heater (10) are provided. The plug (1) and the deployment heated (10) are provided with means (5, 13) for releasably retaining the deployment heater (10) within a cavity (4) in the plug (1). The nature of the retaining means is such that once the plug (1) is secured in a well the heater (10) can be recovered without the plug (1). An extraction heater (20), which is also receivable within the cavity (4) of the plug (1), is provided to re-melt the eutectic alloy and thus enable the extraction of the plug from a well. Various method of plugging abandoned wells are made possible by the control that the provided apparatus gives.
    Type: Grant
    Filed: June 24, 2019
    Date of Patent: October 13, 2020
    Assignee: BiSN Tec Ltd
    Inventors: Paul Carragher, Leo Richards
  • Publication number: 20200248526
    Abstract: The present invention provides a thermally deformable annular packer with pressure relief means for use in oil and gas wells. The annular packer is formed from a stack of component parts, said parts comprising one or more eutectic alloy based ring sections sandwiched between two end sections. At least one of the annular packer component parts has one or more enclosed voids that are configured to become exposed when the packer is subjected to a predetermined pressure or temperature. The exposure of the enclosed voids serves to increase the effective volume within the sealed region formed by the annular packer in the annulus between two coaxial well casing/tubing. The increase in the effective volume serves to reduce the pressure within the sealed region thus preventing a build-up of pressure that might otherwise have damaged the well casing/tubing.
    Type: Application
    Filed: April 4, 2018
    Publication date: August 6, 2020
    Applicant: BiSN Tec Ltd
    Inventors: Paul Carragher, Sylvain Bedouet
  • Publication number: 20200182008
    Abstract: A first aspect of the invention provides a gas or oil well tubing having an annular packer mounted thereon, wherein the annular packer is formed from an eutectic alloy. By prefabricating the annular packer on the tubing it can be placed in situ from the outset and thus can be active by melting at any time to form a eutectic seal quickly and easily. An annular packer with by-pass conduits is also provided to enable cement to be pumped past the annular packer when it is in situ. The annular packer is further provided with conduit clearance means to clear cement from within the conduits.
    Type: Application
    Filed: August 5, 2019
    Publication date: June 11, 2020
    Applicant: BiSN Tec Ltd
    Inventor: Paul CARRAGHER
  • Publication number: 20200173250
    Abstract: The present invention provides a downhole tool deployment assembly (1) for use in particular in oil/gas wells. The assembly comprises a heater (2) with a tubular heater body having an internal cavity configured to receive a heat source (6). The assembly also has a tubular heat conducting member (3) configured to surround the tubular heater body leaving an annular clearance, wherein the tubular heat conducting member does not extend along the entire length of the tubular heater body. In addition, a collar (4) is mounted adjacent to the region of the assembly where the tubular heat conducting member ends. The collar is configured to prevent access to the annular clearance between the tubular heat conducting member and the tubular heater body. A eutectic/bismuth based alloy (5) covers the collar and at least a portion of the tubular heater body and the tubular heat conducting member such that the alloy holds the heater and the tubular heat conducting member together until the alloy is melted.
    Type: Application
    Filed: May 24, 2018
    Publication date: June 4, 2020
    Applicant: BiSN Tec Ltd
    Inventors: Paul Carragher, Lance Underwood
  • Publication number: 20200056443
    Abstract: An oil or gas well fishing tool (60) is provided. The downhole fishing tool (60) has a receptacle (61) that is open at one end. The tool also has deployment tool engaging means (62), located on the opposite end of the receptacle (61) to the one end. The tool further has a layer of an alloy (64) provided on the interior surface of the receptacle (61). The alloy is a eutectic alloy and/or a bismuth alloy. The tool further comprises heating means (65) to heat the alloy (64) so that it melts and can flow over any object received within the receptacle (61).
    Type: Application
    Filed: June 2, 2019
    Publication date: February 20, 2020
    Applicant: BiSN Tec Ltd
    Inventor: Paul CARRAGHER
  • Publication number: 20200011150
    Abstract: Apparatus, in the form of a eutectic alloy plug (1) and a deployment heater (10) are provided. The plug (1) and the deployment heated (10) are provided with means (5, 13) for releasably retaining the deployment heater (10) within a cavity (4) in the plug (1). The nature of the retaining means is such that once the plug (1) is secured in a well the heater (10) can be recovered without the plug (1). An extraction heater (20), which is also receivable within the cavity (4) of the plug (1), is provided to re-melt the eutectic alloy and thus enable the extraction of the plug from a well. Various method of plugging abandoned wells are made possible by the control that the provided apparatus gives.
    Type: Application
    Filed: June 24, 2019
    Publication date: January 9, 2020
    Applicant: BiSN Tec Ltd.
    Inventors: Paul Carragher, Leo Richards
  • Patent number: 10370931
    Abstract: A first aspect of the invention provides a gas or oil well tubing having an annular packer mounted thereon, wherein the annular packer is formed from an eutectic alloy. By prefabricating the annular packer on the tubing it can be placed in situ from the outset and thus can be active by melting at any time to form a eutectic seal quickly and easily. An annular packer with by-pass conduits is also provided to enable cement to be pumped past the annular packer when it is in situ. The annular packer is further provided with conduit clearance means to clear cement from within the conduits.
    Type: Grant
    Filed: August 14, 2015
    Date of Patent: August 6, 2019
    Assignee: BiSN Tec Ltd.
    Inventor: Paul Carragher
  • Patent number: 10329872
    Abstract: Apparatus, in the form of a eutectic alloy plug (1) and a deployment heater (10) are provided. The plug (1) and the deployment heated (10) are provided with means (5, 13) for releasably retaining the deployment heater (10) within a cavity (4) in the plug (1). The nature of the retaining means is such that once the plug (1) is secured in a well the heater (10) can be recovered without the plug (1). An extraction heater (20), which is also receivable within the cavity (4) of the plug (1), is provided to re-melt the eutectic alloy and thus enable the extraction of the plug from a well. Various method of plugging abandoned wells are made possible by the control that the provided apparatus gives.
    Type: Grant
    Filed: August 19, 2018
    Date of Patent: June 25, 2019
    Assignee: BiSN Tec Ltd
    Inventors: Paul Carragher, Leo Richards
  • Publication number: 20190186230
    Abstract: The present invention provides a method of sealing a region of a sand screen of an Open Hole Gravel Pack without the need to perforate the sand screen and a tool for use in such. The tool being a eutectic/bismuth based alloy well plugging/sealing tool (1) having a tubular heater body (2) with an internal cavity (4) capable of receiving a chemical heat source (105). The tool is provided with a quantity of eutectic/bismuth based alloy (3) around an outer surface of the heater body (2) such that it can be heated by the chemical heat source (105). In addition the tool (1) has an insulating sleeve (7) provided around an outer surface of the alloy (3), wherein the sleeve (7) is configured to provide a focused egress for the alloy (3) as it is melted by the chemical heat source (105).
    Type: Application
    Filed: August 21, 2017
    Publication date: June 20, 2019
    Applicant: BiSN Tec Ltd
    Inventors: Paul Carragher, Lance Underwood, Sylvain Bedouet