Abstract: In one aspect, a method of making a sintered article comprises providing a composite article comprising a porous exterior printed from a powder composition via one or more additive manufacturing techniques, the porous exterior defining an interior volume and providing a loose powder component in the interior volume. The porous exterior and loose powder component are simultaneously sintered to provide the sintered article comprising a sintered interior and sintered exterior.

Abstract: In one aspect, rotary cutting tools are described herein comprising sets of coolant channels having exit aperture in the flutes of the tools for efficient coolant delivery to multiple cutting surfaces. Briefly, a rotary cutting tool comprises a shank portion, and a cutting portion extending from the shank portion along a longitudinal axis, the cutting portion comprising flutes helically extending along the longitudinal axis and internal coolant channels comprising exit apertures in the flutes. A projection of an exit aperture of a first set of internal coolant channels intersects a rake face extending below a corner edge of the rotary cutting tool, and a projection of an exit aperture of a second set of internal coolant channels intersects a rake face below a radial cutting edge of the rotary cutting tool.

Abstract: The present invention is directed towards a method for fabricating a three-dimensional metal, ceramic, and/or cermet part, the method comprising forming the three-dimensional metal, ceramic, and/or cermet part by an additive manufacturing technique; encapsulating the three-dimensional metal, ceramic, and/or cermet part in a conformable fugitive material to form an encapsulated three-dimensional metal, ceramic, and/or cermet part; and cold isostatic pressing the encapsulated three-dimensional metal, ceramic, and/or cermet part with pressurized incompressible fluid that contacts the conformable fugitive material. Also disclosed are three-dimensional metal, ceramic, and/or cermet parts fabricated according to said method.

Abstract: In one aspect, particle powder compositions are provided for article manufacture by various additive manufacturing techniques. A powder composition comprises a particle component comprising sintered cemented carbide particles having apparent density of at least 6 g/cm3.

Abstract: In one aspect, rotary cutting tools are described herein comprising sets of coolant channels having exit aperture in the flutes of the tools for efficient coolant delivery to multiple cutting surfaces. Briefly, a rotary cutting tool comprises a shank portion, and a cutting portion extending from the shank portion along a longitudinal axis, the cutting portion comprising flutes helically extending along the longitudinal axis and internal coolant channels comprising exit apertures in the flutes. A projection of an exit aperture of a first set of internal coolant channels intersects a rake face extending below a corner edge of the rotary cutting tool, and a projection of an exit aperture of a second set of internal coolant channels intersects a rake face below a radial cutting edge of the rotary cutting tool.

Abstract: Powder alloy compositions and associated additive manufacturing techniques are described herein for production of sintered articles with microstructure and/or enhanced wear and corrosion resistance. In some embodiments, an article comprises sintered cobalt-based alloy having chromium carbide precipitates dispersed therein, the chromium carbide precipitates having an average size less than 4 ?m.

Abstract: Cemented carbide powder compositions are provided for use in the production of various articles by one or more additive manufacturing techniques. In one aspect, a powder composition comprises sintered cemented carbide particles having at least a bimodal particle size distribution, wherein sintered cemented carbide particles of a first mode exhibit a D50 particle size of 25 ?m to 50 ?m, and sintered cemented carbide particles of a second mode exhibit a D50 of less than 10 ?m, and the powder composition has an apparent density of 3.5 g/cm3 to 8 g/cm3.

Abstract: In one aspect, a method of making a sintered article comprises providing a composite article comprising a porous exterior printed from a powder composition via one or more additive manufacturing techniques, the porous exterior defining an interior volume and providing a loose powder component in the interior volume. The porous exterior and loose powder component are simultaneously sintered to provide the sintered article comprising a sintered interior and sintered exterior.

Abstract: Earth boring tools are described herein employing sintered cemented carbide compositions in conjunction with thin-walled architectures. In some embodiments, an earth boring tool comprises a drill bit comprising a cutting portion and a body portion, the body portion including a sintered cemented carbide shell having wall thickness of 5 percent to 25 percent of the drill bit diameter.

Abstract: In one aspect, a method of making a sintered article comprises providing a composite article comprising a porous exterior printed from a powder composition via one or more additive manufacturing techniques, the porous exterior defining an interior volume and providing a loose powder component in the interior volume. The porous exterior and loose powder component are simultaneously sintered to provide the sintered article comprising a sintered interior and sintered exterior.

Abstract: Earth boring tools are described herein employing sintered cemented carbide compositions in conjunction with thin-walled architectures. In some embodiments, an earth boring tool comprises a drill bit comprising a cutting portion and a body portion, the body portion including a sintered cemented carbide shell having wall thickness of 5 percent to 25 percent of the drill bit diameter.

Abstract: In one aspect, particle powder compositions are provided for article manufacture by various additive manufacturing techniques. A powder composition comprises a particle component comprising sintered cemented carbide particles having apparent density of at least 6 g/cm3.

Abstract: A cutting insert-shim assembly that has a cutting insert with a bottom surface and a plurality of interior coolant passages wherein each interior coolant passage has a coolant inlet in the bottom surface of the cutting insert. The shim has a first side surface and a second side surface and contains a cavity, which communicates with the coolant conduit. The cavity defines a first opening in the first side surface and a second opening in the second side surface. When the shim is in a first condition, the first side surface contacts the bottom surface of the cutting insert and the first opening provides a first level of coolant communication to the interior coolant passages in the cutting insert. When the shim is in a second condition, the second side surface contacts the bottom surface of the cutting insert and the second opening provides a second level of coolant communication to the interior coolant passages in the cutting insert.

Abstract: A metal cutting system with a tool holder, a shim, an insert with a top depression, a top piece and a clamp. A rake face cooling channel for fluid delivery is formed between the top piece and the depression in the insert. A primary discharge slot at the end of the rake face cooling channel delivers fluid from below the cutting edge of the insert. A second cooling channel for delivery of fluid to the flank face is formed between the insert and the shim or is formed between the shim and the tool holder with a portion of the cooling channel passing through the shim.

Abstract: A metal cutting system with a tool holder, a shim, an insert with a top depression, a top piece and a clamp. A rake face cooling channel for fluid delivery is formed between the top piece and the depression in the insert. A primary discharge slot at the end of the rake face cooling channel delivers fluid from below the cutting edge of the insert. A second cooling channel for delivery of fluid to the flank face is formed between the insert and the shim or is formed between the shim and the tool holder with a portion of the cooling channel passing through the shim.

Abstract: A metal cutting system with a tool holder, a shim, an insert with a top depression, a top piece and a clamp. A rake face cooling channel for fluid delivery is formed between the top piece and the depression in the insert. A primary discharge slot at the end of the rake face cooling channel delivers fluid from below the cutting edge of the insert. A second cooling channel for delivery of fluid to the flank face is formed between the insert and the shim or is formed between the shim and the tool holder with a portion of the cooling channel passing through the shim.

Abstract: A metal cutting system with a tool holder, a shim, an insert with a top depression, a top piece and a clamp. A rake face cooling channel for fluid delivery is formed between the top piece and the depression in the insert. A primary discharge slot at the end of the rake face cooling channel delivers fluid from below the cutting edge of the insert. A second cooling channel for delivery of fluid to the flank face is formed between the insert and the shim or is formed between the shim and the tool holder with a portion of the cooling channel passing through the shim.

Abstract: A metal cutting system with a tool holder, a shim, an insert with a top depression, a top piece and a clamp. A rake face cooling channel for fluid delivery is formed between the top piece and the depression in the insert. A primary discharge slot at the end of the rake face cooling channel delivers fluid from below the cutting edge of the insert. A second cooling channel for delivery of fluid to the flank face is formed between the insert and the shim or is formed between the shim and the tool holder with a portion of the cooling channel passing through the shim.

Abstract: A metal cutting system with a tool holder, a shim, an insert with a top depression, a top piece and a clamp. A rake face cooling channel for fluid delivery is formed between the top piece and the depression in the insert. A primary discharge slot at the end of the rake face cooling channel delivers fluid from below the cutting edge of the insert. A second cooling channel for delivery of fluid to the flank face is formed between the insert and the shim or is formed between the shim and the tool holder with a portion of the cooling channel passing through the shim.

Abstract: A metal cutting system with a tool holder, a shim, an insert with a top depression, a top piece and a clamp. A rake face cooling channel for fluid delivery is formed between the top piece and the depression in the insert. A primary discharge slot at the end of the rake face cooling channel delivers fluid from below the cutting edge of the insert. A second cooling channel for delivery of fluid to the flank face is formed between the insert and the shim or is formed between the shim and the tool holder with a portion of the cooling channel passing through the shim.