Patents by Inventor Paul M. Laing

Paul M. Laing has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11725558
    Abstract: Methods and systems are provided for an exhaust system. In one example, a method includes heating an aftertreatment device during an engine off. The heating includes utilizing one or more of an injector, a heater, and a recirculation fan.
    Type: Grant
    Filed: March 12, 2021
    Date of Patent: August 15, 2023
    Assignee: Ford Global Technologies, LLC
    Inventors: Marcus Fried, Paul Lindsey Rounce, Owen Lineham, Paul M Laing
  • Patent number: 11499457
    Abstract: An exhaust aftertreatment device includes a catalyst assembly having an electrically conductive carrier matrix and first and second electrodes. The first and second electrodes have terminals attached on opposing sides of the catalyst assembly to be electrically connected to each other through the carrier matrix and configured to generate heat. A first elongate heat sink extends axially along the first electrode and is configured to absorb a portion of the heat to mitigate formation of hotspots.
    Type: Grant
    Filed: July 6, 2021
    Date of Patent: November 15, 2022
    Assignee: Ford Global Technologies, LLC
    Inventors: Xin Liu, Paul M Laing, Douglas Allen Dobson
  • Publication number: 20220290596
    Abstract: Methods and systems are provided for an exhaust system. In one example, a method includes heating an aftertreatment device during an engine off. The heating includes utilizing one or more of an injector, a heater, and a recirculation fan.
    Type: Application
    Filed: March 12, 2021
    Publication date: September 15, 2022
    Inventors: Marcus Fried, Paul Lindsey Rounce, Owen Lineham, Paul M Laing
  • Patent number: 10590827
    Abstract: Methods and systems are provided for filtering particulate matter in an exhaust passage of an engine system. In one example, a method may include during a cold start condition comprising an engine temperature being less than a threshold engine temperature, directing engine exhaust gas to an exhaust particulate filter, and during a warm engine condition, directing engine exhaust gas to bypass the exhaust particulate filter, wherein the warm engine condition comprises the engine temperature being greater than or equal to the threshold engine temperature and fuel being combusted in the engine. In this way, the exhaust particulate filter may be reliably regenerated during engine shutdown events such as DFSOs while reducing filter degradation, and lowering PM emissions.
    Type: Grant
    Filed: January 17, 2018
    Date of Patent: March 17, 2020
    Assignee: Ford Global Technologies, LLC
    Inventors: Joseph Norman Ulrey, Paul M. Laing, Michael James Uhrich
  • Patent number: 10337374
    Abstract: Methods and systems are provided for a steam reforming catalyst. In one example, a method may include flowing exhaust gas from a first cylinder bank directly to a three-way catalyst, flowing exhaust gas from a second cylinder bank directly to a steam reforming catalyst, and flowing exhaust gas from the steam reforming catalyst to the three-way catalyst.
    Type: Grant
    Filed: March 15, 2017
    Date of Patent: July 2, 2019
    Assignee: Ford Global Technologies, LLC
    Inventors: Rachel Alison Snow, Eva Thanasiu, Paul M. Laing, Giovanni Cavataio
  • Publication number: 20180266292
    Abstract: Methods and systems are provided for a steam reforming catalyst. In one example, a method may include flowing exhaust gas from a first cylinder bank directly to a three-way catalyst, flowing exhaust gas from a second cylinder bank directly to a steam reforming catalyst, and flowing exhaust gas from the steam reforming catalyst to the three-way catalyst.
    Type: Application
    Filed: March 15, 2017
    Publication date: September 20, 2018
    Inventors: Rachel Alison Snow, Eva Thanasiu, Paul M. Laing, Giovanni Cavataio
  • Publication number: 20180142600
    Abstract: Methods and systems are provided for filtering particulate matter in an exhaust passage of an engine system. In one example, a method may include during a cold start condition comprising an engine temperature being less than a threshold engine temperature, directing engine exhaust gas to an exhaust particulate filter, and during a warm engine condition, directing engine exhaust gas to bypass the exhaust particulate filter, wherein the warm engine condition comprises the engine temperature being greater than or equal to the threshold engine temperature and fuel being combusted in the engine. In this way, the exhaust particulate filter may be reliably regenerated during engine shutdown events such as DFSOs while reducing filter degradation, and lowering PM emissions.
    Type: Application
    Filed: January 17, 2018
    Publication date: May 24, 2018
    Inventors: Joseph Norman Ulrey, Paul M. Laing, Michael James Uhrich
  • Patent number: 9920679
    Abstract: Methods and systems are provided for filtering particulate matter in an exhaust passage of an engine system. In one example, a method may include during a cold start condition comprising an engine temperature being less than a threshold engine temperature, directing engine exhaust gas to an exhaust particulate filter, and during a warm engine condition, directing engine exhaust gas to bypass the exhaust particulate filter, wherein the warm engine condition comprises the engine temperature being greater than or equal to the threshold engine temperature and fuel being combusted in the engine. In this way, the exhaust particulate filter may be reliably regenerated during engine shutdown events such as DFSOs while reducing filter degradation, and lowering PM emissions.
    Type: Grant
    Filed: February 11, 2016
    Date of Patent: March 20, 2018
    Assignee: Ford Global Technologies, LLC
    Inventors: Joseph Norman Ulrey, Paul M. Laing, Michael James Uhrich
  • Patent number: 9919294
    Abstract: Phosphorus tolerant or resistant three-way catalysts (TWC) are disclosed. The TWC may include a substrate defining a plurality of channels. It may include front and rear washcoat portions overlying the substrate and having respective first and second washcoat loadings, the first washcoat loading being at most 2.0 g/in3 and less than the second washcoat loading. The front washcoat portion may include a catalyst material supported on a support material comprising a cerium oxide, such as ceria or CZO, or a pre-phosphated material, such as AlPO4, or CePO4. In one embodiment, the support material may comprise at least 85 wt. % of a cerium oxide or at least 85 wt. % of a phosphate-containing material. The front portion and the underlying substrate may comprise from 3 to 25 vol. % of the three-way catalyst or the front portion may overly up to an initial 15% of an axial length of the substrate.
    Type: Grant
    Filed: April 27, 2016
    Date of Patent: March 20, 2018
    Assignee: Ford Global Technologies, LLC
    Inventors: Paul M. Laing, Carolyn Parks Hubbard, Jeffrey Scott Hepburn, Eva Thanasiu, Giovanni Cavataio, Hungwen Jen, Mark John Jagner, Rachael Jean Harrington, Michael Daniel Shane
  • Publication number: 20170312740
    Abstract: Phosphorus tolerant or resistant three-way catalysts (TWC) are disclosed. The TWC may include a substrate defining a plurality of channels. It may include front and rear washcoat portions overlying the substrate and having respective first and second washcoat loadings, the first washcoat loading being at most 2.0 g/in3 and less than the second washcoat loading. The front washcoat portion may include a catalyst material supported on a support material comprising a cerium oxide, such as ceria or CZO, or a pre-phosphated material, such as AlPO4, or CePO4. In one embodiment, the support material may comprise at least 85 wt. % of a cerium oxide or at least 85 wt. % of a phosphate-containing material. The front portion and the underlying substrate may comprise from 3 to 25 vol. % of the three-way catalyst or the front portion may overly up to an initial 15% of an axial length of the substrate.
    Type: Application
    Filed: April 27, 2016
    Publication date: November 2, 2017
    Inventors: Paul M. LAING, Carolyn Parks HUBBARD, Jeffrey Scott HEPBURN, Eva THANASIU, Giovanni CAVATAIO, Hungwen JEN, Mark John JAGNER, Rachael Jean HARRINGTON, Michael Daniel SHANE
  • Publication number: 20170234196
    Abstract: Methods and systems are provided for filtering particulate matter in an exhaust passage of an engine system. In one example, a method may include during a cold start condition comprising an engine temperature being less than a threshold engine temperature, directing engine exhaust gas to an exhaust particulate filter, and during a warm engine condition, directing engine exhaust gas to bypass the exhaust particulate filter, wherein the warm engine condition comprises the engine temperature being greater than or equal to the threshold engine temperature and fuel being combusted in the engine. In this way, the exhaust particulate filter may be reliably regenerated during engine shutdown events such as DFSOs while reducing filter degradation, and lowering PM emissions.
    Type: Application
    Filed: February 11, 2016
    Publication date: August 17, 2017
    Inventors: Joseph Norman Ulrey, Paul M. Laing, Michael James Uhrich
  • Patent number: 9528413
    Abstract: A motor-vehicle engine system comprises a first DOC configured to receive exhaust from an engine and an SCR device coupled downstream of the first DOC in a flow direction of the exhaust. The system further comprises a second DOC coupled downstream of the SCR device. The system takes advantage of hydrocarbon sorption in the SCR catalyst that is a function of temperature to enable reduced hydrocarbon emissions via oxidation at the second DOC.
    Type: Grant
    Filed: July 30, 2010
    Date of Patent: December 27, 2016
    Assignee: Ford Global Technologies, LLC
    Inventors: Santhoji Rao Katare, Giovanni Cavataio, Douglas Allen Dobson, Gang Guo, Paul M. Laing, William Charles Ruona, Paul Joseph Tennison
  • Patent number: 9238983
    Abstract: Embodiments for heating an emission control device are provided. In one example, a method for a turbocharged engine comprises during an engine cold-start, delivering boosted air from downstream of a compressor into a wastegate duct coupled across a turbine and exothermically reacting a reductant with the boosted air upstream of an exhaust emission control device. In this way, boosted air may be used to initiate an exothermic reaction to heat the device.
    Type: Grant
    Filed: September 6, 2012
    Date of Patent: January 19, 2016
    Assignee: Ford Global Technologies, LLC
    Inventors: Xiaogang Zhang, Jianwen James Yi, Wen Dai, Paul M. Laing, John Hedges
  • Patent number: 9194311
    Abstract: Methods and systems are provided for heating a catalyst during engine cold-start conditions. One example embodiment uses positive valve overlap to drive a boosted blow-through airflow through the cylinders of an engine. Fuel is injected with the blow-through airflow during the valve overlap, and also injected into engine cylinders outside the valve overlap. The catalyst is heated by the resulting exothermic reaction of the blow-through airflow with the combustion products and the injected fuel in the exhaust manifold.
    Type: Grant
    Filed: September 11, 2012
    Date of Patent: November 24, 2015
    Assignee: Ford Global Technologies, LLC
    Inventors: Michael Daniel Shane, James David Pakko, Paul M. Laing
  • Patent number: 9151200
    Abstract: A vehicle system operation method is provided. The method comprises, during a first operating condition, increasing back pressure in a first exhaust conduit positioned upstream of a turbine and downstream of a first emission control device and during a second operating condition, reducing back pressure in the first exhaust conduit and flowing boosted air from downstream of a compressor into a second exhaust conduit positioned upstream of a second emission control device and downstream of the turbine.
    Type: Grant
    Filed: April 22, 2013
    Date of Patent: October 6, 2015
    Assignee: Ford Global Technologies, LLC
    Inventors: Xiaogang Zhang, Jianwen James Yi, Wen Dai, Paul M. Laing, John Hedges, Julia Helen Buckland, Harold Huimin Sun
  • Publication number: 20140060009
    Abstract: A vehicle system operation method is provided. The method comprises, during a first operating condition, increasing back pressure in a first exhaust conduit positioned upstream of a turbine and downstream of a first emission control device and during a second operating condition, reducing back pressure in the first exhaust conduit and flowing boosted air from downstream of a compressor into a second exhaust conduit positioned upstream of a second emission control device and downstream of the turbine.
    Type: Application
    Filed: April 22, 2013
    Publication date: March 6, 2014
    Applicant: Ford Global Technologies, LLC
    Inventors: Xiaogang Zhang, Jianwen James Yi, Wen Dai, Paul M. Laing, John Hedges, Julia Helen Buckland, Harold Huimin Sun
  • Publication number: 20140060040
    Abstract: Embodiments for heating an emission control device are provided. In one example, a method for a turbocharged engine comprises during an engine cold-start, delivering boosted air from downstream of a compressor into a wastegate duct coupled across a turbine and exothermically reacting a reductant with the boosted air upstream of an exhaust emission control device. In this way, boosted air may be used to initiate an exothermic reaction to heat the device.
    Type: Application
    Filed: September 6, 2012
    Publication date: March 6, 2014
    Applicant: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Xiaogang Zhang, Jianwen James Yi, Wen Dai, Paul M. Laing, John Hedges
  • Publication number: 20130006500
    Abstract: Methods and systems are provided for heating a catalyst during engine cold-start conditions. One example embodiment uses positive valve overlap to drive a boosted blow-through airflow through the cylinders of an engine. Fuel is injected with the blow-through airflow during the valve overlap, and also injected into engine cylinders outside the valve overlap. The catalyst is heated by the resulting exothermic reaction of the blow-through airflow with the combustion products and the injected fuel in the exhaust manifold.
    Type: Application
    Filed: September 11, 2012
    Publication date: January 3, 2013
    Applicant: Ford Global Technologies, LLC
    Inventors: Michael Daniel Shane, James David Pakko, Paul M. Laing
  • Patent number: 8272362
    Abstract: Methods and systems are provided for heating a catalyst during engine cold-start conditions. One example embodiment uses positive valve overlap to drive a boosted blow-through airflow through the cylinders of an engine. Fuel is injected with the blow-through airflow during the valve overlap, and also injected into engine cylinders outside the valve overlap. The catalyst is heated by the resulting exothermic reaction of the blow-through airflow with the combustion products and the injected fuel in the exhaust manifold.
    Type: Grant
    Filed: March 29, 2011
    Date of Patent: September 25, 2012
    Assignee: Ford Global Technologies, LLC
    Inventors: Michael Daniel Shane, James David Pakko, Paul M. Laing
  • Patent number: 8191354
    Abstract: Systems and methods for reducing NOx emissions using a branched exhaust system with a first and second turbine including an emission-control device containing a zeolite, are described. In one example approach, a method comprises: during a first duration when exhaust temperature is below a first temperature threshold, directing exhaust gas through the second turbine and the emission-control device, and adjusting the second turbine to control intake boost; and during a second duration following the first, directing exhaust gas through the first turbine, and adjusting the first turbine to control intake boost. In this way, the first and second turbines may provide a greater degree of boost control in order to reduce boost fluctuations while enabling storing cold start NOx emissions for later reduction.
    Type: Grant
    Filed: October 20, 2009
    Date of Patent: June 5, 2012
    Assignee: Ford Global Technologies, LLC
    Inventors: Giovanni Cavataio, Jeong Yeol Kim, Michael Goebelbecker, Paul M Laing, Christine Kay Lambert