Abstract: A polyurethane/geotextile composite having greater strength and dimensional stability than composites made with filled polyurethanes is produced by impregnating a geotextile with an unfilled polyurethane composition and allowing the polyurethane composition to cure. The polyurethane composition employed is reaction product of a liquid polyisocyanate having an isocyanate content of at least 10% by weight, a high molecular weight polyether polyol, and an organometallic catalyst. A low molecular weight diol or triol may optionally be included in the polyurethane-forming reaction mixture. These polyurethane/geotextile composites are particularly suitable for lining ditches and canals.

Abstract: Two-ply polyurethane geotextile composites suitable for lining ditches and canals in which a rigid, dimensionally stable geotextile is bonded to a soft, pliable geotextile with a solidifiable, liquid polyurethane composition which is a reaction product of a mixture of a liquid polyisocyanate having an NCO content of at least 10% by weight, an isocyanate-reactive component which includes at least one high molecular weight polyether polyol and a urethane catalyst are made, preferably at the site where the composite will be used.

Abstract: This invention relates to novel liquid, polyurethane plasticizers which contain less than 13% by weight, preferably less than 6% by weight of allophanate groups, carbodiimide groups, and/or uretonimine groups, and to a process for the preparation of these liquid polyurethane plasticizers.

Abstract: This invention relates to a process for the preparation of one-shot polyurethane cast elastomers containing liquid, diurethane non-migrating plasticizers. This process comprises reacting via the one-shot process an organic diisocyanate, an isocyanate-reactive component, and at least one crosslinking agent in the presence of a liquid, diurethane plasticizer.

Abstract: This invention relates to liquid, hydrophobic, non-migrating, non-functional polyurethane plasticizers. These plasticizers comprise the reaction product of an isocyanate-terminated prepolymer and a monofunctional alcohol having a molecular weight of about 32 to about 1,000. The isocyanate-terminated prepolymers comprise the reaction product of a diisocyanate and at least one hydrophobic polyol. The present invention also relates to a process for the production of the liquid, hydrophobic, non-migrating, non-functional polyurethane plasticizers. This invention also relates to a process for the production of a polyurethane product comprising reacting at least one polyisocyanate component with at least one isocyanate-reactive component, in the presence of these liquid, hydrophobic, non-migrating, non-functional polyurethane plasticizers, and to the resultant polyurethane products of this process.

Abstract: The present invention relates to polyurethane encapsulated fertilizer particles which exhibit slow-release properties and to a process for their production. The process comprises applying an isocyanate-reactive component to fertilizer particles, to form fertilizer particles coated with an isocyanate-reactive component, applying a polyisocyanate component onto the coated fertilizer particles to form polyurethane encapsulated fertilizer particles, and, optionally, repeating these steps as many times as necessary to form the polyurethane encapsulated fertilizer particles that contain about 2 to 20% by weight of polyurethane, based on the total weight of the encapsulated fertilizer particles. Suitable isocyanate-reactive components include polyesterether polyols that comprise either a blend of or the reaction product of (i) castor oil having an OH number of about 160 to about 170, a viscosity of about 500 to about 900 mPa.s at 25° C., and a water content of less than 0.

Abstract: This invention relates to polyurethane encapsulated fertilizer particles which exhibit slow-release properties and to a process for their production. The process comprises (1) applying an isocyanate-reactive component or a polyisocyanate component to fertilizer particles, to form coated fertilizer particles, followed by (2) applying a polyisocyanate component or an isocyanate-reactive component onto the coated fertilizer particles to form polyurethane encapsulated fertilizer particles, and, optionally, repeating these steps as many times as necessary to form the polyurethane encapsulated fertilizer particles that contain about 2 to 20% by weight of polyurethane, based on the total weight of the encapsulated fertilizer particles. Alternatively, the isocyanate-reactive component and the polyisocyanate component can be premixed prior to being applied to the fertilizer particles to form polyurethane encapsulated fertilizer particles. Suitable isocyanate-reactive components comprise oleo polyols.

Abstract: This invention relates to high molecular weight liquid, non-migrating, non-functional polyether polyurethane plasticizers. These plasticizers comprise the reaction product of an isocyanate-terminated polyether prepolymer having an NCO group content of less than 13% and a monofunctional alcohol having a molecular weight of about 32 to about 1,000 and an OH number of about 56 to about 1750. The isocyanate-terminated polyether prepolymers comprise the reaction product of a diisocyanate and at least one polyether polyol. The present invention also relates to a process for the production of the liquid, non-migrating, non-functional polyether polyurethane plasticizers.

Abstract: The present invention relates to a process for producing lignocellulose composite materials by combining lignocellulose particles with a binder composition, followed by molding or compressing the combined lignocellulose particles and binder composition. Suitable binder compositions comprise a polymethylene poly(phenylisocyanate) component and a liquid hydrophobic diluent that is characterized by a flash point of at least 250° F.

Abstract: The present invention relates to a process for the production of one-shot polyurethane elastomers having low compression sets. This process comprises reacting a polymethylene poly(phenylisocyanate) having an average functionality of 2.2 to 2.8, and a polyol component that has an average functionality of 2.0 or less. The polyol component comprises at least one relatively high molecular weight isocyanate-reactive component, and at least one relatively low molecular weight isocyanate-reactive component, with the functionalities and quantities of each component being such that the above average functionality of 2.0 or less for the polyol component is satisfied. Polyurethane elastomers produced by the process of this invention are characterized by compression sets of less than 10%.

Abstract: This invention relates to a process for the production of polyurethane elastomers having low compression sets. The process comprises reacting A) an isocyanate component comprising methylene bis(phenyl isocyanate) containing the 2,4′-isomer of methylene bis(phenyl isocyanate), with B) an isocyanate-reactive component, optionally, in the presence of C) one or more additives. The reaction components are processed via the one-shot process at an isocyanate index of 90 to 130.

Abstract: This invention relates to liquid polyisocyanate compositions having improved freeze stability. These liquid polyisocyanate compositions have an NCO group content of 15 to 30%, and comprise a blend of (A) an MDI adduct having an NCO group content of 15 to 30%, and (B) an allophanate-modified MDI having an NCO group content of 12 to 32.5%.

Abstract: This invention relates to novel liquid, ultra-high molecular weight polyurethane plasticizers which contain less than 5% of urethane groups, and to a process for the preparation of these polyurethane plasticizers. These comprise the reaction product of an organic isocyanate component selected from the group consisting of monoisocyanates, diisocyanates, polyisocyanates and mixtures thereof; with an isocyanate-reactive compound having a molecular weight of more than about 4,000, an OH number of 7 to 56 and a functionality of about 1 to about 4. This invention also relates to a process for the production of a polyurethane comprising reacting a polyisocyanate with an isocyanate-reactive compound in the presence of the liquid, ultra-high molecular weight polyurethane plasticizers described herein, and to the resultant polyurethanes containing these plasticizers.

Abstract: The present invention relates to a method of making a coated substrate that requires a polyurethane/urea contact adhesive, and the coated substrates produced by this method. This invention requires a) a polyisocyanate with a functionality of less than about 4, b) optionally, a polyol blend consisting of about 95 to 100% polyether polyols with molecular weights from about 1800 to 12000 and average functionality from about 1.5 to about 4 and up to about 5% of chain extenders with molecular weights from about 60 to 400 and average functionality from about 1.5 to about 3, and c) polyethers having at least two isocyanate reactive groups and a molecular weight of from about 1800 to about 12000 and average functionality from about 1.5 to about 4 in which at least 50% of the isocyanate reactive groups are primary and/or secondary amino groups.

Abstract: This invention relates to processes for the production of symmetrical polyurea-urethane coated granular fertilizer products, and to the symmetrical polyurea-urethane coated granular fertilizer products produced by these processes. These processes comprise coating fertilizer granules with compounds which react to form urethane coatings which contain terminal isocyanate groups, followed by polymerization of these urethanes to form symmetrical polyurea-urethanes. Suitable compounds comprise a) an organic polyisocyanate component, and b) an alkanolamine component containing at least one tertiary amine group and at least one hydroxyl group. These compounds are present in sufficient quantities that the molar ratio of isocyanate groups to isocyanate-reactive groups is from about 1.6:1.0 up to about 10.0:1.0 in each encapsulating layer.

Abstract: This invention relates to an isocyanate composition comprising a) at least one isocyanate and b) from 1 to 50% by weight, based on the total weight of component a), of sulfur. These isocyanate compositions are suitable for the preparation of polyurethane/polyurea encapsulated fertilizers. Accordingly, the present invention also relates to an improved process for the production of a polyurea/polyurethane encapsulated fertilizer comprising applying at least one isocyanate-reactive component to the fertilizer particles and applying the isocyanate compositions of the present invention to the fertilizer particles, to form these polyurea/polyurethane encapsulated fertilizers.

Abstract: Storage-stable, one-component polyurethane compositions which cure at elevated temperature are made up of (a) an isocyanate which has been blocked with a phenol or an oxime, (b) at least one compound selected from polyketimines, polyenamines and oxazolidines, and (c) a compound which generates water at elevated temperature. Components (a), (b) and (c) are used in amounts such that the equivalent ratio of a:b:c is from about 1.0:0.1:0.5 to about 1:2:2.

Abstract: The present invention relates to highly elastic polyurethane contact adhesives, a process to coat substrates with these contact adhesives, and the coated substrates produced by this process. This invention requires a) a polyisocyanate with a functionality of less than about 4 and b) a polyol blend comprising 1) about 90 to 100% polyethers with molecular weights from about 1,800 to 12,000 and average functionality from about 1.5 to about 4, and 2) up to about 10% of chain extenders with molecular weights from about 60 to 400 and average functionality from about 1.5 to about 3. The functionalities and amounts of components a) and b) are such that the molecular weight between crosslinks is from about 7,000 to about 16,000 and the equivalent ratio of isocyanate groups to isocyanate-reactive groups is from about 80:100 to about 120:100 and the urethane group content is from about 1 to about 8%. It is preferred that at least one of components a) and b) have a functionality of greater than about 2.2.

Abstract: Isocyanate prepolymers which are useful as binders are made from a polyisocyanate mixture and a hydroxyl compound having at least about 1 hydroxyl group. The polyisocyanate mixture is made up of from about 50 to about 60% by weight of polyphenyl polymethylene polyisocyanate and from about 40 to about 50% by weight of an isomeric mixture of diphenylmethane diisocyanate (MDI). The isomeric mixture of MDI is made up of from about 4 to about 30% by weight of the 2,4'-isomer and from about 70 to about 96% by weight of the 4,4'-isomer. The binders of the present invention are advantageous in that they may be used in high moisture, low temperature conditions without a catalyst. Reduced MDI emissions are also achieved when the binders of the present invention are used to make composite materials.

Abstract: This invention relates to processes for the production of unsymmetrical polyurea-urethane coated granular fertilizer products, and to the unsymmetrical polyurea-urethane coated granular fertilizer products produced by these processes. These processes comprise coating fertilizer granules with compounds which react to form unsymmetrical polyurea-urethane coatings, then the compounds are polymerized. Suitable compounds comprise a) an organic polyisocyanate component, and b) an alkanolamine component containing at least one primary or secondary amine group and at least one hydroxyl group. These compounds are present in sufficient quantities that the NCO to active hydrogen group is from about 0.5:1.0 up to about 1.5:1.0. It is necessary that sufficient amounts of these compounds are applied to the fertilizer granules such that the unsymmetrical polyurea-urethane coated granular fertilizer particles contain from about 0.