Abstract: The present invention relates to a motor vehicle rotary electric machine (100) drive assembly, the drive assembly comprising a rotor shaft (2) extending along a longitudinal axis (X) and a connecting piece (4) providing connection between the shaft and the torque transmission system comprising a bore (41) for the passage of the rotor shaft, the drive assembly being characterized in that the bore comprises a first wall (41a) extending axially and a cylindrical second wall (41b) extending axially in alignment with the first wall, and in that the rotor shaft comprises: —a first surface (21) extending axially and cooperating with the first wall of the bore to centre the connecting piece around the rotor shaft; and—a second cylindrical surface (22) extending axially and provided with knurling, with a diameter (A) greater than the diameter (A?) of the second wall of the bore, the connecting piece being force-fitted onto the rotor shaft by means of the knurling.

Abstract: A stator of a rotary electrical machine has a stator body formed by a stack of metal sheets. The stator body is delimited by inner and outer radial surfaces. Notches in the stator body extend axially. Each notch has a notch base and a notch opening, and the notch opening is on the side of the inner radial surface. A stator winding is supported by the stator body, and the winding has a plurality of winding parts. Each part is accommodated in one of the notches. Each of the notches at the notch opening has a closure element. Each winding par in a notch is retained between the notch base and the closure element. The closure elements are formed by offsetting at least one of the metal sheets of an adjacent notch in the direction of the notch.

Abstract: A rotary electric machine stator (2) includes a stator body (20) and a stator winding (22) supported by the stator body (20), in which the stator body extends around an axis (X) while being delimited by an internal radial surface (3) and an external radial surface (4), said stator bodies having a plurality of teeth (6) formed respectively between two slots (5) arranged in said stator body from the internal radial surface and extending axially to receive at least one stator winding element (22). The stator has at least one deformed tooth (6) which comprises, at its loose end (7) helping to define the internal radial surface, at least one protrusion (10) extending across an adjacent slot, said protrusion (10) being obtained by material deformation of said deformed tooth (6).

Abstract: The present invention relates to a motor vehicle rotary electric machine (100) drive assembly, the drive assembly comprising a rotor shaft (2) extending along a longitudinal axis (X) and a connecting piece (4) providing connection between the shaft and the torque transmission system comprising a bore (41) for the passage of the rotor shaft, the drive assembly being characterized in that the bore comprises a first wall (41a) extending axially and a cylindrical second wall (41b) extending axially in alignment with the first wall, and in that the rotor shaft comprises:—a first surface (21) extending axially and cooperating with the first wall of the bore to centre the connecting piece around the rotor shaft; and—a second cylindrical surface (22) extending axially and provided with knurling, with a diameter (A) greater than the diameter (A?) of the second wall of the bore, the connecting piece being force-fitted onto the rotor shaft by means of the knurling.

Abstract: A rotor (2), especially for an electrical rotating machine, for example for an alternator, comprising an electric winding (100) formed by at least one electric wire (101), the wire comprising: at least one first portion (104) wound as at least one turn of the winding; a transverse section with at least one flat (115) along the first portion; at least one second portion (105) allowing the connection of the winding to an electric circuit; and an essentially circular transverse section along the second portion.

Abstract: A stator of a rotary electrical machine has a stator body formed by a stack of metal sheets. The stator body is delimited by inner and outer radial surfaces. Notches in the stator body extend axially. Each notch has a notch base and a notch opening, and the notch opening is on the side of the inner radial surface. A stator winding is supported by the stator body, and the winding has a plurality of winding parts. Each part is accommodated in one of the notches. Each of the notches at the notch opening has a closure element. Each winding par in a notch is retained between the notch base and the closure element. The closure elements are formed by offsetting at least one of the metal sheets of an adjacent notch in the direction of the notch.

Abstract: A rotary electrical machine comprising a front magnet wheel, a rear magnet wheel, and a shaft comprising four sections with respective diameters (D1, D2, D3, D4), distributed axially, wherein: the first section comprises knurling which is configured such as to ensure radial retention between the shaft and the front magnet wheel; the second section is configured to permit the indexing and centring of the front and rear magnet wheels; the third section comprises knurling which is configured to ensure radial retention between the shaft and the rear magnet wheel; and the fourth section comprises a collar which is configured to ensure the axial retention between the shaft and at least one magnet wheel, and in that the diameters (D1, D2, D3, D4) of the shaft comply with the following equation: D1<D2<D3<D4.

Abstract: An insulating device (10) of a rotor winding, which includes a device for positioning the insulator relative to a pole wheel including teeth and spaces between the teeth, which comprises at least two feet (102) on a surface (101) of the insulator that engages with a surface of the pole wheel, the feet each having at least two separate contacts among the following contacts: contact on a side surface of one tooth; contact on a side surface of an adjacent tooth; contact on an interstitial surface between one tooth and the adjacent tooth.

Abstract: The pole wheel according to the invention is intended for the rotor of a Lundell rotating electric machine. The pole wheel is obtained entirely by forging and comprises a central core provided with a central bore in a central axis of the pole wheel intended to receive a shaft of the rotor, a plurality of pole teeth (10g, 11g) distributed in a regular manner at the circumference of the pole wheel and extending substantially parallel to the central axis of the pole wheel, and an annular part forming a plate and extending between the central core and parts forming bases of the pole teeth. According to the invention, the pole wheel comprises a plurality of reservoirs (105) provided in the parts forming bases of the pole teeth.

Abstract: Rotor an alternator or alternator-starter type comprises two pole wheels including a series of axial claws having a generally trapezoidal shape that extend axially from the edge of the outer radial end of one pole wheel towards the other pole wheel. The rotor comprises an interpolar magnetic assembly in the interpolar space between a first claw of a first pole wheel and a second claw of a second pole wheel. The magnetic assembly comprises two first faces defined by first and second free ends. A side face is also provided, such that the adjacent side face faces same, the side face comprising third and fourth opposing ends between which the magnet is in contact. The side faces of the first and second claws define a reduction in cross-section from one of the free ends of the magnetic assembly extending towards a claw head end along a side facet.

Abstract: A rotary electric machine stator (2) includes a stator body (20) and a stator winding (22) supported by the stator body (20), in which the stator body extends around an axis (X) while being delimited by an internal radial surface (3) and an external radial surface (4), said stator bodies having a plurality of teeth (6) formed respectively between two slots (5) arranged in said stator body from the internal radial surface and extending axially to receive at least one stator winding element (22). The stator has at least one deformed tooth (6) which comprises, at its loose end (7) helping to define the internal radial surface, at least one protrusion (10) extending across an adjacent slot, said protrusion (10) being obtained by material deformation of said deformed tooth (6).

Abstract: An insulating device (10) of a rotor winding, which includes a device for positioning the insulator relative to a pole wheel including teeth and spaces between the teeth, which comprises at least two feet (102) on a surface (101) of the insulator that engages with a surface of the pole wheel, the feet each having at least two separate contacts among the following contacts: contact on a side surface of one tooth; contact on a side surface of an adjacent tooth; contact on an interstitial surface between one tooth and the adjacent tooth.

Abstract: A stator of a rotary electrical machine has a stator body formed by a stack of metal sheets. The stator body is delimited by inner and outer radial surfaces. Notches in the stator body extend axially. Each notch has a notch base and a notch opening, and the notch opening is on the side of the inner radial surface. A stator winding is supported by the stator body, and the winding has a plurality of winding parts. Each part is accommodated in one of the notches. Each of the notches at the notch opening has a closure element. Each winding par in a notch is retained between the notch base and the closure element. The closure elements are formed by offsetting at least one of the metal sheets of an adjacent notch in the direction of the notch.

Abstract: The pole wheel according to the invention is intended for the rotor of a Lundell rotating electric machine. The pole wheel is obtained entirely by forging and comprises a central core provided with a central bore in a central axis of the pole wheel intended to receive a shaft of the rotor, a plurality of pole teeth (10g, 11g) distributed in a regular manner at the circumference of the pole wheel and extending substantially parallel to the central axis of the pole wheel, and an annular part forming a plate and extending between the central core and parts forming bases of the pole teeth. According to the invention, the pole wheel comprises a plurality of reservoirs (105) provided in the parts forming bases of the pole teeth.

Abstract: A rotary electrical machine comprising a front magnet wheel, a rear magnet wheel, and a shaft comprising four sections with respective diameters (D1, D2, D3, D4), distributed axially, wherein: the first section comprises knurling which is configured such as to ensure radial retention between the shaft and the front magnet wheel; the second section is configured to permit the indexing and centring of the front and rear magnet wheels; the third section comprises knurling which is configured to ensure radial retention between the shaft and the rear magnet wheel; and the fourth section comprises a collar which is configured to ensure the axial retention between the shaft and at least one magnet wheel, ?and in that the diameters (D1, D2, D3, D4) of the shaft comply with the following equation: D1<D2<D3<D4.

Abstract: A rotor (2), especially for an electrical rotating machine, for example for an alternator, comprising an electric winding (100) formed by at least one electric wire (101), the wire comprising: at least one first portion (104) wound as at least one turn of the winding; a transverse section with at least one flat (115) along the first portion; at least one second portion (105) allowing the connection of the winding to an electric circuit; and an essentially circular transverse section along the second portion.

Abstract: Rotor an alternator or alternator-starter type comprises two pole wheels including a series of axial claws having a generally trapezoidal shape that extend axially from the edge of the outer radial end of one pole wheel towards the other pole wheel. The rotor comprises an interpolar magnetic assembly in the interpolar space between a first claw of a first pole wheel and a second claw of a second pole wheel. The magnetic assembly comprises two first faces defined by first and second free ends. A side face is also provided, such that the adjacent side face faces same, the side face comprising third and fourth opposing ends between which the magnet is in contact. The side faces of the first and second claws define a reduction in cross-section from one of the free ends of the magnetic assembly extending towards a claw head end along a side facet.

Abstract: A method for producing a rotor assembly for a rotating electrical machine, especially an alternator, the rotor assembly including two rotors defining between themselves at least one inter-rotor space suitable for accommodating at least one magnet structure, which includes at least one index mark. The magnet structure is positioned against at least two of the rotors, using the index mark to identify a direction of orientation of the magnetization of the magnet structure.

Abstract: An electrical rotating machine rotor, in particular for a motor vehicle, comprising a central shaft, an annular core coaxial with the shaft and two polar wheels which are axially arranged on either side of the core, of the type wherein the shaft includes at least one drive section which is axially force-fitted into a fixing bore of at least one component of the rotor so as to secure in rotation at least one of the two polar wheels of the rotor to the shaft, an intermediate sleeve being radially interposed between each polar wheel and the central shaft, and on which sleeve is mounted said polar wheel. The invention also concerns a method for making such a rotor.

Abstract: A method for producing a claw-pole rotor, including: a step of mounting polar wheels on the shaft in such a way that each tooth of a polar wheel is located in the existing space between two consecutive teeth of the other polar wheel; a step of machining the lateral faces facing two adjacent teeth, whereby an axial groove is machined in each lateral face; and a step of mounting a magnetic element between two adjacent teeth such that the magnetic element is received in the axial grooves. The method is characterized in that the step of machining lateral faces is carried out before the step of mounting polar wheels on the shaft. The invention also relates to a rotor obtained by such a method.