Patents by Inventor RACHID ESSEHLI

RACHID ESSEHLI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11916206
    Abstract: A method of recycling lithium-ion batteries is disclosed. The method includes isolating a composite electrode that comprises an electrode material adhered to a current collector with a polyvinylidene difluoride (PVDF) binder from a spent lithium-ion battery. The method also includes contacting the composite electrode in a polyol fluid capable of releasing the PVDF binder from the current collector without substantially altering either component. The composite electrode may be a cathode or an anode. The method also includes rapidly delaminating the electrode material from the current collector to give a free electrode material and a free current collector, and recovering each of the free electrode material and the free current collector from the mixture. The free electrode material may be reused to prepare another composite electrode, as well as a lithium-ion battery comprising the same, which are also disclosed.
    Type: Grant
    Filed: February 16, 2021
    Date of Patent: February 27, 2024
    Assignee: UT-BATTELLE, LLC
    Inventors: Ilias Belharouak, Yaocai Bai, Jianlin Li, Rachid Essehli
  • Publication number: 20230361266
    Abstract: A method of improving interfacial contact at an electrode-to-solid-electrolyte interface in a solid-state battery cell is provided. The method includes providing a solid-state battery cell including a solid-state electrolyte and electrodes defining an anode and a cathode. Each of the anode and cathode are adjacent to the solid-state electrolyte at an interface. The method further includes electrochemically increasing interfacial contact between at least one of the electrodes and the solid-state electrolyte by applying a voltage pulse to the cell at a high current density for a short duration, wherein electrode material diffuses into pores formed in the solid electrolyte interface, thereby healing the pores and eliminating an interfacial space charge effect.
    Type: Application
    Filed: May 2, 2023
    Publication date: November 9, 2023
    Inventors: Anand Vasudevbhai Parejiya, Ruhul Amin, Marm Dixit, Rachid Essehli, Ilias Belharouak
  • Patent number: 11721850
    Abstract: An improved method of recycling lithium-ion battery anode scraps is provided. The method involves isolating an anode scrap including a graphite anode film adhered to a current collector foil with a polyvinylidene fluoride binder. The anode scrap is combined with deionized water to form a first mixture. The graphite anode film is delaminated from the current collector foil to form a second mixture comprising a free collector foil and a free graphite anode film. The free graphite anode film is filtered and dried from the second mixture to recover the free graphite anode film. The free graphite anode film is combined with a solvent comprising N-methyl-2-pyrrolidone (NMP) to form an anode formation slurry. The slurry is coated onto a copper current collector to produce a new anode.
    Type: Grant
    Filed: July 28, 2021
    Date of Patent: August 8, 2023
    Assignee: UT-BATTELLE, LLC
    Inventors: Yaocai Bai, Ilias Belharouak, Rachid Essehli
  • Patent number: 11664542
    Abstract: A method for recycling lithium-ion battery materials is provided. The method includes isolating a composite electrode comprising an electrode material adhered to a current collector with a polyvinylidene difluoride (PVDF) binder. The composite electrode is combined with triethyl phosphate (TEP) as a solvent to form a mixture. The electrode material is delaminated from the current collector in the mixture to give a free electrode material and a free current collector. Each of the free electrode material and the free current collector is recovered from the mixture. The free electrode material may be reused to prepare another composite electrode, as well as a lithium-ion battery comprising the same, which are also disclosed.
    Type: Grant
    Filed: December 15, 2021
    Date of Patent: May 30, 2023
    Assignee: UT-BATTELLE, LLC
    Inventors: Ilias Belharouak, Yaocai Bai, Rachid Essehli
  • Publication number: 20230033430
    Abstract: An improved method of recycling lithium-ion battery anode scraps is provided. The method involves isolating an anode scrap including a graphite anode film adhered to a current collector foil with a polyvinylidene fluoride binder. The anode scrap is combined with deionized water to form a first mixture. The graphite anode film is delaminated from the current collector foil to form a second mixture comprising a free collector foil and a free graphite anode film. The free graphite anode film is filtered and dried from the second mixture to recover the free graphite anode film. The free graphite anode film is combined with a solvent comprising N-methyl-2-pyrrolidone (NMP) to form an anode formation slurry. The slurry is coated onto a copper current collector to produce a new anode.
    Type: Application
    Filed: July 28, 2021
    Publication date: February 2, 2023
    Inventors: Yaocai Bai, Ilias Belharouak, Rachid Essehli
  • Publication number: 20220328800
    Abstract: A method for the regeneration of cathode material from spent lithium-ion batteries is provided. The method includes dissolving a lithium precursor in a polyhydric alcohol to form a solution. Degraded cathode material containing lithium metal oxides are dispersed into the solution under mechanical stirring, forming a mixture. The mixture is heat treated within a reactor vessel or microwave oven. During this heat treatment, lithium is intercalated into the degraded cathode material. The relithiated electrode material is collected by filtration, washing with solvents, and drying. The relithiated electrode material is then ground with a lithium precursor and thermally treated at a relatively low temperature for a predetermined time period to obtain regenerated cathode material.
    Type: Application
    Filed: June 30, 2021
    Publication date: October 13, 2022
    Inventors: Ilias Belharouak, Yaocai Bai, Rachid Essehli, Jianlin Li
  • Publication number: 20220200074
    Abstract: A method for recycling lithium-ion battery materials is provided. The method includes isolating a composite electrode comprising an electrode material adhered to a current collector with a polyvinylidene difluoride (PVDF) binder. The composite electrode is combined with triethyl phosphate (TEP) as a solvent to form a mixture. The electrode material is delaminated from the current collector in the mixture to give a free electrode material and a free current collector. Each of the free electrode material and the free current collector is recovered from the mixture. The free electrode material may be reused to prepare another composite electrode, as well as a lithium-ion battery comprising the same, which are also disclosed.
    Type: Application
    Filed: December 15, 2021
    Publication date: June 23, 2022
    Inventors: Ilias Belharouak, Yaocai Bai, Rachid Essehli
  • Publication number: 20220200073
    Abstract: A method for recycling lithium-ion battery materials is provided. The method includes isolating a composite electrode that includes an electrode material adhered to a current collector. The isolated composite electrode is combined with a citrate-based solvent to form a mixture. The electrode material is delaminated from the current collector in the mixture to give a free electrode material and a free current collector. Each of the free electrode material and the free current collector is recovered from the mixture. The free electrode material may be reused to prepare another composite electrode, as well as a lithium-ion battery comprising the same, which are also disclosed.
    Type: Application
    Filed: December 15, 2021
    Publication date: June 23, 2022
    Inventors: Ilias Belharouak, Yaocai Bai, Rachid Essehli
  • Publication number: 20210395088
    Abstract: A positive electrode for a sodium ion battery is provided. The positive electrode includes a sodium metal vanadium fluorophosphate having a formula according to Formula I: Na3V2-xMxOy(PO4)2F3-y??I; wherein 0<x?1, 0?y?1, and M is one or more additional metals.
    Type: Application
    Filed: June 15, 2021
    Publication date: December 23, 2021
    Inventors: Ilias Belharouak, Ruhul Amin, Rachid Essehli
  • Publication number: 20210367267
    Abstract: A super ion conductor composition is disclosed. The super ion conductor composition has the general formula: A1+xMx/2Zr2?x/2(PO4)3, where each A is independently Na or Li, M is Mn or Mg, and subscript x is from 0.5 to 3. A solid electrolyte comprising the super ion conductor composition, and a method of preparing the solid electrolyte, are also disclosed. The method comprises combining a zirconium compound, a manganese or magnesium compound, a sodium compound, and a phosphate compound to give a mixture; and calcining the mixture to give the super ion conductor composition, thereby preparing the solid electrolyte. Functional materials and devices comprising the super ion conductor composition are also disclosed, including a catholyte composition, an ion conducting solid electrolyte membrane, as well as all-solid-state batteries.
    Type: Application
    Filed: May 20, 2021
    Publication date: November 25, 2021
    Inventors: Ruhul Amin, Rachid Essehli, Ilias Belharouak
  • Publication number: 20210206792
    Abstract: The complex transition metal phosphonates include one or more of compounds with the chemical formula: (1) AxMy(R(PO3)2)z; (2) AxMy(RPO3)z; (3) AxMy(R(PO3)2; nHO; (4) AxMy(RPO3); nH2O; and (5) AxMy(R(PO3)2)z(X)t, where A is an alkali metal or an alkaline earth metal, M is a divalent or trivalent transition metal, R is an organic group, and X is OH, F or CI. For example, A is Li, Na, K, Cs, Rb, Mg, Ca and/or combinations thereof. M is Ni, Co, Mn, Fe, Cr, V, Ti, Cu and/or combinations thereof. R is a C1-C5 alkyl group; e.g., CH2, C2H4, or C3H6, The complex transition metal phosphonates can be used as cathode or anode materials for rechargeable batteries.
    Type: Application
    Filed: November 20, 2016
    Publication date: July 8, 2021
    Applicant: Qatar Foundation for Education, Science and Community Development
    Inventors: Rachid ESSEHLI, Ilias BELHAROUAK, Hamdi BEN YAHIA, Ali ABOUIMRANE
  • Publication number: 20200006773
    Abstract: The orthophosphate electrodes for rechargeable batteries include an anode and a cathode, each formed from an orthophosphate material, for use in a conventional electrolytic cell-type rechargeable battery. The orthophosphate anode is an anode formed from an orthophosphate material having the formula A2T2B(PO4)3, and the orthophosphate cathode is a cathode formed from an orthophosphate material having the formula A3T2B(PO4)3, where A represents an alkali metal and T and B each represent a transition metal. The alkali metal may be lithium (Li) sodium (Na), potassium (K), rubidium (Rb), cesium (Cs), monovalent cations thereof, or combinations thereof and each transition metal may be titanium (Ti), vanadium (V), chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), or combinations thereof.
    Type: Application
    Filed: November 15, 2016
    Publication date: January 2, 2020
    Applicant: QATAR FOUNDATION FOR EDUCATION, SCIENCE AND COMMUNITY DEVELOPMENT
    Inventors: RACHID ESSEHLI, ILIAS BELHAROUAK, HAMDI BEN YAHIA, ALI ABOUIMRANE
  • Publication number: 20190148729
    Abstract: The electrode for a sodium-ion battery is a fluorine-doped sodium metal hydroxide phosphate having the general formula Na3+xV2?xMx(PO4)2F3, wherein “M” is a divalent metal selected from the group consisting of Mg, Cr, Mn, Fe, Co, Ni, and Cu and 0<x?1. Materials comprising such compounds can be used as positive electrode materials for rechargeable sodium-ion batteries. The compounds of the present disclosure may be produced by a hydrothermal synthesis route, or by sol-gel or solid-state synthesis.
    Type: Application
    Filed: November 15, 2018
    Publication date: May 16, 2019
    Inventors: RACHID ESSEHLI, HAMDI BEN YAHIA, ILIAS BELHAROUAK
  • Publication number: 20190148730
    Abstract: The electrode for sodium-ion batteries is a fluorine-doped sodium metal hydroxide phosphate having the general formula Na3V2(PO4)2F3-x(OH)x, wherein 0<x?3. Materials comprising such compounds can be used as a positive electrode material for rechargeable sodium-ion batteries. The compounds of the present disclosure may be produced by a hydrothermal synthesis route.
    Type: Application
    Filed: November 15, 2018
    Publication date: May 16, 2019
    Inventors: RACHID ESSEHLI, HAMDI BEN YAHIA, ILIAS BELHAROUAK