Abstract: A tire with in-situ generated intrinsic puncture sealant layers and intrinsic noise damper comprising a supporting tire carcass having one or more layers of ply, an outer circumferential tread, and a radially inner layer, a pair of beads, sidewalls extending radially inward from the axial outer edges of a tread portion to join the respective beads, a sealant comprising at least one layer of sealant, disposed radially inwardly from said radially inner layer of said tire carcass, an intrinsic cellular noise damper as the innermost layer adjacent to the sealant, wherein said noise damper has a density less than 1.3 g/cm3; and wherein said sealant provides self-sealing properties to the tire.

Abstract: A tire with in-situ generated two or more intrinsic puncture sealant layers based on ionic butyl with two or more different viscosities comprising a supporting tire carcass having one or more layers of ply, an outer circumferential tread, and a radially inner layer, a pair of beads, sidewalls extending radially inward from the axial outer edges of a tread portion to join the respective beads, a sealant comprising an outer layer of sealant and an inner layer of sealant, disposed radially inwardly from the radially inner layer of the tire carcass, wherein the outer layer of sealant and the inner layer of sealant have different viscosities, wherein the sealant provides self-sealing properties to the tire, and wherein the inner layer of sealant is cross-linked to the outer layer of sealant with no barrier separating the inner and outer layers of sealant.

Abstract: A tire with intrinsic splice-free cellular noise damper comprising a supporting tire carcass having one or more layers of ply, an outer circumferential tread, and a radially inner layer, a pair of beads, sidewalls extending radially inward from the axial outer edges of a tread portion to join the respective beads, an intrinsic cellular noise damper as the innermost layer attached to innerliner, wherein said noise damper has a density less than 1.3 g/cm3.

Abstract: The invention relates to a tire comprising a circumferential tread having an outer tread surface and an inner innerliner surface; at least two spaced-apart beads; sidewall portions extending between the tread and the beads; and a belt-like foam noise damper having first and second terminal ends, wherein the noise damper lines the innerliner surface; wherein the noise damper is secured to the innerliner surface via an adhesive situated between the noise damper and the innerliner, wherein the terminal ends of the noise damper are cut at an angle of less than 90 degrees, overlap each other, and the overlapped second terminal end of the foam is joined to the first terminal end by the adhesive present underneath the second terminal end, and wherein the adhesive has weight in the range of 30 to 800 grams per square meter of foam surface.

Abstract: A tire with in-situ generated intrinsic puncture sealant layers and intrinsic noise damper comprising a supporting tire carcass having one or more layers of ply, an outer circumferential tread, and a radially inner layer, a pair of beads, sidewalls extending radially inward from the axial outer edges of a tread portion to join the respective beads, a sealant comprising at least one layer of sealant, disposed radially inwardly from said radially inner layer of said tire carcass, an intrinsic cellular noise damper as the innermost layer adjacent to the sealant, wherein said noise damper has a density less than 1.3 g/cm3; and wherein said sealant provides self-sealing properties to the tire.

Abstract: A tire with in-situ generated two or more intrinsic puncture sealant layers based on ionic butyl with two or more different viscosities comprising a supporting tire carcass having one or more layers of ply, an outer circumferential tread, and a radially inner layer, a pair of beads, sidewalls extending radially inward from the axial outer edges of a tread portion to join the respective beads, a sealant comprising an outer layer of sealant and an inner layer of sealant, disposed radially inwardly from the radially inner layer of the tire carcass, wherein the outer layer of sealant and the inner layer of sealant have different viscosities, wherein the sealant provides self-sealing properties to the tire, and wherein the inner layer of sealant is cross-linked to the outer layer of sealant with no barrier separating the inner and outer layers of sealant.

Abstract: The invention relates to a tire comprising a circumferential tread having an outer tread surface and an inner innerliner surface; at least two spaced-apart beads; sidewall portions extending between the tread and the beads; and a belt-like foam noise damper having first and second terminal ends, wherein the noise damper lines the innerliner surface; wherein the noise damper is secured to the innerliner surface via an adhesive situated between the noise damper and the innerliner, wherein the terminal ends of the noise damper are cut at an angle of less than 90 degrees, overlap each other, and the overlapped second terminal end of the foam is joined to the first terminal end by the adhesive present underneath the second terminal end, and wherein the adhesive has weight in the range of 30 to 800 grams per square meter of foam surface.

Abstract: The subject invention relates to a method of preparing a tire inner surface to attain better adhesion of balance pads, puncture sealants, and noise reduction foams. In this method a strip of multi-axially stretchable film is adhered to the inner surface of an uncured tire with a pressure-sensitive adhesive. Then a release agent coating is applied to the film strip on the inner surface of the uncured tire which is subsequently cured in a suitable mold at an elevated temperature. The cured tire is then removed from the mold and after allowing the cured tire to cool the annular circumferential film strip is removed from the inner surface of the tire to provide a circumferential release coating-free tire inner surface onto which balance pads, puncture sealants, and noise reduction foams can be adhered.

Abstract: A tire with a built-in puncture sealant comprising a supporting tire carcass comprised of one or more layers of ply, an outer circumferential tread, and a radially inner layer, a pair of beads, sidewalls extending radially inward from the axial outer edges of the tread portion to join the respective beads, a sealant comprising an outer layer of sealant and an inner layer of sealant, disposed inwardly from said tire carcass inner layer, wherein the outer layer of sealant and the inner layer of sealant have different viscosities, and wherein said sealant provides self-sealing properties to the tire.

Abstract: A tire comprising a circumferential tread having an outer tread surface and an inner innerliner surface; at least two spaced-apart beads; sidewall portions extending between the tread and the beads; and a belt-like foam noise damper having first and second terminal ends, wherein the noise damper lines said innerliner surface; wherein the noise damper is adhesively secured to the innerliner surface, and wherein the terminal ends of the noise damper are cut at an angle of less than 90 degrees, overlap each other, and the overlapped second terminal end of the foam is joined to the first terminal end by the adhesive present underneath the second terminal end.

Abstract: Balance pads for balancing pneumatic tires having DVA innerliners, and methods for balancing such pneumatic tires, are disclosed. In one embodiment, a balance pad is provided for balancing a pneumatic tire having a DVA innerliner. The balance pad includes an outer layer having a dynamically vulcanized alloy, which comprises an engineering resin as a continuous phase and at least a partially vulcanized rubber as a dispersed phase. The balance pad further includes an inner layer having a rubber or plastic compound that is bonded to the outer layer. The outer layer is capable of being bonded to an inner surface of a tire innerliner, which includes a dynamically vulcanized alloy having an engineering resin as a continuous phase and at least a partially vulcanized rubber as a dispersed phase.

Abstract: The subject invention relates to a method of preparing a tire inner surface to attain better adhesion of balance pads, puncture sealants, and noise reduction foams. In this method a strip of multi-axially stretchable film is adhered to the inner surface of an uncured tire with a pressure-sensitive adhesive. Then a release agent coating is applied to the film strip on the inner surface of the uncured tire which is subsequently cured in a suitable mold at an elevated temperature. The cured tire is then removed from the mold and after allowing the cured tire to cool the annular circumferential film strip is removed from the inner surface of the tire to provide a circumferential release coating-free tire inner surface onto which balance pads, puncture sealants, and noise reduction foams can be adhered.

Abstract: The subject invention relates to a method of preparing a tire inner surface to attain better adhesion of balance pads, puncture sealants, and noise reduction foams. In this method a strip of multi-axially stretchable film is adhered to the inner surface of an uncured tire with a pressure-sensitive adhesive. Then a release agent coating is applied to the film strip on the inner surface of the uncured tire which is subsequently cured in a suitable mold at an elevated temperature. The cured tire is then removed from the mold and after allowing the cured tire to cool the annular circumferential film strip is removed from the inner surface of the tire to provide a circumferential release coating-free tire inner surface onto which balance pads, puncture sealants, and noise reduction foams can be adhered.

Abstract: A tire with a built-in puncture sealant comprising a supporting tire carcass comprised of one or more layers of ply, an outer circumferential tread, and a radially inner layer, a pair of beads, sidewalls extending radially inward from the axial outer edges of the tread portion to join the respective beads, a sealant comprising an outer layer of sealant and an inner layer of sealant, disposed inwardly from said tire carcass inner layer, wherein the outer layer of sealant and the inner layer of sealant have different viscosities, and wherein said sealant provides self-sealing properties to the tire.

Abstract: A pneumatic tire is provided which includes an outer circumferential rubber tread and a supporting carcass. A rubber inner liner is disposed inwardly from the supporting carcass. A built-in sealant layer is situated adjacent to an innermost removable barrier layer and disposed inwardly from the rubber inner liner. The built-in sealant layer provides self-sealing properties to the pneumatic tire. The pneumatic tire, with its innermost removable barrier layer, keeps the sealant layer from sticking to a tire-building apparatus during tire assembly and, after curing of the assembled tire, is eventually removed to permit gas from the built-in sealant layer to become part of the tire's inflation air to prevent or reduce instances of inner liner blister formation.

Abstract: The subject invention relates to a method of preparing a tire inner surface to attain better adhesion of balance pads, puncture sealants, and noise reduction foams. In this method a strip of multi-axially stretchable film is adhered to the inner surface of an uncured tire with a pressure-sensitive adhesive. Then a release agent coating is applied to the film strip on the inner surface of the uncured tire which is subsequently cured in a suitable mold at an elevated temperature. The cured tire is then removed from the mold and after allowing the cured tire to cool the annular circumferential film strip is removed from the inner surface of the tire to provide a circumferential release coating-free tire inner surface onto which balance pads, puncture sealants, and noise reduction foams can be adhered.

Abstract: A method of preparing a tire inner surface includes providing an uncured tire having an inner surface, placing a strip of multi-axially stretchable blend film on a circumferential surface of the inner surface, wherein one end of the overlapped splice joined by a pressure-sensitive adhesive for easy removal of the strip from the inner surface, applying a release agent coating to the annular, circumferential film strip and the inner surface of the uncured tire, shaping and curing the uncured tire with the release coating on the annular circumferential film strip and inner surface in a suitable mold at an elevated temperature, removing the cured tire from the mold and allowing the cured tire to cool, and removing the annular circumferential film strip with its release coating by use of a film strip to provide a circumferential release coating-free tire inner surface of the cured tire for adhering balance pads, puncture sealants, and noise reduction foams.

Abstract: A self-balancing pneumatic tire is provided having a built-in balancing gel system. In one embodiment, the tire, before cure, includes a green pneumatic tire assembly having an uncured tread defining an outermost layer; a first barrier layer; a second barrier layer situated adjacent the first barrier layer and intermediate the first barrier layer and the tread; and first and second gel precursors. The gel precursors are non-flowable prior to cure but flowable after cure. The gel precursors are respectively contained within spaced-apart first and second circumferential regions defined by confronting, non-contacting surfaces of the first barrier layer and the second barrier layer, each circumferential region further situated proximate opposing sidewalls of the tire and having a width of about 5 percent to about 25 percent of a final tread width obtained upon curing of the uncured tire assembly. In one example, the first and/or second barrier layers can be discontinuous.

Abstract: In one embodiment, a pneumatic tire having a built-in sealant layer, before cure, includes an unvulcanized pneumatic tire assembly having an outer circumferential rubber tread and a supporting carcass. A precursor sealant layer is situated between the supporting carcass and an innermost rubber inner liner. The precursor sealant layer includes a non-flowing polyurethane composition that is neither gel-like nor tacky and is self-supporting. The precursor sealant layer, during curing of the unvulcanized pneumatic tire assembly, thermally degrades so as to provide a gel-like and tacky, self-healing polyurethane composition which defines the built-in sealant layer. The resulting tire, with its innermost polyurethane composition, allows for elimination or reduction in blister formation by reducing or elimination the amount of gases typically given off by organoperoxide-butyl based sealant layers, such as when the tire is at its running temperature. Consequently, the thickness of the inner liner may be reduced.