Abstract: The flapper valve assembly can be used in series to provide collapsible closures in a drill pipe. Thus, when work strings are withdrawn through the flapper valve, it will close in a conventional manner. However, when the work string must be reinserted through the closed flapper, a collar holding the flapper in its closed position can be sheared from its position within the assembly housing.

Abstract: A system and method for communicating hydraulic control to a wireline retrievable downhole device (112) are disclosed. The system utilizes a tubing retrievable downhole device (50) having a hydraulic chamber (70). A radial cutting tool (104) is selectively located within the tubing retrievable downhole device (50) to cut a fluid passageway (110) between the hydraulic chamber (70) and the interior of the tubing retrievable downhole device (50). Thereafter, when the wireline retrievable downhole device (112) is positioned within the tubing retrievable downhole device (50), hydraulic control is communicated to the wireline retrievable downhole device (50) through the fluid passageway (110) to actuate the wireline retrievable downhole device (50).

Abstract: A linear indexing apparatus and associated methods of using same provide convenient operation of tools in a subterranean wellbore. In a preferred embodiment, a linear indexing apparatus has an outer tubular housing and a tubular mandrel axially slidably disposed within the housing. Two sets of slips are utilized to incrementally displace the mandrel relative to the housing. A piston associated with one of the sets of slips permits the mandrel to be incrementally indexed in response to a series of repeated applications of a predetermined differential pressure.

Abstract: A tubing retrievable surface controlled subsurface safety valve 106 is adapted to be positioned in a well tubing string 102 to control the flow through the tubing string. The safety valve includes an annular housing or body 200 defining a fluid passageway through which fluids and/or gasses may flow to the surface. The safety valve is equipped with a valve closure member such as flapper 252, positioned in the fluid passageway which is moveable between an open and closed position. The valve closure member is engaged and actuated by a longitudinally extending operator 242 that engages the valve closure member 252. In one embodiment, the longitudinally extending operator 242 may be a tubular member longitudinally moveable within the valve body. The longitudinally extending member 242 is operatively coupled to a spring guide 226. A biasing spring 222 is positioned in a spring chamber 120 defined by a spring housing 228 and the spring guide 226. A spring 256 biases the closure member 252 in the closed position.

Abstract: A plug is provided which is specially adapted for statically setting a plug portion within an internal profile formed in a wellhead. In an illustrated preferred embodiment, the plug portion is set by application of fluid pressure to a running tool portion. When set in the profile, the plug portion is secured statically relative to the profile, thereby permitting advantageous utilization of a metal-to-metal seal on the plug portion. The plug portion includes features which maintain its set configuration in the profile. The running tool portion includes multiple pistons which enhance operation of the running tool portion. A disclosed verification tool provides an indication that the plug portion has been properly set.

Abstract: A plug is provided which is specially adapted for statically setting a plug portion within an internal profile formed in a wellhead. In an illustrated preferred embodiment, the plug portion is set by application of fluid pressure to a running tool portion. When set in. the profile, the plug portion is secured statically relative to the profile, thereby permitting advantageous utilization of a metal-to-metal seal on the plug portion. The plug portion includes features which maintain its set configuration in the profile. The running tool portion includes multiple pistons which enhance operation of the running tool portion. A disclosed verification tool provides an indication that the plug portion has been properly set.

Abstract: A plug is provided which is specially adapted for statically setting a plug portion within an internal profile formed in a wellhead. In an illustrated preferred embodiment, the plug portion is set by application of fluid pressure to a running tool portion. When set in the profile, the plug portion is secured statically relative to the profile, thereby permitting advantageous utilization of a metal-to-metal seal on the plug portion. The plug portion includes features which maintain its set configuration in the profile. The running tool portion includes multiple pistons which enhance operation of the running tool portion. A disclosed verification tool provides an indication that the plug portion has been properly set.

Abstract: A plug is provided which is specially adapted for statically setting a plug portion within an internal profile formed in a wellhead. In an illustrated preferred embodiment, the plug portion is set by application of fluid pressure to a running tool portion. When set in the profile, the plug portion is secured statically relative to the profile, thereby permitting advantageous utilization of a metal-to-metal seal on the plug portion. The plug portion includes features which maintain its set configuration in the profile. The running tool portion includes multiple pistons which enhance operation of the running tool portion. A disclosed verification tool provides an indication that the plug portion has been properly set.

Abstract: A linear indexing apparatus and associated methods of using same provide convenient operation of tools in a subterranean wellbore. In a preferred embodiment, a linear indexing apparatus has an outer tubular housing and a tubular mandrel axially slidably disposed within the housing. Two sets of slips are utilized to incrementally displace the mandrel relative to the housing. A piston associated with one of the sets of slips permits the mandrel to be incrementally indexed in response to a series of repeated applications of a predetermined differential pressure.

Abstract: A subsurface safety valve has a valve seat and an upwardly closing flapper plate whose sealing surfaces each have a matched spherical radius of curvature. The sealing surface of the valve seat is a concave spherical segment and the sealing surface of the flapper plate is a convex spherical segment. The matching spherical surfaces are lapped together to provide a metal-to-metal seal along the interface between the nested convex and concave sealing surfaces. This permits angular displacement of the flapper plate relative to the valve seat without interrupting positive sealing engagement. The concave spherical seating surface of the safety valve seat will tolerate a limited amount of misalignment of the flapper plate which sometimes occurs during operation of the safety valve under high flow rate, high differential pressure conditions.

Abstract: A safety system including a surface controlled subsurface safety valves for use in a well having annulus fluid flow. One of the safety valves has a valve closure member, and a small diameter offset piston actuator to move the valve closure member in response to control fluid pressure conducted from the well surface to its open position which allows annulus fluid flow. A spring biases the valve closure member to block annulus fluid flow. The annulus safety valve has an enlarged flow area for use in high volume gas injection wells. The annulus safety valve has metal-to-metal sealing systems to improve valve life under harsh downhole well environments.

Abstract: A tubing retrievable safety valve, lockout tool and method of use are disclosed that are adapted to lock the valve open permanently and provide access to control line pressure by perforating the piston in the valve. The lockout tool comprises a track mandrel having a ramp slidably disposed beneath a punch that is adapted to penetrate the piston wall of the valve at a point adjacent to the control fluid annulus, thereby creating a protrusion adapted to lock the valve open and establishing fluid communication between the control fluid annulus and the valve bore.

Abstract: A valve employing a coupling disk to rotate the valve member so that rotative force is applied to the valve member in a direction away from the seat during opening of the valve and/or in a direction toward the seat during closing of the valve. Closing force is provided by a spring in a dome chamber and a gas charge in the dome chamber. A float valve controls fluid entry into the dome chamber to trap the gas charge therein while permitting the introduction of liquid from a balance-closure assist line to increase the pressure of the gas charge and assist in closing the valve member.

Abstract: A subsurface safety valve has a valve seat and an upwardly closing flapper plate whose sealing surfaces each have a matched spherical radius of curvature. The sealing surface of the valve seat is a concave spherical segment and the sealing surface of the flapper plate is a convex spherical segment. The matching spherical surfaces are lapped together to provide a metal-to-metal seal along the interface between the nested convex and concave sealing surfaces. This permits angular displacement of the flapper plate relative to the valve seat without interrupting positive sealing engagement. The concave spherical seating surface of the safety valve seat will tolerate a limited amount of misalignment of the flapper plate which sometimes occurs during operation of the safety valve under high flow rate, high differential pressure conditions.

Abstract: An improved lockout housing (48) and lockout sleeve (46) for a tubing retrievable safety valve (36) having cooperating lugs and lug recesses that are adapted to reduce the likelihood of premature shearing or leaking. Sets of circumferentially spaced, shearable retaining lugs (64) are alternated with sets of circumferentially spaced, shearable communicating lugs (54) that extend radially inward around the upper portion of lockout housing (48) and are preferably unitarily formed as an integral part of the lockout housing (48). First and second sets of longitudinally extending slots (62, 66) are likewise circumferentially spaced around the lower end of outside wall (68) of lockout sleeve (46), and are adapted to slidably engage the longitudinally aligned lugs (54, 64) of the lockout housing. Slots (62) aligned longitudinally with communicating lugs (54) are preferably longer than slots (66) aligned with the retaining lugs (64), and extend a greater distance up outside wall (68) of lockout sleeve (46).

Abstract: A valve employing a coupling disk to rotate the valve member so that rotative force is applied to the valve member in a direction away from the seat during opening of the valve and/or in a direction toward the seat during closing of the valve. Closing force is provided by a spring in a dome chamber and a gas charge in the dome chamber. A float valve controls fluid entry into the dome chamber to trap the gas charge therein while permitting the introduction of liquid from a balance-closure assist line to increase the pressure of the gas charge and assist in closing the valve member.

Abstract: A surface controlled subsurface safety valve for use in a well tubing string including a valve closure member, an operator tube for opening the valve closure member, a small diameter offset piston to move the operator tube in response to control fluid pressure conducted from the well surface, and a spring biasing the operator tube to a position closing the valve. A bearing assembly mounted on the operator tube minimizes eccentric and torsional loading of the operator tube by the piston and spring. The operator tube also has multiple flow paths and barriers to prevent accumulation of debris from well fluids within the safety valve. The safety valve has metal-to-metal sealing systems to improve valve life under harsh downhole well environments.

Abstract: A surface controlled subsurface safety valve for use in a well tubing string including a valve closure member, an operator tube for opening the valve closure member, an annular piston on the operator tube responsive to control fluid pressure conducted from the well surface, and a spring biasing the operator tube to a position closing the valve. A lockout sleeve mounted in tandem with the operator tube for movement to a position in which the lockout sleeve holds the valve open. The operator tube having multiple flow paths and barriers to prevent accumulation of debris from well fluids within the safety valve. One flow path including a plurality of small ports extending through the upper portion of the operator tube. Another flow path defined in part by a reduced outside diameter portion of the operator tube near its lower end and multiple channels in the valve housing adjacent thereto.

Abstract: A surface controlled subsurface safety valve for use in a well tubing string including a valve closure member, an operator tube for opening the valve closure member and holding it open, an annular piston on the operator tube operative in response to control fluid pressure conducted from the well surface, a spring biasing the operator tube to a position at which the valve is closed, and a lockout sleeve mounted in tandem with the operator tube for movement simultaneously with the operator tube to a position at which the lockout sleeve holds the valve open. The operator tube and lockout sleeve are engageable by a shifting tool to operate the operator tube and lockout sleeve simultaneously. The lockout sleeve can be returned to an inoperative position by control fluid pressure moving the operator tube to a position which opens the valve closure member. The safety valve is also operable by a modified shifting tool engaging the operator tube.

Abstract: A pump produces through a tubing in a cased well. Gas is vented through the packer and through a valve preferably located in a side pocket mandrel in the tubing. A subsurface safety valve is positioned in the tubing below the side pocket mandrel and preferably below the packer. The safety valve is preferably of the flapper type and when the valve is closed liquid is automatically recirculated to the pump.