Abstract: A DAF skimmings separation system 10 that processes SPN/DAF skimmings 11 received from a meat processing facility to separate water and SPN-content solids includes a heating chamber coupled to a processor chamber having one or more pressurized discharge nozzles that expels DAF skimmings onto a spatter plate to cause SPN animal components within the DAF skimmings to break into smaller pieces denaturing the molecular structure and allowing the entrapped moisture to be evaporated within a heated airstream in the processing chamber, for separating nutritionally valuable SPN while reducing moisture content. A method of processing DAF skimmings to yield dryer SPN with reduced moisture content is disclosed.

Abstract: A system and method for cracking sludge, comprising first and second decant vessels for receiving and continuous processing, which decant vessels include an outlet for decanting selectively separated watery residue to a drain and cracked decanted SPN solids to a transport, with graduated heat matrix processing of the sludge at sensor-monitored temperature and dwell time for cracking the sludge, and a programmable controller responsive to temperature and level sensors for adjusting the heat media communicated through the heat matrix and for determining completion of a sludge cracking process, with a heat member providing pre-process agitation of the sludge as an influent filing the decant vessel and elevating the temperature to a pre-process temperature over ambient.

Abstract: A system and method for cracking watery sludge, comprising first and second decant vessels for receiving and batch processing, which decant vessels include an outlet for decanting selectively separated watery residue to a drain and cracked decanted solids to a transport, with graduated heat matrix processing of the sludge at sensor-monitored temperature and dwell time for cracking the sludge, and a programmable controller responsive to temperature and level sensors for adjusting the heat media communicated through the heat matrix and for determining completion of a watery sludge cracking process.

Abstract: A continuous sludge decant system and associated methods are disclosed. In one exemplary embodiment an apparatus for decanting sludge includes: a decant vessel configured to receive sludge influent, to contain the sludge to be heated and decanted, and to discharge the sludge and a decanted liquid from the sludge, and a heating/directional grid disposed within an interior of the decant vessel and around which the sludge is circulated, mixed, and stirred, the heating/directional grid comprising a plurality of heating coils and configured to circulate heat from a heat source through the decant vessel to decant the sludge. The vessel and the heating/directional grid are configured to contain, heat, mix, and decant the sludge without shearing the sludge.

Abstract: A continuous sludge decant system and associated methods are disclosed. In one exemplary embodiment an apparatus for decanting sludge includes: a decant vessel configured to receive sludge influent, to contain the sludge to be heated and decanted, and to discharge the sludge and a decanted liquid from the sludge, and a heating/directional grid disposed within an interior of the decant vessel and around which the sludge is circulated, mixed, and stirred, the heating/directional grid comprising a plurality of heating coils and configured to circulate heat from a heat source through the decant vessel to decant the sludge. The vessel and the heating/directional grid are configured to contain, heat, mix, and decant the sludge without shearing the sludge.