Patents by Inventor Robert T. Fayfield

Robert T. Fayfield has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6713195
    Abstract: A ferromagnetic thin-film based magnetoresistive device with a first ferromagnetic material based film having electrically conductive, ferromagnetic material nanogranules embedded in an intergranular material of a smaller electrical conductivity first nonmagnetic. The device may have an intermediate layer adjacent the first ferromagnetic material based film and a second film is on the other side of the intermediate layer of a substantially ferromagnetic material. The first film is less than 1.0 &mgr;m thick.
    Type: Grant
    Filed: January 7, 2002
    Date of Patent: March 30, 2004
    Assignee: NVE Corporation
    Inventors: Dexin Wang, Zhenghong Qian, James M. Daughton, Robert T. Fayfield
  • Patent number: 6663792
    Abstract: The apparatus of the present invention provides for the dual use of a UV source to heat a substrate and to facilitate photochemistry necessary for the treatment of the substrate. The present invention also provides a method for processing a substrate by heating the substrate to a temperature above ambient via UV radiation at a first power level and conditioning the substrate by exposing the substrate to a photochemically (UV) reactive chemical, or a reactive chemical that can react with a compound on the surface of the substrate to form a photochemically reactive compound, in the presence of UV radiation at a second power level.
    Type: Grant
    Filed: November 30, 2000
    Date of Patent: December 16, 2003
    Assignee: FSI International, Inc.
    Inventors: Robert T. Fayfield, Brent Schwab
  • Publication number: 20030070282
    Abstract: An ultra-miniature magnetic device generally comprises a conductive winding and a magnetic core. The magnetic core is of an elongate rectangular or oval shape having two elongate sections and two short sections having an easy axis of magnetization on all sections. In an example embodiment, a section of a magnetic core is formed by plating an exposed portion of a substrate that is covered by a photoresist mask. During plating the substrate is subjected to an external magnetic field to provide an easy axis. Another section of the magnetic core is then formed by masking the plated portion and plating the exposed portion of the substrate to form a magnetic core. In a related embodiment, a non-magnetic metallic material layer is interleaved between two magnetic layers to form a high inductance magnetic core.
    Type: Application
    Filed: September 25, 2002
    Publication date: April 17, 2003
    Applicant: BH Electronics, Inc.
    Inventors: Fred C. Hiatt, John E. DeCramer, Robert T. Fayfield
  • Publication number: 20030005569
    Abstract: An ultra-miniature magnetic device generally comprises a conductive winding and a magnetic core. The conductive winding includes an upper conductor and a lower conductor. The magnetic core is of an elongate rectangular or oval shape having two elongate sections and two short sections. The lower conductor is preferably positioned below the elongate sections of the magnetic core while the upper conductor is preferably positioned above the elongate sections of the magnetic core. The lower and upper conductors are electrically connected by conducting via structures that are formed in sequential steps using semiconductor processing technology. The result is a coil winding around the elongate sections, with the short sections being preferably free of windings. The process provides an advantage of avoiding shorting between the via structures and the magnetic core caused by overetching when etching the via holes.
    Type: Application
    Filed: February 15, 2002
    Publication date: January 9, 2003
    Inventors: Fred C. Hiatt, John E. DeCramer, Robert T. Fayfield, Richard J. Rassel
  • Publication number: 20020146580
    Abstract: A ferromagnetic thin-film based magnetoresistive device with a first ferromagnetic material based film having electrically conductive, ferromagnetic material nanogranules embedded in an intergranular material of a smaller electrical conductivity first nonmagnetic. The device may have an intermediate layer adjacent the first ferromagnetic material based film and a second film is on the other side of the intermediate layer of a substantially ferromagnetic material. The first film is less than 1.0 &mgr;m thick.
    Type: Application
    Filed: January 7, 2002
    Publication date: October 10, 2002
    Applicant: NVE Corporation
    Inventors: Dexin Wang, Zhenghong Qian, James M. Daughton, Robert T. Fayfield
  • Patent number: 6300617
    Abstract: A current determiner having an output at which representations of input currents are provided comprising an input conductor for the input current and a current sensor supported on a substrate electrically isolated from one another but with the sensor positioned in the magnetic fields arising about the input conductor due to any input currents. The sensor extends along the substrate in a direction at an angle to the extent of the input conductor and is formed of at least a pair of thin-film ferromagnetic layers separated by a nonmagnetic layer with one of these two ferromagnetic thin-film layers having a magnetization that is substantially maintained in a selected direction despite the magnetic fields arising from the input currents causing reversals of direction of magnetization of that remaining one of these two ferromagnetic thin-film layers.
    Type: Grant
    Filed: March 3, 1999
    Date of Patent: October 9, 2001
    Assignee: Nonvolatile Electronics, Incorporated
    Inventors: James M. Daughton, Robert T. Fayfield, Theodore M. Hermann, John F. Stokes
  • Patent number: 6299724
    Abstract: Apparatus and method for direct delivery of enabling chemical gas from a liquid source and of HF gas in a hydrogen fluoride/enabling chemical based cleaning or etching process, such as a silicon dioxide film etching process. The liquid enabling chemical is temperature controlled to generate a vapor pressure which is sufficient to operate a mass flow controller at a desired processing pressure without a carrier gas. Prior to entering the process chamber, the enabling chemical gas is pre-mixed with HF and optionally, a carrier gas, all of which are supplied at flow rates independent of each other. By controlling the vapor pressure of the solvent in this way, solvent/HF/carrier mixtures which are not physically possible with carrier gas systems are attainable allowing access to a larger process space.
    Type: Grant
    Filed: March 28, 2000
    Date of Patent: October 9, 2001
    Assignee: FSI International, Inc.
    Inventors: Robert T. Fayfield, John M. Heitzinger
  • Patent number: 6287413
    Abstract: The apparatus of the present invention provides for the dual use of a UV source to heat a substrate and to facilitate photochemistry necessary for the treatment of the substrate. The present invention also provides a method for processing a substrate by heating the substrate to a temperature above ambient via UV radiation at a first power level and conditioning the substrate by exposing the substrate to a photochemically (UV) reactive chemical, or a reactive chemical that can react with a compound on the surface of the substrate to form a photochemically reactive compound, in the presence of UV radiation at a second power level.
    Type: Grant
    Filed: December 17, 1999
    Date of Patent: September 11, 2001
    Assignee: FSI International, Inc.
    Inventors: Robert T. Fayfield, Brent Schwab
  • Patent number: 6221168
    Abstract: A method for treating a microelectronics substrate to produce a surface with improved characteristics for subsequent processing. The substrate is treated with HF, IPA, and an inert gas in a narrow range of conditions to remove unwanted oxide layers. The resulting surface is useful for processes like epitaxial deposition which benefit from a clean silicon surface with a low oxygen content.
    Type: Grant
    Filed: June 16, 1998
    Date of Patent: April 24, 2001
    Assignee: FSI International, Inc.
    Inventors: Lawrence E. Carter, Brent Schwab, Robert T. Fayfield
  • Publication number: 20010000098
    Abstract: The apparatus of the present invention provides for the dual use of a UV source to heat a substrate and to facilitate photochemistry necessary for the treatment of the substrate.
    Type: Application
    Filed: November 30, 2000
    Publication date: April 5, 2001
    Inventors: Robert T. Fayfield, Brent Schwab
  • Patent number: 6183566
    Abstract: A chlorine based dry-cleaning system appropriate for removing metal contaminants from the surface of substrate is described in which the metal contaminant is chlorinated and reduced to a volatile metal chloride by UV irradiation. The process parameters of chlorine gas partial pressure, temperature, ultraviolet bandwidth, and/or the sequence of exposure of the substrate to the chlorine containing gas and to the ultraviolet radiation are selected so as to effect substantial removal of the metal without excessive substrate roughening.
    Type: Grant
    Filed: June 1, 1999
    Date of Patent: February 6, 2001
    Assignees: FSI International, Inc., Massachusetts Institute of Technology
    Inventors: Andrew Scott Lawing, Robert T. Fayfield, Herbert H. Sawin, Jane Chang
  • Patent number: 6165273
    Abstract: The apparatus of the present invention provides for the dual use of a UV source to heat a substrate and to facilitate photochemistry necessary for the treatment of the substrate.The present invention also provides a method for processing a substrate by heating the substrate to a temperature above ambient via UV radiation at a first power level and conditioning the substrate by exposing the substrate to a photochemically (UV) reactive chemical, or a reactive chemical that can react with a compound on the surface of the substrate to form a photochemically reactive compound, in the presence of UV radiation at a second power level.
    Type: Grant
    Filed: October 21, 1997
    Date of Patent: December 26, 2000
    Assignee: FSI International Inc.
    Inventors: Robert T. Fayfield, Brent Schwab
  • Patent number: 6124211
    Abstract: A method for removing native oxides and other contaminants from a wafer surface while minimizing the loss of a desired film on the wafer surface. The method is carried out in a hermetically sealed reactor. A fluorine-containing gas or gas mixture is passed over the wafer during simultaneous exposure to ultraviolet radiation in the absence of added water, hydrogen, hydrogen fluoride or hydrogen containing organics, thereby avoiding the production of water as a reaction product. The addition of ultraviolet radiation and the elimination of water, hydrogen, hydrogen fluoride and hydrogen containing organics provides for the nearly equivalent (non-selective) removal of various forms of oxide and also provides for improved process control.
    Type: Grant
    Filed: October 10, 1995
    Date of Patent: September 26, 2000
    Assignee: FSI International, Inc.
    Inventors: Jeffery W. Butterbaugh, David C. Gray, Robert T. Fayfield
  • Patent number: 6065481
    Abstract: Apparatus and method for direct delivery of enabling chemical gas from a liquid source and of HF gas in a hydrogen fluoride/enabling chemical based cleaning or etching process, such as a silicon dioxide film etching process. The liquid enabling chemical is temperature controlled to generate a vapor pressure which is sufficient to operate a mass flow controller at a desired processing pressure without a carrier gas. Prior to entering the process chamber, the enabling chemical gas is pre-mixed with HF and optionally, a carrier gas, all of which are supplied at flow rates independent of each other. By controlling the vapor pressure of the solvent in this way, solvent/HF/carrier mixtures which are not physically possible with carrier gas systems are attainable allowing access to a larger process space.
    Type: Grant
    Filed: March 26, 1997
    Date of Patent: May 23, 2000
    Assignee: FSI International, Inc.
    Inventors: Robert T. Fayfield, John M. Heitxinger
  • Patent number: 6015503
    Abstract: Apparatus and process for conditioning a generally planar substrate, contained in a chamber isolatable from the ambient environment and fed with a conditioning gas which includes a reactive gas. The apparatus includes a support for supporting the substrate in the chamber, the substrate being in a lower pressure reaction region of the chamber. A gas inlet is provided for feeding conditioning gas into a gas inlet region of the chamber which is at a higher pressure than the lower pressure reaction region so that the pressure differential causes the conditioning gas to flow toward the surface of the substrate wherein the conditioning gas component will chemically react with and condition the substrate surface, both said higher and lower pressure regions operating in a viscous flow regime.
    Type: Grant
    Filed: September 2, 1997
    Date of Patent: January 18, 2000
    Assignee: FSI International, Inc.
    Inventors: Jeffery W. Butterbaugh, David C. Gray, Robert T. Fayfield, Kevin Siefering, John Heitzinger, Fred C. Hiatt
  • Patent number: 5954884
    Abstract: A chlorine based dry-cleaning system appropriate for removing metal contaminants from the surface of substrate is described in which the metal contaminant is chlorinated and reduced to a volatile metal chloride by UV irradiation. The process parameters of chlorine gas partial pressure, temperature, ultraviolet bandwidth, and/or the sequence of exposure of the substrate to the chlorine containing gas and to the ultraviolet radiation are selected so as to effect substantial removal of the metal without excessive substrate roughening.
    Type: Grant
    Filed: March 17, 1997
    Date of Patent: September 21, 1999
    Assignees: FSI International Inc., Massachusetts Institute of Technology
    Inventors: Andrew Scott Lawing, Robert T. Fayfield, Herbert H. Sawin, Jane Chang
  • Patent number: 5922219
    Abstract: The uniformity of SiO.sub.2 etching over the surface area of a substrate using a conventional SiO.sub.2 etching reaction, such as a HF/ROH reaction where R is H or alkyl, is improved when the substrate is pretreated before the etch reaction. In the pretreatment the substrate within a process chamber is exposed to UV illuminated halogen gas. Suitable halogen gases are fluorine and chlorine. Oxygen may optionally also be included with the halogen gas. The pretreatment renders the etching uniformity results substantially independent of the storage history of the wafer.
    Type: Grant
    Filed: October 31, 1996
    Date of Patent: July 13, 1999
    Assignee: FSI International, Inc.
    Inventors: Robert T. Fayfield, Brent D. Schwab