Abstract: Controllers for controlling hybrid motor drive circuits configured to drive a motor are provided herein. A controller is configured to drive the motor using an inverter when a motor commanded frequency is not within a predetermined range of line input power frequencies, and couple line input power to an output of the inverter using a first switch device when the motor commanded frequency is within the predetermined range of line input power frequencies.

Abstract: An electric motor controller, an electric motor drive circuit, and methods for combined electric motor control are provided. The drive circuit is configured to drive a first electric motor and a second electric motor. The drive circuit includes a rectifier configured to convert an AC input voltage to a pulsed DC voltage, and a first DC link electrically coupled to the rectifier. The first DC-link includes a low-capacitance capacitor having a capacitance less than 10 ?F. The drive circuit also includes a first inverter coupled to the first DC-link, the first inverter configured to generate a conditioned output voltage to drive the first electric motor, a second DC-link electrically coupled to the first DC-link, and a second inverter coupled to the second DC-link. The second inverter is configured to generate a conditioned output voltage to drive the second electric motor.

Abstract: Methods and systems for controlling an electric motor are provided herein. The system is configured to be coupled to a power supply. The electric motor system includes a rectifier, an electric motor, and a microcontroller. The rectifier is configured to convert an alternating current (AC) voltage input to a direct current (DC) voltage. The microcontroller is configured to extract power from a generator device.

Abstract: A motor controller is provided that includes an inverter configured to drive an electric motor, a rectifier configured to rectify an alternating current (AC) input current and to output the rectified AC input current to the inverter, and a controller coupled to the inverter. The controller is configured to improve a power factor of the motor controller by controlling the AC input current based on a direct current (DC) link voltage measurement.

Abstract: A fluid flow system is provided. The system includes a rotation producing device, a first fluid flow device coupled to the rotation producing device and a second fluid flow device coupled to the rotation producing device and spaced from the first fluid flow device.

Abstract: A drive circuit is provided for reducing conducted electromagnetic interference provided by a power line to a motor controller. The drive circuit includes an EMI filter having first and second EMI filter input terminals, and first and second EMI filter output terminals. The first input terminal is configured to be coupled to a first AC line output and the second input terminal is configured to be coupled to a second AC line output. The drive circuit includes a rectifier portion having first and rectifier input terminals coupled to the first and second EMI output terminals, respectively. The drive circuit includes at least two series-coupled filter capacitors after the rectifier portion and a PFC choke coupled at a first end to one of the EMI filter output terminals and to one of the first and second rectifier input terminals, and at a second end between the series-coupled filter capacitors.

Abstract: An interleaved bridgeless power factor correction (PFC) converter-based motor drive system is provided. The system includes a first inductor coupled to a second inductor. The coupled first and second inductors are coupled to a first input configured to be coupled to a first line of an alternating current (AC) power supply. The system also includes a third inductor coupled to a fourth inductor. The coupled third and fourth inductors are coupled to a second input configured to be coupled to a second line of the AC power supply. The system further includes a digital active power factor correction (PFC) controller configured to cause current in at least one of the coupled first and second inductors and the coupled third and fourth inductors to be interleaved.

Abstract: A motor control system for heating, ventilation, and air conditioning (HVAC) applications is described. The motor control system includes a thermostat and an electronically commutated motor (ECM) coupled to the thermostat. The ECM is configured to retrofit an existing non-ECM electric motor included in an HVAC application and to operate in one of a plurality of HVAC modes. The HVAC modes include at least one of a heating mode, a cooling mode, and a continuous fan mode. The HVAC mode is determined based at least partially on outputs provided by the thermostat.

Abstract: A motor controller coupled to a motor is provided. The motor controller includes a processor, a memory coupled to the processor, a first input coupled to the processor, wherein the first input is associated with a first mode of operation, and a second input coupled to the processor, wherein the second input is associated with a calibration mode. The motor controller is configured to receive, through the first input, a first activation signal, operate the motor in the first mode of operation in response to receiving the first activation signal, while operating the motor in the first mode of operation, receive, through the second input, a second activation signal, in response to receiving the first activation signal and the second activation signal, adjust a value of a parameter associated with the first mode of operation, and store the value of the parameter in the memory.

Abstract: An electric motor controller and methods of determining which input power line of a plurality of input power lines of a motor drive controller has been energized are provided. An electric motor controller configured to be coupled to an electric motor includes a plurality of power input lines configured to receive an alternating current (AC) input voltage from an AC power source, an energized line detection device configured to sense that a power input line has been energized by the AC power source, and configured to output an isolated signal, and a rectifier configured to convert the AC input voltage having a frequency to a direct current (DC) voltage. The controller also includes a computing device coupled downstream from the energized line detection device and configured to determine which input power line has been energized.

Abstract: Protection of an electric motor drive controller from a transient voltage is described herein. The transient voltage is provided by an alternating current (AC) power line that includes a line conductor, a neutral conductor, and a ground conductor. The transient voltage protection system includes a first stage protection device coupled to an input of a rectifier of the motor drive controller. The first stage protection device is configured to suppress the transient voltage to prevent damage to the motor drive controller. The transient voltage protection system also includes a second stage protection device coupled between the rectifier and an inverter of the motor drive controller. The second stage protection device is configured to further suppress the transient voltage to prevent damage to the inverter.

Abstract: A control system is described that includes a first rotating machine, a second rotating machine, and a motor controller physically mounted to and communicatively coupled with the first rotating machine and communicatively coupled with the second rotating machine. The motor controller includes a first PWM generator operable to generate a first set of pulse width modulated signals for application to the first rotating machine, and a second PWM generator operable to generate a second set of pulse modulated signals for application to the second rotating machine.

Abstract: Methods and systems for controlling an electric motor are provided. An electric motor controller is configured to be coupled to an electric motor. The controller includes a rectifier, an inverter coupled to the rectifier, and a control unit coupled to the inverter. The rectifier is configured to rectify an alternating current (AC) input voltage to produce a pulsed direct current (DC) voltage that drops to approximately zero during each cycle when the AC input voltage transits zero. Energy is stored on a load coupled to the motor when AC input voltage is available. The inverter is configured to receive the DC voltage and to provide a conditioned output voltage to the motor. The control unit is configured to manage energy transfer between the motor and the load such that the motor generates positive torque when the DC voltage supplied to the inverter has approximately 100% voltage ripple.

Abstract: A drive circuit is provided for reducing conducted electromagnetic interference provided by a power line to a motor controller. The drive circuit includes an EMI filter having first and second EMI filter input terminals, and first and second EMI filter output terminals. The first input terminal is configured to be coupled to a first AC line output and the second input terminal is configured to be coupled to a second AC line output. The drive circuit includes a rectifier portion having first and rectifier input terminals coupled to the first and second EMI output terminals, respectively. The drive circuit includes at least two series-coupled filter capacitors after the rectifier portion and a PFC choke coupled at a first end to one of the EMI filter output terminals and to one of the first and second rectifier input terminals, and at a second end between the series-coupled filter capacitors.

Abstract: An electric motor controller is configured to be coupled to an electric motor. The controller includes an inverter and a control unit coupled to the inverter. The inverter is configured to receive an input voltage and to provide a conditioned output voltage to the electric motor. The control unit is configured to control the electric motor to produce positive torque when direct current (DC) link voltage has a 100% voltage ripple. Methods for controlling an electric motor using the electric motor controller are also provided.

Abstract: A control system for a motor includes an inverter coupled to the motor. The control system further includes a microcontroller coupled to the inverter. The microcontroller includes a processor programmed to measure an input voltage and acquire a back EMF voltage of the motor. The processor is also programmed to control the inverter to regulate the motor voltage based on the input voltage and the back EMF voltage to facilitate controlling the motor.

Abstract: Protection of a motor controller from a transient voltage and/or an over-voltage condition is described. A drive circuit includes a rectifier portion and at least one inductive device coupled to the rectifier portion. The drive circuit further includes at least one voltage clamping device coupled in parallel with the at least one inductive device, and at least one switching device configured to open as a function of a direct current (DC) link voltage value.

Abstract: A drive circuit is provided for reducing conducted electromagnetic interference provided by a power line to a motor controller. The power line includes a first alternating current (AC) line output and a second AC line output. The drive circuit includes an EMI filter having a first input terminal, a second input terminal, a first output terminal, and a second output terminal. The first input terminal is configured to be coupled to the first AC line output and the second input terminal is configured to be coupled to the second AC line output. The drive circuit further includes at least two series-coupled filter capacitors positioned after the EMI filter and a power factor correction (PFC) choke. The PFC choke is coupled at a first end to the second output terminal and at a second end between the series-coupled filter capacitors.

Abstract: A control system for a motor includes an inverter coupled to the motor. The control system further includes a microcontroller coupled to the inverter. The microcontroller includes a processor programmed to measure an input voltage and acquire a back EMF voltage of the motor. The processor is also programmed to control the inverter to regulate the motor voltage based on the input voltage and the back EMF voltage to facilitate controlling the motor.

Abstract: Methods and systems for controlling an electric motor are provided herein. The system is configured to be coupled to a power supply. The electric motor system includes a rectifier, an electric motor, and a microcontroller. The rectifier is configured to convert an alternating current (AC) voltage input to a direct current (DC) voltage. The microcontroller is configured to extract power from a generator device.