Abstract: A printer having an imaging drum rotatable around its longitudinal axis, receives a pattern of ink corresponding to an image to be printed. A transfix roller rotates around its longitudinal axis, and is selectively held against the imaging drum by a transfix force, the interface of the imaging drum and the transfix roll forms a transfix nip. An image is formed on the substrate passed through the transfix nip by the marking ink on the imaging drum. A motor drives the imaging drum through a power train with a speed and direction controlled by a motor drive unit. A substrate sensor detects the substrate at the transfix nip, and outputs a signal to the motor drive. The motor drive varies the torque applied to the imaging drum in response to the signal, to maintain a constant rotational speed of the imaging drum.

Abstract: A leveling and spreading system has been developed that enables the speed and position of the web to be determined from a sensor on a first roller. In a duplex print process, the first roller also reduces a temperature of the media web and an ink image printed in the first side print operation to within a first predetermined temperature range. A second roller modulates the temperature of the media web and ink ejected onto the media web immediately before the web enters the leveling and spreading system to within a second predetermined temperature range to enable uniformity of the ink and web temperatures for spreading the ink in a nip formed with a third roller.

Abstract: A system and method for adjusting the registration of an image applied to recording media in a printer. The timing of the ejection of ink from an inkjet printhead of the printer is adjusted to maintain proper registration of a first side image to a second side image for duplex printing and y registration within a second side image printing from a first color print unit, such as magenta, to a last print unit, such as black. The location of a leading edge of the first side image deposited on a continuous web of recording media is identified and the timing of ink ejection from printhead nozzles is adjusted to align the second side image to the first side image. Adjustment of the timing of ink ejection reduces or eliminates observable registration errors.

Abstract: A leveling and spreading system has been developed that enables the speed and position of the web to be determined from a sensor on a first roller. In a duplex print process, the first roller also reduces a temperature of the media web and an ink image printed in the first side print operation to within a first predetermined temperature range. A second roller modulates the temperature of the media web and ink ejected onto the media web immediately before the web enters the leveling and spreading system to within a second predetermined temperature range to enable uniformity of the ink and web temperatures for spreading the ink in a nip formed with a third roller.

Abstract: A method for adjusting the tension of a continuous web of recording media in a printing system. The method includes identifying a tension in the continuous web and adjusting the tension in response to the amount of ink being deposited on the recording media. An offset tension value is determined, stored in memory, and used by a controller to adjust the velocity or tension of the continuous web moving through the printing system to improve the printing of images.

Abstract: A system and method for adjusting a transport path length of a continuous web of recording media in a printing system printing duplex images. The method includes detecting alignment marks, for instance top of form (TOF) marks, on the continuous web of print media and adjusting the path length to provide substantially accurate registration of first and second images on opposite sides of the web for duplex imaging. The system to adjust path length includes idler rollers movable with respect to turnbar rollers.

Abstract: An inkjet offset printer includes an imaging drum and a transfix roller skewed with respect to and defining a continuously applied or an uninterrupted nip with the imaging drum to reduce torque disturbances and media wrinkling issues. Acoustic and physical disturbances resulting from a sheet of recording media entering and leaving the nip are reduced or eliminated.

Abstract: An inkjet offset printer includes a heated drum assembly having a hollow drum with an internal surface defining an internal cavity and a heater and a cooler located in the internal cavity. The heater includes at least one ceramic heater element. The cooler includes a slot to direct an air stream to the internal surface of the drum and aids in quenching the heating element for faster control responses.

Abstract: A system that avoids any stopping or reversing of the web direction in a continuous feed printer, instead maintaining consistent process speed, only requiring a slowing and speeding up of the web to cycle through the PR belt seam. This is done by forming a web loop and then immediately flattening the loop after passage of the seam through the transfer zone that includes two transfer BTR rolls with alternating transfer operations, but simultaneous transfer for short periods. Two vacuum assist rolls, one located between the two bias transfer rolls controls the formation of the web loop. A pair of nip forming rolls upstream of the first transfer station and a second vacuum assist roll downstream of the second transfer station control the size of the loop.

Abstract: A phase change inkjet printer is equipped with an agitator to prevent settling of metal particles in melted magnetic phase change ink. The agitator operates to agitate the melted magnetic phase change ink as the ink enters the printhead to maintain the metal particles in suspension within the melted ink.

Abstract: An inkjet printer for printing on a continuous web of recording media includes a receiver to receive a beam of collimated light transmitted across the surface of a continuous web of recording media supported by a roller. The intensity of the transmitted beam received by the receiver can be used to determine the presence of a defect in the continuous web or in the roller. A controller is configured to reduce the speed of or stop movement of the web through the printer and to retract one or more printheads from a printing location to prevent the defect from damaging the printhead(s).

Abstract: A printhead wiper assembly includes an elongated member having a first and second wiper, a linkage, and an actuator. The linkage includes a clutch that enables the elongated member to move to a plurality of positions in response to the actuator activating a plurality of times. The sequence of positions enables first wiper and then the other wiper to contact the printhead face to remove purged ink from the face.

Abstract: An inkjet printer for printing on a continuous web of print media includes a calendering idler roll to reduce the amount of curl at an edge of the continuous web. The calendering idler roll indents the edge of the continuous web to create a predetermined bending stress in fibers of the web to roll out edge damage and to deform the fiber to create a bias in the fiber.

Abstract: A heater panel is configured to heat a print medium in a printer. The heater panel includes electrical conductors that form a plurality of heating zones to emit radiant energy toward the print medium. Heating zones that correspond to edges of the print medium emit radiant energy with a greater power density than heating zones that correspond to central portions of the print medium. The heater panel has a plurality of angled positions to vary the view factor for high gain control.

Abstract: An apparatus includes a photoreceptor belt, a fixed transfer roller positioned on the inside of the photoreceptor belt, and a movable transfer roller positioned on the outside of the photoreceptor belt. The fixed transfer roller and the movable transfer roller are positioned to form a nip, and the photoreceptor belt and a web of print media are positioned in the nip. Also, a support roller and a compensation roller contact the web of print media. The support roller is positioned between the compensation roller and the nip. A physical link is connected to the support roller and the compensation roller. The physical link moves the support roller and the compensation roller so as to keep a constant tension on the web of print media.

Abstract: In an inkjet printing apparatus, a heater heats a drip bib that is located below a plurality of inkjets in a printhead to a temperature that melts ink collected on a surface of the drip bib. Pressurized air is directed toward the surface of the drip bib to remove the melted ink from the surface of the drip bib.

Abstract: A pressurized ink delivery system having two delivery reservoirs in an inkjet printer enables a control system to alternate between the two reservoirs for printhead supply without coupling pressurized air from a delivery reservoir to a low pressure source of ink. Each delivery reservoir includes a conduit having an orifice that enables the pressure within a delivery reservoir to exit the reservoir before the ink delivery reservoir is fluidly connected to the low pressure source of ink for refilling of the delivery reservoir. By dropping the high pressure reservoir to atmosphere and then switching the seal actuators for the two reservoirs, the spray of ink is avoided.

Abstract: A radiant heating unit is selectively operated to move radiant heating panels to regulate heating of a continuous web of media as the web moves along a media pathway in an imaging device. The radiant heating panels in a radiant heating unit may be moved to any one of a plurality of positions between and including a fully open position and a retracted position in the housing. A panel driver is operated to move the radiant heating panels to one of the positions in the plurality of positions in response to a variable view factor signal.

Abstract: In an inkjet printing apparatus, a heater heats a drib bib that is located below a plurality of inkjets in a printhead to a temperature that melts ink collected on a surface of the drip bib. Pressurized air is directed toward the surface of the drip bib to remove the melted ink from the surface of the drip bib.

Abstract: A printer includes a plurality of a plurality of printheads and a plurality of rolls positioned opposite the printheads along a media path in the printer. Print media contact and move over the rolls as the printheads eject ink onto the print media moving along the media path. A controller is configured to generate a signal to operate a printhead with reference to an angular position of a roll positioned opposite to the printhead that receives the signal to compensate for flight time errors due to backer roll eccentricity.