Abstract: A system and approach for addressing modules on a platform bus that may incorporate a master module and one or more slave modules. The platform bus may run through sub-base connectors that interlock modules together on a rail. Addressing of the modules may occur automatically and dynamically in that the master module may have a first address by default, and a first slave module adjoining the master module may be assigned a second address. A second slave module adjoining the first slave module, if there is one, may be assigned a third address. Each of the other slave modules, adjoining a preceding slave module assigned an address, may be assigned a next address after an address assigned to a preceding slave module. Addresses may be assigned in a numerical order to each module based on a physical position of the respective module on a rail.

Abstract: A system and approach for a programmable display. The system may incorporate a display designed to operate a combustion control mechanism, dedicated purpose devices having a status represented by a set of defined data items referred to as registers, programmable behavior logic designed by a customer, other registers created by the customer to provide data generated by the programmable behavior logic, and a standard interface for serving the other registers to the display. The standard interface may be a protocol used by a web server. The web server may receive requests for data from a client and provide responses to the requests from the client. The customer, by data from the programmable logic, may control content, appearance or behavior of one or more objects on the display. The objects may send altered values to registers for operating the combustion control mechanism.

Abstract: Methods and systems for operating a water heater to limit the effects of stacking in a water heater tank are disclosed. In some cases, the water heater controller may determine a rate of change of the water temperature in the water heater tank. If the rate of change exceeds a threshold value, the controller may adjust the water heater temperature set point downward to help reduce stacking in the water heater. In some cases, the water heater temperature set point may be returned to the original water heater temperature set point when stacking is no longer likely to be of a concern. In one illustrative embodiment, the controller may track the time that the heater of the water heater is in the “on” state, or the time that the heater is in the “off” state, during subsequent heating cycles. The controller may then compare the “on” time or the “off” time to respective recovery threshold times.

Abstract: A locally powered intermittent pilot combustion controller may include an igniter, a thermal electric and/or photoelectric device that produces an electrical signal having power when exposed to a flame, and a local power source for providing power when the thermal electric and/or photoelectric device is not exposed to a flame. In some cases, the intermittent pilot combustion controller may include a memory for storing information about an ignition sequence for igniting a pilot flame, and a controller coupled to the memory. The controller may be configured to initiate the ignition sequence of the pilot flame using information stored in the memory, determine whether the ignition was successful by monitoring the electrical signal produced by the thermal electric and/or photoelectric device, and adjust the information stored in the memory based on whether the ignition sequence completed successfully.

Abstract: A flame powered intermittent pilot combustion controller may include a first power source and a second power source separate from the first power source, a thermal electric and/or photoelectric device, an igniter and a controller. The thermal electric and/or photoelectric device may charge the first power source when exposed to a flame. The controller and the igniter may receive power from the first power source when the first power source has sufficient available power, and may receive power from the second power source when the first power source does not have sufficient available power.

Abstract: Methods and systems for operating a water heater to limit the effects of stacking in a water heater tank are disclosed. In some cases, the water heater controller may determine a rate of change of the water temperature in the water heater tank. If the rate of change exceeds a threshold value, the controller may adjust the water heater temperature set point downward to help reduce stacking in the water heater. In some cases, the water heater temperature set point may be returned to the original water heater temperature set point when stacking is no longer likely to be of a concern. In one illustrative embodiment, the controller may track the time that the heater of the water heater is in the “on” state, or the time that the heater is in the “off” state, during subsequent heating cycles. The controller may then compare the “on” time or the “off” time to respective recovery threshold times.

Abstract: Appliance control with ground reference compensation is provided. Ground reference compensation can be desirable when a device or component of an appliance is powered by a higher power source, and is controlled by a controller that is powered by a lower power source. In such a situation, a voltage difference can develop between the ground references of the higher and lower power sources, which can affect accurate control of the device or component. In some cases, a measure related to the voltage difference between the ground references is first determined, and then the power/voltage that is ultimately delivered to the device or component is adjusted or compensated based, at least in part, on the determined difference.

Abstract: Methods and systems for operating a water heater to limit the effects of stacking in a water heater tank are disclosed. In some cases, the water heater controller may determine a rate of change of the water temperature in the water heater tank. If the rate of change exceeds a threshold value, the controller may adjust the water heater temperature set point downward to help reduce stacking in the water heater. In some cases, the water heater temperature set point may be returned to the original water heater temperature set point when stacking is no longer likely to be of a concern. In one illustrative embodiment, the controller may track the time that the heater of the water heater is in the “on” state, or the time that the heater is in the “off” state, during subsequent heating cycles. The controller may then compare the “on” time or the “off” time to respective recovery threshold times.

Abstract: Appliance control with ground reference compensation is provided. Ground reference compensation can be desirable when a device or component of an appliance is powered by a higher power source, and is controlled by a controller that is powered by a lower power source. In such a situation, a voltage difference can develop between the ground references of the higher and lower power sources, which can affect accurate control of the device or component. In some cases, a measure related to the voltage difference between the ground references is first determined, and then the power/voltage that is ultimately delivered to the device or component is adjusted or compensated based, at least in part, on the determined difference.

Abstract: A modulating gas burner control system using closed loop feedback from a flame rod which provides a signal that varies with gas pressure and which provides combustion air fan control to accurately control the heat from the system without use of expensive control valves.

Abstract: A fault detection system and method for a warm air furnace is provided. A sensing circuit connected to an AC power source measures a level of current consumption during several points in the warm air furnace operating sequence. The measured level of current consumption is compared with an expected value. If the measured level exceeds the expected level by a threshold amount, a fault in the warm air furnace may be detected. An indication of at least one warm air furnace component that is most likely to have caused the fault may be provided.

Abstract: A burner assembly for use in a warm air furnace. The burner assembly has a cooling air box for receiving air and a premix burner for receiving air-fuel premix positioned within and spaced apart from the cooling air box. The burner assembly also has a burner face assembly defining a front end of the premix burner. The burner face assembly includes a first plate positioned on top of a second plate, and a third plate positioned underneath the second plate. Each plate of the burner face assembly has a plurality of aligned burner openings. In the burner assembly, air-fuel premix is pulled through the premix burner, air is pulled through the cooling air box to cool the premix burner, and flames are projected from each of the burner openings of the burner face assembly for transferring heat within the warm air furnace.

Abstract: Methods and apparatus for controlling the cooling set point value of a climate control system are provided. In one illustrative embodiment, a humidity error is determined as a function of the actual humidity in the inside space and a humidity set point value. The cooling set point value is then adjusted by a cooling offset that is a function of the humidity error. Under humid conditions, and when insufficient dehumidification occurs during a normal cooling cycle, lowering the cooling set point may provide further dehumidification, which may improve comfort in the inside space. Under less humid conditions, and when the humidity level in the inside space is already below the humidity set point value, increasing the cooling set point value may lower the energy usage of the climate control system while still providing comfort.

Abstract: A warm air furnace system has a valve for controlling the flow of fuel, and a mixing component for receiving fuel from the valve and mixing the fuel with air to form an air-fuel premix. The warm air furnace system also has a burner assembly for receiving the air-fuel premix from the mixer, and an inducer for pulling the air-fuel premix through the burner assembly. The air-fuel premix drawn from the burner assembly is ignited into a flame by an ignition element. The flame transfers heat to a heat exchanger in communication with and positioned between the burner assembly and the inducer. The heat exchanger, in turn, transfers heat to air being passed over the heat exchanger by a circulation fan. The heated air passed over the heat exchanger then provides heat to a user of the furnace.

Abstract: A warm air furnace system has a valve for controlling the flow of fuel, and a mixing component for receiving fuel from the valve and mixing the fuel with air to form an air-fuel premix. The warm air furnace system also has a burner assembly for receiving the air-fuel premix from the mixer, and an inducer for pulling the air-fuel premix through the burner assembly. The air-fuel premix drawn from the burner assembly is ignited into a flame by an ignition element. The flame transfers heat to a heat exchanger in communication with and positioned between the burner assembly and the inducer. The heat exchanger, in turn, transfers heat to air being passed over the heat exchanger by a circulation fan. The heated air passed over the heat exchanger then provides heat to a user of the furnace.

Abstract: A burner assembly for use in a warm air furnace. The burner assembly has a cooling air box for receiving air and a premix burner for receiving air-fuel premix positioned within and spaced apart from the cooling air box. The burner assembly also has a burner face assembly defining a front end of the premix burner. The burner face assembly includes a first plate positioned on top of a second plate, and a third plate positioned underneath the second plate. Each plate of the burner face assembly has a plurality of aligned burner openings. In the burner assembly, air-fuel premix is pulled through the premix burner, air is pulled through the cooling air box to cool the premix burner, and flames are projected from each of the burner openings of the burner face assembly for transferring heat within the warm air furnace.

Abstract: Methods and apparatus for controlling the cooling set point value of a climate control system are provided. In one illustrative embodiment, a humidity error is determined as a function of the actual humidity in the inside space and a humidity set point value. The cooling set point value is then adjusted by a cooling offset that is a function of the humidity error. Under humid conditions, and when insufficient dehumidification occurs during a normal cooling cycle, lowering the cooling set point may provide further dehumidification, which may improve comfort in the inside space. Under less humid conditions, and when the humidity level in the inside space is already below the humidity set point value, increasing the cooling set point value may lower the energy usage of the climate control system while still providing comfort.

Abstract: A method of communicating between a plurality of devices in a controller area network is disclosed. The method includes a first device transmitting a first message over the network, a second device comparing a first value in the first message with a second value, and a third device responding to messages it receives over the network. The method may involve a number of producer devices and a consumer device. The consumer device responds to messages sent as instance zero. The method may involve a number of producer devices, an intermediate consumer and a consumer device. The producer devices send their messages as instances other than zero. The intermediate consumer receives the messages from the producer devices, compares them, and sends messages as instance zero to the consumer device. The producer devices may be thermostats, actuators, sensors, etc. The consumer device may be a furnace, an air conditioner, etc.

Abstract: A solid-state fail safe gas valve system in which first and second gas valves are arranged in series in a gas passageway, the valves being actuatable by first and second solenoid operators respectively, the second operator requiring a voltage greater than the operating voltage supplied to the valve system to achieve actuation. The operators are separately energized through microprocessor controlled switches so that a capacitor connected across the second operator and its switch is pumped to a voltage above the supplied voltage by voltage induced by interrupted energization of the first operator.

Abstract: An ignition circuit and method for a hot surface ignitor. The ignition process and apparatus enforces a short warm-up period for the hot surface ignitor where approximately half power is supplied at start-up to the ignitor until the ignitor warms to a point where its impedance is increased. By warming the ignitor gradually, the system power supply is not pulled down to a level which may cause malfunction of other electronics connected to the same supply. Further, the voltage level to the ignitor is controlled so that service life of the ignitor is extended.