Abstract: A valve system having a valve operated by a piezoelectric device to control the flow of fluid through the valve system. Movement of the valve is controlled by a pre-stressed bender actuator that changes its shape by deforming in opposite axial directions in response to a control signal applied by an actuator control system. The valve system may comprise a common rail fuel injector, electrohydraulic actuator system, electronically-controlled fuel injector, gasoline port injector, fluid metering valve, relief valve, reducing valve, direct valve or direct-injection gasoline injector.

Abstract: A valve system having a valve operated by a piezoelectric device to control the flow of fluid through the valve system. Movement of the valve is controlled by a pre-stressed bender actuator that changes its shape by deforming in opposite axial directions in response to a control signal applied by an actuator control system. The valve system may comprise a common rail fuel injector, electrohydraulic actuator system, electronically-controlled fuel injector, gasoline port injector, fluid metering valve, relief valve, reducing valve, direct valve or direct-injection gasoline injector.

Abstract: A valve system having a valve operated by a piezoelectric device to control the flow of fluid through the valve system. Movement of the valve is controlled by a pre-stressed bender actuator that changes its shape by deforming in opposite axial directions in response to a control signal applied by an actuator control system. The valve system may comprise a common rail fuel injector, electrohydraulic actuator system, electronically-controlled fuel injector, gasoline port injector, fluid metering valve, relief valve, reducing valve, direct valve or direct-injection gasoline injector.

Abstract: A method of calibrating a variable valve actuation system is provided. An engine valve is moved from a first position where the engine valve blocks a flow of fluid to a second position where the engine valve passes a flow of fluid. A valve actuator is actuated to prevent the engine valve from returning to the first position. A signal is transmitted to cause the valve actuator and to allow the engine valve to return to the first position. The return of the engine valve to the first position is determined. A time parameter indicative of an elapsed time between the transmission of the signal and movement of the engine valve to the first position is determined.

Abstract: It is known that the performance of actual fuel injectors tends to deviate from performance of nominal fuel injectors in both quantity and timing of each fuel injection event. These deviations in timing and/or quantity can be a function of such variables as the on-time itself, rail pressure in the case of hydraulically actuated fuel injectors, and engine temperature. In addition, these variations in performance can change over the life of the fuel injector. Therefore, in order to accurately correct for performance deviations in each individual fuel injector, the invention can include an up-to-date diagnostic of that deviation in performance. The present invention includes in-chassis strategies for evaluating fuel injector performance deviations in both quantity and timing, and further includes software strategies for applying control signal adjustments to make all of the fuel injectors in a given engine behave more uniformly and more like a nominal fuel injector.

Abstract: A control system adapted to control an actuator between extended and retracted positions has a fluid control valve connected to the actuator a source of high pressure fluid and a reservoir. The fluid control valve is movable between a first position at which the actuator is connected back to the fluid reservoir adapted and a second position operable to connect the actuator to a high pressure actuation fluid source. An electronic control module is connected in control communication with the fluid control valve and adapted to automatically generate a control signal to position the control valve at the second position in response to an elapsed time being passed at which the fluid control valve is at the first position is greater than a predetermined time.

Abstract: It is becoming more common for diesel engine cylinders to include an engine compression release brake that can utilize energy built up in the cylinder to provide additional braking for the vehicle. The present invention utilizes a software diagnostic test that is stored in an electronic control module to detect defects in the engine compression release brakes. In particular, the present invention operates a first portion of the engine cylinders in a power mode and a second portion of the engine cylinders in a braking mode and compares a resulting fuel injector response or engine response to an expected value to determine if one or more of the engine compression release brakes are performing as expected.

Abstract: A method of engine compression release braking with avoidance of turbine overspeed is disclosed. Initially, an electronic control module determines whether a turbine overspeed condition is present. If an overspeed condition is present, then the blow down timing of an engine compression release braking event is advanced. The present invention is particularly applicable to preventing turbine overspeed for vehicles operating at higher altitudes while compression braking.

Abstract: In many cases, intake and/or exhaust valves and fuel injector plungers are desirably placed in a predetermined condition prior to starting the engine. In hydraulic systems, leakage and thermal contraction can lead to pressure loss during a period of non-operation, thereby allowing the components to move away from the predetermined condition. Similar concerns arise with the use of residual electromagnetic force, which can decay over time. In the case of intake/exhaust valves, for example, such undesired movement can led to a potential collision between the valves and the engine piston during starting. This invention provides a system and method for presetting the engine and/or the components thereof to the predetermined condition just prior to starting the engine.

Abstract: It is known that performance of actual fuel injectors tends to deviate from performance of a nominal injector as a function of rail pressure and on-time, due to such factors as machining tolerances of fuel injector components. In addition, performance characteristics of fuel injectors tend to change after they have been broken in. These changes can lead to unexpected inconsistencies with other engine components. For example, for those engines which utilize smoke limiting maps, when the injectors are not performing as expected, the injection adjustments that result from use of the smoke limiting maps can sometimes become fruitless. Therefore, the present invention includes two in-chassis strategies for evaluating fuel injector performance, including a bare acceleration test and a loaded fuel injector performance test.

Abstract: A dual solenoid latching actuator is disclosed and provides an electrical circuit that includes at least one current restrictor, which are preferably a first diode and a second diode. The at least one current restrictor is positioned and arranged such that current flowing in a first direction can energize only one of a first solenoid coil and a second solenoid coil and current flowing in a second direction can energize only the other solenoid coil.

Abstract: Traditional engine compression release brake systems include an engine brake that is associated with each cylinder of the engine. However, if the maximum braking horsepower required by the engine is less than that produced using all engine cylinders, the engine includes excess components. In an effort to reduce the number of engine components, and therefore increase engine robustness, the present invention includes an engine compression release brake system that provides a number of engine brakes that is less than the total number of engine cylinders.

Abstract: The present invention finds application in hydraulically actuated valves, such as gas exchange valves, having a valve member that moves within a valve body between an open position and a closed position. In valves such as these, the valve member typically includes a valve surface that contacts a valve seat included on the valve body when moving to its closed position. However, the impact velocity when the valve surface contacts the valve seat can be quite high. This can lead to fatigue of the valve stem and can wear out the valve seat, both of which can shorten the effective life of the valve. Therefore, the present invention includes a hydraulic pulse generator for slowing movement of the valve member which includes the direction of a hydraulic pulse toward the valve member as the valve member moves from its open position to its closed position.

Abstract: An actuator for adjusting a clearance between an end of a valve and an end of the actuator. The actuator has a piston therein having a central bore of which a portion is threaded. The piston has an end and has a flat defined near the end. The actuator has a stem member positioned therein. The stem member has a central portion which is threadedly positioned within the threaded portion of the central bore. The stem member defines a first end and a second end, and a threaded portion is located near the second end. The first end of the stem member and the end of the piston has a predetermined length which is adjustable. The predetermined length is adjusted by threadedly rotating the stem member relative to the piston. A locking device fixes the predetermined length during operation of the engine.

Abstract: An actuator for adjusting a clearance between an end of a valve and an end of the actuator. The actuator has a piston therein having a central bore of which a portion is threaded. The piston has an end and has a flat defined near the end. The actuator has a stem member positioned therein. The stem member has a central portion which is threadedly positioned within the threaded portion of the central bore. The stem member defines a first end and a second end, and a threaded portion is located near the second end. The first end of the stem member and the end of the piston has a predetermined length which is adjustable. The predetermined length is adjusted by threadedly rotating the stem member relative to the piston. A locking device fixes the predetermined length during operation of the engine.

Abstract: A method of engine compression release braking includes an initial step of compressing gas in an engine cylinder. A compression release brake valve is then opened at least in part by fluidly connecting a brake actuator to a source of high pressure actuation fluid. Next, a valve closing timing that results a valve seating velocity that is less than a pre-determined velocity is determined. The compression release brake valve is then closed at the valve closing timing at least in part by fluidly connecting the brake actuator to a low pressure actuation fluid reservoir.

Abstract: The invention relates to a method and an arrangement for engine braking a four-stroke internal combustion engine. The engine has for each cylinder (2) at least one inlet valve (7) and at least one exhaust valve (9) for controlling communication between a combustion chamber (5) in the cylinder (2) and an inlet system (8) and an exhaust system (10) respectively. In accordance with the invention, the arrangement also establishes communication between the combustion chamber (5) and the exhaust system (10) in conjunction with the exhaust stroke and also when the piston (3) is located in the proximity of the its bottom-dead-center position after the inlet stroke and during the latter part of the expansion stroke.

Abstract: A fuel injector includes an injector body that defines a nozzle outlet. A needle valve member is mounted in the injector body and moveable a lift distance between an open position in which the nozzle outlet is open, and a closed position in which the nozzle outlet is blocked. A piezoelectric actuator is mounted in the injector body and is moveable a piezo distance between an off position and an on position. A coupling linkage interconnects the needle valve member to the piezoelectric actuator such that a movement of the piezoelectric actuator is multiplied into a larger movement of the needle valve member.

Abstract: The present invention finds application in hydraulically actuated valves, such as gas exchange valves, having a valve member that moves within a valve body between an open position and a closed position. In valves such as these, the valve member typically includes a valve surface that contacts a valve seat included on the valve body when moving to its closed position. However, the impact velocity when the valve surface contacts the valve seat can be quite high. This can lead to fatigue of the valve stem and can wear out the valve seat, both of which can shorten the effective life of the valve. Therefore, the present invention includes a hydraulic pulse generator for slowing movement of the valve member which includes the direction of a hydraulic pulse toward the valve member as the valve member moves from its open position to its closed position.

Abstract: A structure and method for electronically minimizing or eliminating performance variation of an apparatus controllable by a control signal, such as an electronically-controlled fuel injector, is disclosed. The method includes the steps of measuring the resultant characteristics of the apparatus at a plurality of operating conditions, such as timing and delivery characteristics of the fuel injector, adjusting the control signal as a function of the measured resultant characteristics, such as by adjusting a base timing and duration or pulse width of a fuel delivery command signal for a fuel injector, and controlling the apparatus in accordance with the adjusted control signal to reduce performance variation.