Abstract: An enhanced warm-up operation mode operates a first portion of engine cylinders in a power mode and a second portion of engine cylinders in a braking mode. More fuel is injected into the powered cylinders in order to maintain engine speed and overcome the retarding force of the engine compression release brakes on the braking cylinders. The engine cycles through which cylinders are powered and which are braking during the warm-up procedure. The process reduces emissions, such as white smoke, that are common during cold start conditions.

Abstract: A fuel injector includes an injector body that defines a nozzle outlet. A needle valve member is mounted in the injector body and moveable a lift distance between an open position in which the nozzle outlet is open, and a closed position in which the nozzle outlet is blocked. A piezoelectric actuator is mounted in the injector body and is moveable a piezo distance between an off position and an on position. A coupling linkage interconnects the needle valve member to the piezoelectric actuator such that a movement of the piezoelectric actuator is multiplied into a larger movement of the needle valve member.

Abstract: In internal combustion engines, certain hydraulically or electrically powered components can be used, such as engine intake/exhaust valves and fuel injector plungers. In many cases, these components are desirably placed in a predetermined condition prior to starting the engine, in many cases by way of a spring or other biasing devices that biased the components to the predetermined condition. In other cases, however, hydraulic pressure or electromagnetic force is used to maintain the components in the predetermined condition. In hydraulic systems, however, leakage and thermal contraction can lead to pressure loss during period of non-operation, thereby allowing the components to move away from the predetermined condition. Similar concerns arise with the use of residual electromagnetic force, which can decay over time. In the case of intake/exhaust valves, for example, such undesired movement can lead to a potential collision between the valves and the engine piston during starting.

Abstract: A variable delivery liquid pump system includes a housing defining an inlet, an outlet and a plunger bore. A rotating shaft includes a cam that defines a fixed displacement distance with each rotation of the shaft. A plunger is slidably positioned in the plunger bore. A supply of liquid at a supply pressure is attached to the inlet by a supply passage. An output control mechanism includes an electronically-controlled flow restriction valve positioned in the supply passage. The plunger retracts less than the fixed displacement distance of the cam during each rotation of the shaft when the flow restriction valve is at least partially closed. The variable delivery pump is particularly suited for use in a hydraulically-actuated fuel injection system.

Abstract: A fuel injector includes an injector body that defines a nozzle outlet. A needle valve member is mounted in the injector body and moveable a lift distance between an open position in which the nozzle outlet is open, and a closed position in which the nozzle outlet is blocked. A piezoelectric actuator is mounted in the injector body and is moveable a piezo distance between an off position and an on position. A coupling linkage interconnects the needle valve member to the piezoelectric actuator such that a movement of the piezoelectric actuator is multiplied into a larger movement of the needle valve member.

Abstract: A fuel injector adapted for an internal combustion engine has a cam driven pumping mechanism, a pressure intensifier mechanism, an injection mechanism, and an electronically responsive relief valve mechanism. The cam driven pumping mechanism has a pumping piston operably reciprocating to pressurize a hydraulic fluid to a first pressure. The pressure intensifier mechanism receives the hydraulic fluid at the first pressure from the pumping mechanism, and acts against fuel to pressurize it to a second pressure greater than the first pressure. The injection mechanism receives the highly pressurized fuel from the intensifier mechanism. The injection mechanism includes a check blocking an orifice in an end portion of the injection mechanism. The pressurized fluid displaces the check away from the end of the injection mechanism by the pressurized second fluid to begin fuel injection.

Abstract: A jumper tube with improved misalignment capability comprising a cylindrically shaped receiver portion having a central bore that receives an electronically controlled hydraulically actuated unit fuel injector, an annular groove disposed adjacent each end of the bore, a resilient seal ring disposed in each annular groove, forming a seal between the injector and the bore and providing three degrees of freedom between the injector and bore, a tubular portion having an elongated passage in fluid communication with the bore and a conduit in fluid communication with an actuating fluid manifold and the elongated passage and a bolt extending through the tubular portion, the conduit portion and a portion of the actuating fluid manifold removably attaching the jumper tube to a head of an internal combustion engine.

Abstract: A hydraulically actuated fuel injector includes an injector body having a needle control chamber, a nozzle chamber, and a nozzle outlet that opens to the nozzle chamber. Fuel within the injector is hydraulically pressurized during each injection cycle. A needle valve is positioned to reciprocate in the nozzle chamber between an open position in which the nozzle outlet is open and a closed position in which the nozzle outlet is closed. The needle valve includes a closing hydraulic surface exposed to pressure in the needle control chamber. A needle control valve is mounted within the injector body and is moveable between an off position in which the needle control chamber is opened to a source of high pressure fluid and an on position in which the needle control chamber is opened to a low pressure passage.

Abstract: A reciprocating piston/barrel assembly, through which a fluid is capable of flowing, includes a piston having a pressure face separated from a downstream face by a side surface. A barrel has an interior wall surface defining a bore that is sized to slidably receive the piston. The bore is longer than the piston such that the bore includes an upstream volume adjacent the pressure face of the piston and a downstream volume adjacent the downstream face of the piston. The assembly includes some way for producing a pressure differential between the upstream volume and the downstream volume. The side surface and/or interior wall surface include at least one surface irregularity--indentation and/or protrusion--of sufficient size to increase flow resistance. In order to produce the axial force effect of the present invention, the fluid flow between the piston side surface and the barrel's interior wall surface must be faster than the speed of the piston.

Abstract: An improved hydraulically-actuated fluid injector system comprises a hydraulically-actuated fuel pressurization member, a fluid storage chamber, and a direct-operated check. Pressurization of fluid in the storage chamber begins before the start of fluid injection. Fluid injection begins by hydraulically unbalancing the check. Fluid injection ends by hydraulically balancing the check to allow a biasing device to close the check. Preferably, actuating fluid that is spilled from the fuel pressurization member (to end fuel injection) is communicated to a hydraulic motor which drives a source of pressurized hydraulically-actuating fluid.The present invention provides improved control of several fluid injection parameters, including higher peak fluid injection capability and less fluid injection pressure drop at the end of injection, resulting in improved engine performance and lower emissions, noise, and wear.

Abstract: A structure and method for electronically minimizing or eliminating performance variation of an apparatus controllable by a control signal, such as an electronically-controlled fuel injector, is disclosed. The method includes the steps of measuring the resultant characteristics of the apparatus at a plurality of operating conditions, such as timing and delivery characteristics of the fuel injector, adjusting the control signal as a function of the measured resultant characteristics, such as by adjusting a base timing and duration or pulse width of a fuel delivery command signal for a fuel injector, and controlling the apparatus in accordance with the adjusted control signal to reduce performance variation.

Abstract: An improved electronically-controlled fluid injector system comprises a fluid storage chamber and a direct-operated check. Pressurization of fluid in the storage chamber begins before the start of fluid injection. Fluid injection begins by hydraulically unbalancing the check. Fluid injection sharply ends by hydraulically balancing the check to allow a biasing device to close the check. The present invention provides improved control of several fluid injection parameters, including higher peak fluid injection capability and less fluid injection pressure drop at the end of injection, resulting in improved engine performance and lower emissions, noise, and wear.

Abstract: An improved electronically-controlled fluid injector system comprises a fluid storage chamber and a direct-operated check. Pressurization of fluid in the storage chamber begins before the start of fluid injection. Fluid injection begins by hydraulically unbalancing the check. Fluid injection sharply ends by hydraulically balancing the check to allow a biasing device to close the check.The present invention provides improved control of several fluid injection parameters, including higher peak fluid injection capability and less fluid injection pressure drop at the end of injection, resulting in improved engine performance and lower emissions, noise, and wear.

Abstract: An improved electronically-controlled fluid injector system comprises a fluid storage chamber and a direct-operated check. Pressurization of fluid in the storage chamber begins before the start of fluid injection. Fluid injection begins by hydraulically unbalancing the check. Fluid injection sharply ends by hydraulically balancing the check to allow a biasing device to close the check. A fluid, such as fuel, can be injected as a purely vapor phase to improve mixing with combustion air.The present invention provides improved control of several fluid injection parameters, including higher peak fluid injection capability and less fluid injection pressure drop at the end of injection, resulting in improved engine performance and lower emissions, noise, and wear.

Abstract: A fuel injector assembly having a valve with a valve seat and at least one pressure-equalizing fuel cavity to reduce pressure variations at the valve seat when the valve is in a closed position. The fuel injector assembly has a fuel injector body and a fuel inlet formed in the fuel injector body. A nozzle with a nozzle fuel cavity is formed in the fuel injector body, and a nozzle check is disposed for reciprocating movement in the nozzle. A valve having a valve element and a valve seat is disposed in the fuel injector body. The valve element has a first position relative to the valve seat in which the fuel inlet is fluidly isolated from the nozzle fuel cavity and a second position relative to the valve seat in which the fuel inlet is fluidly coupled to the nozzle fuel cavity.

Abstract: A control valve assembly adapted for a fuel injector includes a valve seat with fluid inlet and fluid outlet. A poppet valve controls the flow of fluid through the valve seat. A pair of electrical actuators are selectively operably energized for releasing the poppet and moving the poppet to valve open and closed positions. Split fuel injection can be provided using either sequential operation or concurrent operation, i.e., phasing. Permanent magnets, holding current and residual magnetism enable the latching of the poppet valve in each of the valve open and closed positions.

Abstract: A fuel injector assembly for a fuel injection system has a fuel pumping assembly with a fuel inlet and a fuel nozzle for causing fuel to be periodically pumped from the fuel inlet through the nozzle. The fuel injector assembly has an electro-hydraulic control valve associated with the fuel pumping means. The control valve comprises a housing, a first conduit formed in the housing and fluidly coupled to the fuel pumping means, a second conduit formed in the housing and fluidly coupled to a source of pressurized hydraulic fluid. A valve element is disposed in the housing and is reciprocable between a first position in which the first conduit is fluidly coupled to the second conduit and a second position in which the first conduit is fluidly isolated from the second conduit. The control valve also includes a pair of electrically energizable electromagnetic devices for controlling the reciprocation of the valve element.

Abstract: An actuator and valve assembly is disclosed which comprises an electrically-energizable actuator assembly and a device for communicating, collecting and draining damping fluid with respect to at least one cavity of the actuator assembly. If too much damping fluid remains in the actuator and valve assembly after shutdown, that damping fluid may cool off and cause slow response of the actuator and valve assembly when it is re-energized. The end result is that quick starting and/or operation of the actuator and valve assembly may be hindered, particularly under cold operating conditions. The communicating, collecting and draining means permits at least a portion of the hot damping fluid to automatically drain from the cavity after the actuator and valve assembly has been shutdown.

Abstract: An improved hydraulically-actuated fluid injector system comprises a hydraulically-actuated fuel pressurization member, a fluid storage chamber, and a direct-operated check. Pressurization of fluid in the storage chamber begins before the start of fluid injection. Fluid injection begins by hydraulically unbalancing the check. Fluid injection ends by hydraulically balancing the check to allow a biasing device to close the check. Preferably, actuating fluid that is spilled from the fuel pressurization member (to end fuel injection) is communicated to a hydraulic motor which drives a source of pressurized hydraulically-actuating fluid.The present invention provides improved control of several fluid injection parameters, including higher peak fluid injection capability and less fluid injection pressure drop at the end of injection, resulting in improved engine performance and lower emissions, noise, and wear.

Abstract: A fuel injection control mechanism for use in a fuel system is adapted to be connected between a fuel injection pump and a fuel injector. The mechanism includes a main passage, a chamber, a primary valve connecting the main passage to the chamber, a piston disposed within the chamber, a spring biasing the piston toward the primary valve and an adjustment compartment. A wall separates the chamber from the adjustment compartment, and a removable cap encloses the adjustment compartment. Apparatus is provided for adjusting the biasing force of the spring and travel limits of the piston. Adjustment can be accomplished to vary fluid characteristics in the fuel delivered to the injector without the need to disassemble the mechanism or disconnect the mechanism from the fuel system.