Abstract: This invention relates to control techniques and controllers for resonant discontinuous forward power converters (RDFCs). A controller for a resonant discontinuous forward converter (RDFC), said converter including a transformer with primary and secondary matched polarity windings and a switch to, in operation, cyclically switch DC power to said primary winding of said transformer, said converter further having a DC output coupled to said secondary winding of said converter, said controller having a primary sense input to sense a primary winding signal, said primary winding signal representing a voltage across said primary winding or across an additional winding coupled to said primary winding, and wherein said controller is configured to switch on said switch in response to detection of a reduction in a rate of change of said primary winding signal below a threshold, adjacent a substantially minimum value in an operational cycle of said sensed primary winding signal to convey power to said DC output.

Abstract: This invention relates to control techniques and controllers for resonant discontinuous forward power converters (RDFCs). We describe a controller for a resonant discontinuous forward converter (RDFC), said forward converter including a transformer with first and second matched polarity windings and a switch to switch dc power to said first winding of said transformer, said converter further having a dc output coupled to said second winding of said transformer, and wherein said controller has two modes, a first operational mode during which said switch is controlled to switch said dc power at a frequency which substantially coincides with a resonant frequency of operation of said RDFC such that said RDFC supplies power from said dc output, and a second, reduced power operational mode during which a drive to said switch is controlled to increase a proportion of time during which said switch is off.

Abstract: This invention relates to control techniques and controllers for resonant discontinuous forward power converters (RDFCs). A method of controlling a resonant discontinuous forward converter (RDFC), said converter including a transformer with primary and secondary matched polarity windings and a switch to, in operation, cyclically switch DC power to said primary winding of said transformer, said converter further having a DC output coupled to said secondary winding of said converter, said method comprising: sensing a transformer signal, said transformer signal representing a voltage across a winding of said transformer or a resonant current in a winding of said transformer; calculating a resonance period of said RDFC from said sensed transformer signal; and controlling an off duration of said switch in response to said calculated resonance period such that a sub-harmonic oscillation in said resonant voltage across said primary winding is reduced.

Abstract: We describe a resonant discontinuous power converter including a magnetic energy storage device, and a bipolar junction transistor (BJT) switch having a collector terminal coupled to repetitively switch power from the input on and off to said magnetic energy storage device such that power is transferred from the input to the output. During an off-period of said BJT switch a voltage on said magnetic energy storage device and on said collector terminal of said BJT is at least partially resonant. The power converter includes a voltage clamping circuit to clamp a base voltage on a base terminal of said BJT during a resonant portion of said off-period to limit an excursion of a collector voltage on said collector terminal of said BJT towards or beyond an emitter voltage of said BJT during said resonant portion of said off-period, in particular to inhibit reverse bias of a base emitter junction of the transistor.

Abstract: A discontinuous resonant forward power converter including a controller having an output coupled to a controllable switch and which is configured to control the switch such that a voltage waveform on a secondary winding of a transformer of the converter has a first portion during which the switch is on and current flows into an output node of the converter which is coupled to the output rectifier and to a smoothing capacitor, and which has a second substantially resonant portion during which the switch and an output rectifier are both off. Substantially no current flows into the output node during the second portion of said voltage waveform.

Abstract: We describe a switch mode power supply (SMPS) controller employing a combination of pulse frequency and pulse width modulation. The controller employs a “gear box” control scheme using two complementary control loops, one for real-time control of the SMPS using PFM and a second using a PWM control scheme which monitors the switching frequency and, at defined operating points, adjusts the pulse width up or down through a set of pre-determined values. This can be considered analogous to the gearbox of a motor vehicle with the SMPS pulse width, switching frequency and output power roughly corresponding to the vehicle's gear ratio, engine speed and road speed respectively.

Abstract: We describe a switching power converter comprising a bipolar switching device (BJT or IGBT) switching an inductive load, and including a closed-loop control system. The control system comprises a voltage sensing system to sense a voltage on a collector terminal of the switching device and provide a voltage sense signal; a controller; and a drive modulation system coupled to an output of the controller for modulating a drive to the control terminal of said bipolar switching device responsive to a controller control signal; wherein said controller is configured to monitor changes in the sensed voltage during a period when said switching device is switched on and to control said drive modulation system to control the degree of saturation of said bipolar switching device when the device is switched on and hence improve turn-off times.

Abstract: This invention relates to control techniques and controllers for resonant discontinuous forward power converters (RDFCs). A controller for a resonant discontinuous forward converter (RDFC), said converter including a transformer with primary and secondary matched polarity windings and a switch to, in operation, cyclically switch DC power to said primary winding of said transformer, said converter further having a DC output coupled to said secondary winding of said converter, said controller having a primary sense input to sense a primary winding signal, said primary winding signal representing a voltage across said primary winding or across an additional winding coupled to said primary winding, and wherein said controller is configured to switch on said switch in response to detection of a reduction in a rate of change of said primary winding signal below a threshold, adjacent a substantially minimum value in an operational cycle of said sensed primary winding signal to convey power to said DC output.

Abstract: This invention relates to control techniques and controllers for resonant discontinuous forward power converters (RDFCs). A method of controlling a resonant discontinuous forward converter (RDFC), said converter including a transformer with primary and secondary matched polarity windings and a switch to, in operation, cyclically switch DC power to said primary winding of said transformer, said converter further having a DC output coupled to said secondary winding of said converter, said method comprising: sensing a transformer signal, said transformer signal representing a voltage across a winding of said transformer or a resonant current in a winding of said transformer; calculating a resonance period of said RDFC from said sensed transformer signal; and controlling an off duration of said switch in response to said calculated resonance period such that a sub-harmonic oscillation in said resonant voltage across said primary winding is reduced.

Abstract: This invention relates to control techniques and controllers for resonant discontinuous forward power converters (RDFCs). A method of controlling a resonant discontinuous forward converter (RDFC), said converter including a transformer with primary and secondary matched polarity windings and a switch to, in operation, cyclically switch DC power to said primary winding of said transformer, said converter further having a DC output coupled to said secondary winding of said converter, said method comprising: sensing a primary winding signal during an on period of said switch, said primary winding signal representing a current in said primary winding; comparing said sensed primary winding signal with a threshold value; and controlling one or both of an on and off duration of said switch in response to said comparison.

Abstract: This invention relates to control techniques and controllers for resonant discontinuous forward power converters (RDFCs). We describe a controller for a resonant discontinuous forward converter (RDFC), said forward converter including a transformer with first and second matched polarity windings and a switch to switch dc power to said first winding of said transformer, said converter further having a dc output coupled to said second winding of said transformer, and wherein said controller has two modes, a first operational mode during which said switch is controlled to switch said dc power at a frequency which substantially coincides with a resonant frequency of operation of said RDFC such that said RDFC supplies power from said dc output, and a second, reduced power operational mode during which a drive to said switch is controlled to increase a proportion of time during which said switch is off.

Abstract: This invention generally relates to forward power converters, and more particularly to improved systems and methods for operating such converters, and to controllers for implementing these systems and methods. We describe a discontinuous resonant forward power converter including a controller having an output coupled to a controllable switch and which is configured to control the switch such that a voltage waveform on a secondary winding of a transformer of the converter has a first portion during which the switch is on and current flows into an output node of the converter which is coupled to the output rectifier and to a smoothing capacitor, and which has a second substantially resonant portion during which the switch and an output rectifier are both off. Substantially no current flows into the output node during the second portion of said voltage waveform.

Abstract: We describe a switch mode power supply (SMPS) controller employing a combination of pulse frequency and pulse width modulation. The controller employs a “gear box” control scheme using two complementary control loops, one for real-time control of the SMPS using PFM and a second using a PWM control scheme which monitors the switching frequency and, at defined operating points, adjusts the pulse width up or down through a set of pre-determined values. This can be considered analogous to the gearbox of a motor vehicle with the SMPS pulse width, switching frequency and output power roughly corresponding to the vehicle's gear ratio, engine speed and road speed respectively.