Patents by Inventor Ryoji Toyoda
Ryoji Toyoda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240026501Abstract: A sintered body and cutting tool, the sintered body (2) including: a first hard particle (10) containing TiCN; a second hard particle (20) containing (Ti, M) (C, N); a third hard particle (30) including a core portion (31) containing TiCN, and a peripheral portion (32) enclosing the core portion (31) and containing (Ti, M) (C, N) each as main components; a particle (40) containing at least one of Al, Zr, and Si; and a binding phase (50) containing at least one of Co and Ni and at least one of Re and Ru, and has a thickness of not greater than 5 nm. The third hard particle (30) has, in the core portion (31), a particle (33) containing at least one selected from Co, Ni, Re, and Ru, and has a dislocation (34) in each of the core portion (31) and the peripheral portion (32).Type: ApplicationFiled: September 13, 2021Publication date: January 25, 2024Applicant: NGK SPARK PLUG CO., LTD.Inventors: Yoshito KOJIMA, Kentaro YAMAMOTO, Ryoji TOYODA
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Patent number: 11623284Abstract: A surface-coated cutting tool including a tool substrate containing WC crystal grains and insulating grains, and a coating layer composed of a multiple nitride of Ti, Al, and V and disposed on the surface of the tool substrate. The multiple nitride is represented by a compositional formula: TiaAlbVcN satisfying the following relations: 0.25?a?0.35, 0.64?b?0.74, 0<c?0.06, and a+b+c=1 wherein each of a, b, and c represents an atomic proportion. The coating layer is characterized by exhibiting a peak attributed to a hexagonal crystal phase and a peak attributed to a cubic crystal phase as observed through X-ray diffractometry.Type: GrantFiled: November 27, 2019Date of Patent: April 11, 2023Assignee: NGK SPARK PLUG CO., LTD.Inventors: Shota Nozaki, Ryoji Toyoda
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Publication number: 20230018290Abstract: A cutting tool (1) formed of a silicon nitride-based sintered body (2) including a matrix phase (3), a hard phase (4), and a grain boundary phase (10) in which a glass phase (11) and a crystal phase (12) exist. The sintered body (2) contains yttrium in an amount of 5.0 wt % to 15.0 wt % in terms of an oxide, and contains titanium nitride as the hard phase (4) in an amount of 5.0 wt % to 25.0 wt %. In an X-ray diffraction peak, a halo pattern appears at 2? ranging from 25° to 35° in an internal region of the sintered body (2). A ratio B/A of a maximum peak intensity B to a maximum peak intensity A satisfies 0.11?B/A?0.40 . . . Expression (1) in a surface region of the sintered body (2), and satisfies 0.00?B/A?0.10 . . . Expression (2) in the internal region of the sintered body (2).Type: ApplicationFiled: October 28, 2020Publication date: January 19, 2023Applicant: NGK SPARK PLUG CO., LTD.Inventors: Tatsuya TODA, Takuya FURUHASHI, Ryoji TOYODA
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Publication number: 20220001457Abstract: To provide a surface-coated cutting tool exhibiting excellent wear resistance in a high-speed cutting process and having prolonged service life. The surface-coated cutting tool includes a tool substrate containing WC crystal grains and insulating grains, and a coating layer composed of a multiple nitride of Ti, Al, and V and disposed on the surface of the tool substrate. The multiple nitride is represented by a compositional formula: TiaAlbVcN satisfying the following relations: 0.25?a?0.35, 0.64?b?0.74, 0<c?0.06, and a+b+c=1 (wherein each of a, b, and c represents an atomic proportion). The coating layer is characterized by exhibiting a peak attributed to a hexagonal crystal phase and a peak attributed to a cubic crystal phase as observed through X-ray diffractometry.Type: ApplicationFiled: November 27, 2019Publication date: January 6, 2022Applicant: NGK SPARK PLUG CO., LTD.Inventors: Shota NOZAKI, Ryoji TOYODA
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Patent number: 10058925Abstract: A sialon sintered body and a cutting insert each having thermal shock resistance and VB wear resistance. The sialon sintered body and the cutting insert contain ?-sialon and 21R-sialon and exhibit an X-ray diffraction peak intensity ratio [(I21R/IA)×100] of 5% or greater and smaller than 30%, wherein IA represents the sum of the peak intensities of the sialon species, and I21R represents the peak intensity of 21R-sialon, the ratio being calculated from the peak intensities of the sialon species obtained by using X-ray diffractometry.Type: GrantFiled: September 29, 2015Date of Patent: August 28, 2018Assignee: NGK SPARK PLUG CO., LTD.Inventors: Ryoji Toyoda, Fumihiro Kikkawa, Atsushi Komura
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Publication number: 20170216931Abstract: A sialon sintered body and a cutting insert each having thermal shock resistance and VB wear resistance. The sialon sintered body and the cutting insert contain ?-sialon and 21R-sialon and exhibit an X-ray diffraction peak intensity ratio R[(I21R/IA)×100] of 5% or greater and smaller than 30%, wherein IA represents the sum of the peak intensities of the sialon species, and I21R represents the peak intensity of 21R-sialon, the ratio being calculated from the peak intensities of the sialon species obtained by using X-ray diffractometry.Type: ApplicationFiled: September 29, 2015Publication date: August 3, 2017Applicant: NGK SPARK PLUG CO., LTD.Inventors: Ryoji TOYODA, Fumihiro KIKKAWA, Atsushi KOMURA
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Patent number: 9695087Abstract: A sialon sintered body includes a ?-sialon (Si6-ZAlZOZN8-Z) and at least one polytype sialon, wherein a Z value is 0.4 or greater and 1.0 or less, a proportion of a total of peak intensities of each polytype sialon to a total of peak intensities of each sialon, is 10% or greater and 50% or less, at least one rare earth element B selected from a group consisting of La and Ce and at least one rare earth element C selected from a group consisting of Y, Nd, Sm, Eu, Gd, Dy, Er, Yb, and Lu is included, a molar ratio of the rare earth element B and the rare earth element C is 1.0:0.06 to 1.0:3.5 in terms of an oxide, and a total content of the rare earth elements B and C is 0.8 mol % or greater and 4.0 mol % or less in terms of an oxide.Type: GrantFiled: December 27, 2013Date of Patent: July 4, 2017Assignee: NGK SPARK PLUG CO., LTD.Inventors: Ryoji Toyoda, Fumihiro Kikkawa
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Publication number: 20160207837Abstract: A sialon sintered body includes a ?-sialon (Si6-ZAlZOZN8-Z) and at least one polytype sialon, wherein a Z value is 0.4 or greater and 1.0 or less, a proportion of a total of peak intensities of each polytype sialon to a total of peak intensities of each sialon, is 10% or greater and 50% or less, at least one rare earth element B selected from a group consisting of La and Ce and at least one rare earth element C selected from a group consisting of Y, Nd, Sm, Eu, Gd, Dy, Er, Yb, and Lu is included, a molar ratio of the rare earth element B and the rare earth element C is 1.0:0.06 to 1.0:3.5 in terms of an oxide, and a total content of the rare earth elements B and C is 0.8 mol % or greater and 4.0 mol % or less in terms of an oxide.Type: ApplicationFiled: December 27, 2013Publication date: July 21, 2016Applicant: NGK SPARK PLUG CO., LTD.Inventors: Ryoji TOYODA, Fumihiro KIKKAWA
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Patent number: 8808414Abstract: The present invention provides a technique of improving wear resistance of a Sialon sintered body. The Sialon sintered body has a Sialon phase including at least a ?-Sialon and a 12H-Sialon among an ?-Sialon, the ?-Sialon and the 12H-Sialon. A ratio of a second Sialon total content, which is a sum of the contents of the ?-Sialon and the 12H-Sialon, to a first Sialon total content, which is a sum of contents of the ?-Sialon, the ?-Sialon and the 12H-Sialon, is greater than 20% and not greater than 55%, and a ratio of the content of the 12H-Sialon to the first Sialon total content is not less than 2% and not greater than 55%.Type: GrantFiled: March 11, 2010Date of Patent: August 19, 2014Assignee: NGK Spark Plug Co., Ltd.Inventors: Hiroko Nakayama, Ryoji Toyoda
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Patent number: 8492300Abstract: An insert includes a silicon nitride sintered body including ?-Si3N4 as a main component, Mg, and a rare-earth element Re (Y, La, Ce, Er, Dy, Yb). A content of Mg in terms of MgO is 1.0-7.0 mol %, a content of Re in terms of an oxide thereof is 0.4-1.0 mol %, and a total content of Mg and Re is from 1.7 to less than 7.5 mol %. The insert has a graded composition in which oxygen content increases from a surface of the sintered body toward an inside thereof such that 0.8-1.5 mass % of oxygen is contained in a region of less than 0.5 mm inside from the surface, 1.1-2.3 mass % of oxygen is contained in a region of 0.5 mm or more inside from the surface, and a difference in oxygen content between the regions is 0.1-1.0 mass %.Type: GrantFiled: March 14, 2008Date of Patent: July 23, 2013Assignee: NGK Spark Plug Co., Ltd.Inventors: Ryoji Toyoda, Yusuke Suzuki, Yuki Hatano
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Publication number: 20120066981Abstract: The present invention provides a technique of improving wear resistance of a Sialon sintered body. The Sialon sintered body has a Sialon phase including at least a ?-Sialon and a 12H-Sialon among an ?-Sialon, the ?-Sialon and the 12H-Sialon. A ratio of a second Sialon total content, which is a sum of the contents of the ?-Sialon and the 12H-Sialon, to a first Sialon total content, which is a sum of contents of the ?-Sialon, the ?-Sialon and the 12H-Sialon, is greater than 20% and not greater than 55%, and a ratio of the content of the 12H-Sialon to the first Sialon total content is not less than 2% and not greater than 55%.Type: ApplicationFiled: March 11, 2010Publication date: March 22, 2012Applicant: NGK SPARK PLUG CO., LTD.Inventors: Hiroko Nakayama, Ryoji Toyoda
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Publication number: 20110182682Abstract: Provided are a cutting insert and a cutting tool, capable of maintaining cutting performance for a long time. The cutting insert has a cutting blade made of a ceramic including the base and the cutting blade integrated with each other, wherein the base has a first coefficient of thermal expansion larger than a second coefficient of thermal expansion that the cutting blade has; and a difference between the first coefficient and the second coefficient is from more than 0 ppm/K to not more than 3 ppm/K.Type: ApplicationFiled: March 30, 2009Publication date: July 28, 2011Applicant: NGK SPARK PLUG CO.,LTD.Inventors: Kohei Abukawa, Kazuhiro Urashima, Yusuke Suzuki, Tatsuya Ito, Ryoji Toyoda, Koji Kamikawa
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Publication number: 20100040424Abstract: An insert includes a silicon nitride sintered body including ?-Si3N4 as a main component, Mg, and a rare-earth element Re (Y, La, Ce, Er, Dy, Yb). A content of Mg in terms of MgO is 1.0-7.0 mol %, a content of Re in terms of an oxide thereof is 0.4-1.0 mol %, and a total content of Mg and Re is from 1.7 to less than 7.5 mol %. The insert has a graded composition in which oxygen content increases from a surface of the sintered body toward an inside thereof such that 0.8-1.5 mass % of oxygen is contained in a region of less than 0.5 mm inside from the surface, 1.1-2.3 mass % of oxygen is contained in a region of 0.5 mm or more inside from the surface, and a difference in oxygen content between the regions is 0.1-1.0 mass %.Type: ApplicationFiled: March 14, 2008Publication date: February 18, 2010Applicant: NGK SPARK PLUG CO., LTD.Inventors: Ryoji Toyoda, Yusuke Suzuki, Yuki Hatano
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Publication number: 20080119349Abstract: This invention provides a long-life Sialon insert, the cutting edge of which is resistant to wear and hard to fracture, and a cutting tool equipped with the Sialon insert. Provided are a Sialon insert made of a Sialon sintered body including a Sialon phase comprising an ?-Sialon and a ?-Sialon, and at least one element, originating from a sintering aid, selected from the group consisting of Sc, Y, Dy, Yb, and Lu in an amount of 0.5 to 5 mol % in terms of an oxide thereof, wherein an ?-value, which shows the proportion of the ?-Sialon in the Sialon phase, is from 10% to 40%; the ?-Sialon has a value of Z from 0.2 to 0.7 wherein Z is a variable of the formula Si6-ZAlZOZN8-Z and within a range: 0<Z?4.2; and the sintered body has an average thermal expansion coefficient of 3.5×10?6/K or less at temperatures of room temperature to 1000° C., and a thermal conductivity of 10 W/m·K or more at temperatures of room temperature to 1000° C., and a cutting tool comprising a holder equipped with the Sialon insert.Type: ApplicationFiled: December 22, 2005Publication date: May 22, 2008Applicant: NGK SPARK PLUG CO., LTD.Inventors: Kohei Abukawa, Ryoji Toyoda, Atsushi Komura