Abstract: A DC permanent magnet machine having stator and rotor assemblies of the "inside out" design. The stator is provided with a plurality of electrically energizable poles having windings which are electrically coupled to associated commutator bars forming an annular array. The rotor is provided with a plurality of permanent magnet poles equal in number to the poles provided in the stator. A plurality of roller contact assemblies mounted upon the rotor serve to progressively and sequentially couple the commutator bars to brush rings and through brushes to opposite polarities of a DC energizing source, thereby sequentially providing electrical power to associated coils of the stator winding. The interaction of the magnetic field created by the energized stator coils and the magnetic field of the permanent magnets in the rotor assembly causes rotation of the rotor which, in turn, rotates the roller contacts to continuously and progressively switch the DC source to succeeding stator coils.

Abstract: A rotor containing rare earth magnet material which can be assembled, machined and then magnetized. A stack of laminations is built up, pieces of virgin rare earth magnet material are inserted in the slots provided therefor in the laminations, the laminations with the rare earth magnet material are cast with aluminum, the cast rotor is machined and the rare earth magnet material is then magnetized. The strength of the rare earth magnets in the rotor may be adjusted after magnetization thereof.

Abstract: A DC permanent magnet machine having stator and rotor assemblies of the "inside out" design. The stator is provided with a plurality of electrically energizable poles having windings which are electrically coupled to associated commutator bars forming an annular array. The rotor is provided with a plurality of permanent magnet poles equal in number to the poles provided in the stator. A plurality of roller contact assemblies mounted upon the rotor serve to progressively and sequentially couple the commutator bars to brush rings and through brushes to opposite polarities of a DC energizing source, thereby sequentially providing electrical power to associated coils of the stator winding. The interaction of the magnetic field created by the energized stator coils and the magnetic field of the permanent magnets in the rotor assembly causes rotation of the rotor which, in turn, rotates the roller contacts to continuously and progressively switch the DC source to succeeding stator coils.