Patents by Inventor Satoshi Matsubayashi

Satoshi Matsubayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8268219
    Abstract: A laminated rotor core (36) wherein permanent magnets (47) are inserted in respective magnet insertion holes (46) is disposed between and pressed by an upper die (37) and a lower die (29). The upper die (37) has resin reservoir pots (50) provided above the laminated rotor core (36) and at positions corresponding to the respective magnet insertion holes (46). Raw resin material put in the resin reservoir pots (50) is heated by the upper die (37). Subsequently, the resin material in a liquefied state is ejected from the resin reservoir pots (50) by plungers (52) that are inserted and moves vertically in the resin reservoir pots (50) and is directly filled in the magnet insertion holes (46). Consequently, the respective magnet insertion holes (46) are filled with the resin material more evenly and highly reliable products can be supplied at low cost.
    Type: Grant
    Filed: January 24, 2011
    Date of Patent: September 18, 2012
    Assignee: Mitsui High-Tec, Inc.
    Inventors: Satoshi Matsubayashi, Hirotoshi Mabu, Katsumi Amano, Atsushi Shiraishi
  • Publication number: 20110115126
    Abstract: A laminated rotor core (36) wherein permanent magnets (47) are inserted in respective magnet insertion holes (46) is disposed between and pressed by an upper die (37) and a lower die (29). The upper die (37) has resin reservoir pots (50) provided above the laminated rotor core (36) and at positions corresponding to the respective magnet insertion holes (46). Raw resin material put in the resin reservoir pots (50) is heated by the upper die (37). Subsequently, the resin material in a liquefied state is ejected from the resin reservoir pots (50) by plungers (52) that are inserted and moves vertically in the resin reservoir pots (50) and is directly filled in the magnet insertion holes (46). Consequently, the respective magnet insertion holes (46) are filled with the resin material more evenly and highly reliable products can be supplied at low cost.
    Type: Application
    Filed: January 24, 2011
    Publication date: May 19, 2011
    Applicant: MITSUI HIGH-TEC, INC.
    Inventors: Satoshi Matsubayashi, Hirotoshi Mabu, Katsumi Amano, Atsushi Shiraishi
  • Patent number: 7897089
    Abstract: A laminated rotor core (36) wherein permanent magnets (47) are inserted in respective magnet insertion holes (46) is disposed between and pressed by an upper die (37) and a lower die (29). The upper die (37) has resin reservoir pots (50) provided above the laminated rotor core (36) and at positions corresponding to the respective magnet insertion holes (46). Raw resin material put in the resin reservoir pots (50) is heated by the upper die (37). Subsequently, the resin material in a liquefied state is ejected from the resin reservoir pots (50) by plungers (52) that are inserted and moves vertically in the resin reservoir pots (50) and is directly filled in the magnet insertion holes (46). Consequently, the respective magnet insertion holes (46) are filled with the resin material more evenly and highly reliable products can be supplied at low cost.
    Type: Grant
    Filed: January 16, 2006
    Date of Patent: March 1, 2011
    Assignee: Mitsui High-Tec, Inc.
    Inventors: Satoshi Matsubayashi, Hirotoshi Mabu, Katsumi Amano, Atsushi Shiraishi
  • Publication number: 20090189309
    Abstract: A laminated rotor core (36) wherein permanent magnets (47) are inserted in respective magnet insertion holes (46) is disposed between and pressed by an upper die (37) and a lower die (29). The upper die (37) has resin reservoir pots (50) provided above the laminated rotor core (36) and at positions corresponding to the respective magnet insertion holes (46). Raw resin material put in the resin reservoir pots (50) is heated by the upper die (37). Subsequently, the resin material in a liquefied state is ejected from the resin reservoir pots (50) by plungers (52) that are inserted and moves vertically in the resin reservoir pots (50) and is directly filled in the magnet insertion holes (46). Consequently, the respective magnet insertion holes (46) are filled with the resin material more evenly and highly reliable products can be supplied at low cost.
    Type: Application
    Filed: January 16, 2006
    Publication date: July 30, 2009
    Applicant: MITSUI HIGH-TEC, INC.
    Inventors: Satoshi Matsubayashi, Hirotoshi Mabu, Katsumi Amano, Atsushi Shiraishi
  • Patent number: 6915828
    Abstract: A punch apparatus for punching and laminating simultaneously a plural number of thin sheets is disclosed. This punch apparatus includes a punch provided on an upper portion of the punch apparatus, a die provided on a lower portion of the punch apparatus and used for punching a material to be processed, a stripper for guiding the punch during punching operation, a device for laminating punched materials using the punch as a laminating axis, a device for adjusting a relative position between the punch and the stripper when the upper and the lower portions of the punch apparatus are separated, and a device for adjusting a clearance between the die and the stripper during punching operation. The punch apparatus can open precisely almost straight very fine through-holes of a diameter of 100 ?m or less even in a sheet of thin, soft and deformable material.
    Type: Grant
    Filed: November 13, 2002
    Date of Patent: July 12, 2005
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukihisa Takeuchi, Hiroyuki Tsuji, Kazumasa Kitamura, Yoshinori Yamaguchi, Satoshi Matsubayashi, Syusaku Kabe
  • Publication number: 20030094242
    Abstract: A punch die for punching and laminating simultaneously a plural number of thin sheets is disclosed. This punch die 10 comprises: a punch 10 being provided on a upper portion of a die, a die 12 being provided on a lower portion of a die and used for punching a material to be processed, a stripper 11 for guiding the punch 10 during punching operation, a device for laminating punched materials using the punch 10 as a laminating axis, a device for adjusting a relative position between the punch 10 and the stripper 11 when the upper and the lower portions are separated, and a device for adjusting a clearance between the die 12 and the stripper 11 during punching operation. The punch die can open precisely almost straight very finer through-holes of a diameter of 100 &mgr;m or less even in a sheet of thin, soft and deformable material.
    Type: Application
    Filed: November 13, 2002
    Publication date: May 22, 2003
    Applicant: NGK Insulators, Ltd.
    Inventors: Yukihisa Takeuchi, Hiroyuki Tsuji, Kazumasa Kitamura, Yoshinori Yamaguchi, Satoshi Matsubayashi, Syusaku Kabe
  • Publication number: 20020129677
    Abstract: A stamping punch of a punching apparatus including a grip member provided with crosspieces formed between long grooves on side walls of a rectangular parallelepiped, and a plurality of punch members which are formed integrally with the grip member. The respective punch members are arranged in parallel to one another. A plurality of holes are defined on a punch holder. A large amount of adhesive is contained in the gap between joining surfaces when the grip members of the stamping punches are inserted and secured into the respective holes. Accordingly, the positional accuracy of the punch member is improved, the accuracy of the hole defined through a workpiece is improved, and it is possible to eliminate any fear of occurrence of defect in shape. Further, the rigidity of the punch member can be improved, the stripper is prevented from application of unbalanced load, and the punch is easily exchangeable.
    Type: Application
    Filed: May 10, 2002
    Publication date: September 19, 2002
    Applicant: NGK Insulators, Ltd.
    Inventors: Hiroyuki Tsuji, Kazumasa Kitamura, Motoo Noritake, Satoshi Matsubayashi, Shusaku Kabe
  • Patent number: 6408728
    Abstract: A stamping punch of a punching apparatus for stamping comprises a grip member which is provided with crosspieces formed between long grooves on side walls of a rectangular parallelepiped, and a plurality of punch members which are formed integrally with the grip member. The respective punch members are arranged in parallel to one another. A plurality of long holes are defined on a punch holder. A large amount of adhesive is contained in the gap between joining surfaces when the grip members of the stamping punches are inserted and secured into the respective long holes. Accordingly, the positional accuracy of the punch member is improved, the accuracy of the hole defined through a workpiece is improved, and it is possible to eliminate any fear of occurrence of defect in shape. Further, the rigidity of the punch member can be improved, the stripper is prevented from application of unbalanced load, and the punch is easily exchangeable.
    Type: Grant
    Filed: September 22, 1999
    Date of Patent: June 25, 2002
    Assignee: NGK Insulators, Ltd.
    Inventors: Hiroyuki Tsuji, Kazumasa Kitamura, Motoo Noritake, Satoshi Matsubayashi, Shusaku Kabe
  • Patent number: 5857397
    Abstract: A sheet machining apparatus has a die for positioning a sheet to be machined. The die is mounted on a lower die base for movement and has a machining pattern for the sheet, a plurality of punches are mounted on an upper punch base for machining the sheet in coaction with the die in a predetermined number of machining cycles according to the individual machining pattern, and a feed mechanism horizontally moves the die to align a machining position on the sheet with the punches each time the sheet is machined by the die and the punches.
    Type: Grant
    Filed: December 20, 1996
    Date of Patent: January 12, 1999
    Assignees: NGK Insulators, Ltd., Mitsui High-Tec, Inc.
    Inventors: Satoshi Matsubayashi, Hiroyuki Tsuji, Kazumasa Kitamura, Motoo Noritake
  • Patent number: 4758482
    Abstract: An enclosed type lead battery comprises in combination:a cap formed of a synthetic resin, which is integrally formed with anodec and cathodec terminals formed of lead or a lead alloy inserted therein and an exhaust portion to which a safety valve is attached,a plate stack having its ears connected to said terminals, andan enclosure formed of a film or sheet made of a synthetic resin, in which said plate stack is placed, and which is thermally fused at the peripheral edge of its opening to said cap.
    Type: Grant
    Filed: September 25, 1987
    Date of Patent: July 19, 1988
    Assignee: Shin-Kobe Electric Machinery Co., Ltd.
    Inventors: Takumi Yamana, Tomoyuki Ohkura, Akira Ishiodori, Yoshimi Yabui, Yutaka Suzuki, Masayoshi Aoki, Mikio Oguma, Masatoshi Takasu, Akio Komaki, Takumi Hayakawa, Kensuke Hironaka, Hironao Wada, Satoshi Matsubayashi
  • Patent number: 4652505
    Abstract: This invention relates to an improvement on a sealed lead storage battery which comprises a case, positive and negative plates alternately disposed in a case, porous separators between the adjacent plates and electrolyte filled in the case so as to be retained at least in the porous separators.The sealed lead storage battery of the invention further comprises additional electrolyte porous retainer means disposed in an unoccupied space in the case so as to have increased amount of electrolyte. The additional electrolyte retainer means may be disposed in at least one of an upper space over the plate group, a lower space below the plate group and side spaces beside the plate group. The additional electrolyte retainer means may be of glass fine fiber mat, glass and synthetic fine fiber mat or gel. It may be integrally formed with the porous separators. Preferably, the positive and negative plates may be so porous that the electrolyte is retained in them.
    Type: Grant
    Filed: March 26, 1985
    Date of Patent: March 24, 1987
    Assignee: Shin-Kobe Machinery Co., Ltd.
    Inventors: Akio Komaki, Takumi Hayakawa, Tadashi Yoneda, Asahiko Miura, Hironao Wada, Satoshi Matsubayashi, Arihiko Takemasa