Patents by Inventor Senaka Kanakamedala

Senaka Kanakamedala has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11968826
    Abstract: A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers, memory openings extending through the alternating stack, and memory opening fill structures located in the memory openings and containing a respective vertical semiconductor channel and a respective memory film. Each of the electrically conductive layers includes a tubular metallic liner in contact with a respective outer sidewall segment of a respective one of the memory opening fill structures, an electrically conductive barrier layer contacting the respective tubular metallic liner and two of the insulating layers, and a metallic fill material layer contacting the electrically conductive barrier layer, and not contacting the tubular metallic liner or any of the insulating layers. The memory opening fill structures are formed after performing a halogen outgassing anneal through the memory openings to reduce or eliminate the halogen outgassing damage in the layers of the memory film.
    Type: Grant
    Filed: April 29, 2021
    Date of Patent: April 23, 2024
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Ramy Nashed Bassely Said, Raghuveer S. Makala, Senaka Kanakamedala, Rahul Sharangpani
  • Patent number: 11968834
    Abstract: A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers located over a substrate, memory openings vertically extending through the alternating stack and having lateral protrusions at levels of the electrically conductive layers, and memory opening fill structures located in the memory openings. Each of the memory opening fill structures includes a vertical semiconductor channel, a dielectric material liner laterally surrounding the vertical semiconductor channel, and a vertical stack of discrete memory elements laterally surrounding the dielectric material liner and located within volumes of the lateral protrusions. Each discrete memory element includes a vertical inner sidewall and a convex or stepped outer sidewall.
    Type: Grant
    Filed: March 4, 2021
    Date of Patent: April 23, 2024
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Ramy Nashed Bassely Said, Raghuveer S. Makala, Senaka Kanakamedala, Fei Zhou
  • Publication number: 20240074200
    Abstract: A first-tier alternating stack of first-tier insulating layers and first-tier sacrificial material layers is formed over a substrate. A first-tier memory opening is formed, and is filled with a first-tier sacrificial memory opening fill structure. A second-tier alternating stack of second-tier insulating layers and second-tier sacrificial material layers is formed. An etch mask layer is formed, and a second-tier memory opening is formed through the second-tier alternating stack. An etch mask removal process is performed which collaterally removes a top portion of the first-tier sacrificial memory opening fill structure. A sacrificial pillar structure is formed by performing a selective material deposition process. An inter-tier memory opening is formed by removing the first-tier sacrificial memory opening fill structure and at least a central portion of the sacrificial pillar structure.
    Type: Application
    Filed: August 23, 2022
    Publication date: February 29, 2024
    Inventors: Bing ZHOU, Senaka KANAKAMEDALA, Raghuveer S. MAKALA
  • Publication number: 20230354609
    Abstract: A method of forming a structure includes forming an alternating stack of first material layers and second material layers over a substrate; forming an etch mask material layer containing an opening over the alternating stack; performing a first anisotropic etch process that etches unmasked upper portions of the alternating stack to form a via opening below the opening in the etch mask material layer; forming a combination of a non-conformal cladding liner and a conformal sacrificial spacer layer over the etch mask material layer and in peripheral portions of the via opening; performing a punch-through process that etches a horizontally-extending portion of the conformal sacrificial spacer layer from a bottom portion of the via opening; and vertically extending the via opening by performing a second anisotropic etch process that etches unmasked lower portions of the alternating stack selective to the non-conformal cladding liner and the conformal sacrificial spacer layer.
    Type: Application
    Filed: July 3, 2023
    Publication date: November 2, 2023
    Inventors: Rahul SHARANGPANI, Senaka KANAKAMEDALA, Raghuveer S. MAKALA, Roshan Jayakhar TIRUKKONDA, Kartik SONDHI
  • Publication number: 20230343641
    Abstract: A method includes forming an alternating stack of first material layers and second material layers, forming an etch mask material layer containing an opening over the alternating stack, forming a non-conformal cladding liner over the etch mask material layer, where the non-conformal cladding liner includes a horizontally extending portion that overlies a horizontal top surface of the etch mask material layer and a vertically extending portion contacting a sidewall of the opening in the etch mask material layer, implanting ions of dopant atoms into the non-conformal cladding line, and performing an second anisotropic etch process that etches an unmasked portion of the alternating stack selective to the etch mask material layer and the non-conformal cladding liner. The non-conformal cladding liner provides a higher etch resistance relative to the unmasked portion of the alternating stack after the step of implanting ions than before the step of implanting ions.
    Type: Application
    Filed: July 3, 2023
    Publication date: October 26, 2023
    Inventors: Roshan Jayakhar TIRUKKONDA, Kartik SONDHI, Raghuveer S. MAKALA, Senaka KANAKAMEDALA
  • Publication number: 20230345727
    Abstract: A method of forming a memory device includes forming an insulating layer and a composite sacrificial material layer having a vertical compositional change that is stepwise or gradual such that a bottommost portion and a topmost portion of the composite sacrificial material layer a different etch rate in an isotropic etchant than the middle portion, forming a memory opening, laterally recessing the composite sacrificial material layers selective to the insulating layers around the memory opening by introducing the isotropic etchant into the memory opening to form lateral recesses in the composite sacrificial material layers, forming a memory opening fill structure within the memory opening, where the memory opening fill structure includes a vertical stack of memory elements that are formed in the lateral recesses, a dielectric material liner, and a vertical semiconductor channel, and replacing the composite sacrificial material layers with electrically conductive layers.
    Type: Application
    Filed: July 5, 2023
    Publication date: October 26, 2023
    Inventors: Nobuyuki FUJIMURA, Satoshi SHIMIZU, Takumi MORIYAMA, Senaka KANAKAMEDALA
  • Publication number: 20230328973
    Abstract: A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers, memory openings vertically extending through the alternating stack, memory opening fill structures located within a respective one of the memory openings, and a drain-select-level isolation structure. One of the insulating layers is a composite insulating layer including an insulating-material-containing sublayer consisting essentially of an insulating material and an etch stop dielectric material sublayer having a material composition that is different from the insulating material. The etch stop dielectric material sublayer can be employed as an etch stop structure during formation of the drain-select-level isolation structure through drain-select-level electrically conductive layers.
    Type: Application
    Filed: April 8, 2022
    Publication date: October 12, 2023
    Inventors: Ramy Nashed Bassely Said, Raghuveer S. Makala, Jiahui Yuan, Senaka Kanakamedala
  • Patent number: 11749736
    Abstract: A memory device includes an alternating stack of insulating layers and electrically conductive layers, a memory opening vertically extending through the alternating stack, and memory opening fill structures located in the memory opening and including a vertical semiconductor channel, a dielectric material liner laterally surrounding the vertical semiconductor channel, and a vertical stack of discrete memory elements laterally surrounding the dielectric material liner. A subset of the insulating layers a lower insulating sublayer, an upper insulating sublayer overlying the lower insulating sublayer, and a center insulating sublayer located between and in contact with the lower insulating sublayer and the upper insulating sublayer.
    Type: Grant
    Filed: March 1, 2021
    Date of Patent: September 5, 2023
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Xue Bai Pitner, Raghuveer S. Makala, Fei Zhou, Senaka Kanakamedala, Ramy Nashed Bassely Said
  • Publication number: 20230269939
    Abstract: A memory device includes an alternating stack of insulating layers and electrically conductive layers located over a substrate, a memory opening fill structure including a vertical semiconductor channel and a memory film. The memory film includes a tunneling dielectric layer in contact with the vertical semiconductor channel, a first vertical stack of first dielectric oxide material portions located at levels of the insulating layers and including a dielectric oxide material of a first element, and a second vertical stack of second dielectric oxide material portions located at levels of the electrically conductive layers and including a mixed dielectric oxide material that is a dielectric oxide material of the first element and a second element.
    Type: Application
    Filed: February 24, 2022
    Publication date: August 24, 2023
    Inventors: Ramy Nashed Bassely SAID, Senaka KANAKAMEDALA, Raghuveer S. MAKALA, Peng ZHANG, Yanli ZHANG
  • Publication number: 20230178425
    Abstract: A method of forming a structure includes forming an alternating stack of first material layers and second material layers over a substrate, forming a first etch mask material layer, forming a first cladding liner, and forming a via opening through the alternating stack by performing an anisotropic etch process that employs a combination of at least the first cladding liner and the first etch mask material layer as a composite etch mask structure.
    Type: Application
    Filed: January 9, 2023
    Publication date: June 8, 2023
    Inventors: Roshan Jayakhar TIRUKKONDA, Bing ZHOU, Rahul SHARANGPANI, Raghuveer S. MAKALA, Senaka KANAKAMEDALA, Adarsh RAJASHEKHAR
  • Patent number: 11631686
    Abstract: A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers, memory opening fill structures extending through the alternating stack, where each of the memory opening fill structures includes a vertical semiconductor channel, a tunneling dielectric layer, and a vertical stack of memory elements located at levels of the electrically conductive layers between a respective vertically neighboring pair of the insulating layers. Each of the memory elements is located at a level of a respective one of the electrically conductive layers between the respective vertically neighboring pair of the insulating layers. Each of the memory elements includes a first memory material portion, and a second memory material portion that is vertically spaced from the first memory material portion. The second memory material portion has a different material composition from the first memory material portion.
    Type: Grant
    Filed: June 18, 2021
    Date of Patent: April 18, 2023
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Ramy Nashed Bassely Said, Yanli Zhang, Jiahui Yuan, Raghuveer S. Makala, Senaka Kanakamedala
  • Patent number: 11621277
    Abstract: A joint level dielectric material layer is formed over a first alternating stack of first insulating layers and first spacer material layers. A first memory opening is formed with a tapered sidewall of the joint level dielectric material layer. A second alternating stack of second insulating layers and second spacer material layers is formed over the joint level dielectric material layer. An inter-tier memory opening is formed, which includes a volume of an second memory opening that extends through the second alternating stack and a volume of the first memory opening. A memory film and a semiconductor channel are formed in the inter-tier memory opening with respective tapered portions overlying the tapered sidewall of the joint level dielectric material layer.
    Type: Grant
    Filed: November 16, 2020
    Date of Patent: April 4, 2023
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Monica Titus, Zhixin Cui, Senaka Kanakamedala, Yao-Sheng Lee, Chih-Yu Lee
  • Publication number: 20230018394
    Abstract: A three-dimensional memory device includes a vertical repetition of multiple instances of a unit layer stack. The unit layer stack includes, in order, an airgap-containing insulating layer, a first interfacial dielectric capping layer, a metal layer, and a second interfacial dielectric capping layer. Memory stack structures extend through the vertical repetition. Each of the memory stack structures includes a vertical semiconductor channel and a vertical stack of memory elements located at levels of the metal layers.
    Type: Application
    Filed: July 16, 2021
    Publication date: January 19, 2023
    Inventors: Raghuveer S. MAKALA, Senaka KANAKAMEDALA, Rahul SHARANGPANI, Ramy Nashed Bassely SAID
  • Patent number: 11515250
    Abstract: A semiconductor structure includes at least one first semiconductor device located on a substrate, lower-level dielectric material layers embedding lower-level metal interconnect structures, at least one second semiconductor device and a dielectric material portion that overlie the lower-level dielectric material layers, at least one upper-level dielectric material layer, and an interconnection via structure vertically extending from the at least one upper-level dielectric material layer to a conductive structure that can be a node of the at least one first semiconductor device or one of lower-level metal interconnect structures. The interconnection via structure includes a transition metal layer and a fluorine-doped filler material portion in contact with the transition metal layer, composed primarily of a filler material selected from a silicide of the transition metal element or aluminum oxide, and including fluorine atoms.
    Type: Grant
    Filed: February 3, 2021
    Date of Patent: November 29, 2022
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Monica Titus, Ramy Nashed Bassely Said, Rahul Sharangpani, Senaka Kanakamedala, Raghuveer S. Makala
  • Patent number: 11515273
    Abstract: At least one polymer material may be employed to facilitate bonding between the semiconductor dies. Plasma treatment, formation of a blended polymer, or formation of polymer hairs may be employed to enhance bonding. Alternatively, air gaps can be formed by subsequently removing the polymer material to reduce capacitive coupling between adjacent bonding pads.
    Type: Grant
    Filed: April 17, 2020
    Date of Patent: November 29, 2022
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Ramy Nashed Bassely Said, Senaka Kanakamedala, Raghuveer S. Makala
  • Publication number: 20220352193
    Abstract: A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers, memory openings extending through the alternating stack, and memory opening fill structures located in the memory openings and containing a respective vertical semiconductor channel and a respective memory film. Each of the electrically conductive layers includes a tubular metallic liner in contact with a respective outer sidewall segment of a respective one of the memory opening fill structures, an electrically conductive barrier layer contacting the respective tubular metallic liner and two of the insulating layers, and a metallic fill material layer contacting the electrically conductive barrier layer, and not contacting the tubular metallic liner or any of the insulating layers. The memory opening fill structures are formed after performing a halogen outgassing anneal through the memory openings to reduce or eliminate the halogen outgassing damage in the layers of the memory film.
    Type: Application
    Filed: April 29, 2021
    Publication date: November 3, 2022
    Inventors: Ramy Nashed Bassely SAID, Raghuveer S. MAKALA, Senaka KANAKAMEDALA, Rahul SHARANGPANI
  • Patent number: 11489043
    Abstract: A three-dimensional memory device includes an alternating stack of word lines and at least one insulating layers or air gaps located over a substrate, a memory opening fill structure extending through the alternating stack. The memory opening fill structure includes a memory film and a vertical semiconductor channel contacting an inner sidewall of the memory film. The word lines are thicker than the insulating layers or air gaps.
    Type: Grant
    Filed: April 27, 2020
    Date of Patent: November 1, 2022
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: James Kai, Senaka Kanakamedala, Johann Alsmeier
  • Patent number: 11482531
    Abstract: A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers located over a substrate, memory stack structures extending through the alternating stack. Each of the memory stack structures includes a vertical semiconductor channel, a tunneling dielectric layer, and a vertical stack of memory elements located at levels of the electrically conductive layers between a respective vertically neighboring pair of the insulating layers. Each of the memory elements includes a first memory material portion, and a second memory material portion that is vertically spaced from and is electrically isolated from the first memory material portion by at least one blocking dielectric material portion.
    Type: Grant
    Filed: February 8, 2021
    Date of Patent: October 25, 2022
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Ramy Nashed Bassely Said, Jiahui Yuan, Senaka Kanakamedala, Raghuveer S. Makala, Dana Lee
  • Patent number: 11469241
    Abstract: An alternating stack of insulating layers and spacer material layers can be formed over a substrate. The spacer material layers may be formed as, or may be subsequently replaced with, electrically conductive layers. A memory opening can be formed through the alternating stack, and annular lateral recesses are formed at levels of the insulating layers. Metal portions are formed in the annular lateral recesses, and a semiconductor material layer is deposited over the metal portions. Metal-semiconductor alloy portions are formed by performing an anneal process, and are subsequently removed by performing a selective etch process. Remaining portions of the semiconductor material layer include a vertical stack of semiconductor material portions, which may be optionally converted, partly or fully, into silicon nitride material portions. The semiconductor material portions and/or the silicon nitride material portions can be employed as discrete charge storage elements.
    Type: Grant
    Filed: April 15, 2020
    Date of Patent: October 11, 2022
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Raghuveer S. Makala, Senaka Kanakamedala, Fei Zhou, Yao-Sheng Lee
  • Patent number: 11450687
    Abstract: A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers and memory stack structures vertically extending through the alternating stack. Each of the memory stack structures includes a vertical semiconductor channel and a vertical stack of ferroelectric memory elements surrounding the vertical semiconductor channel and located at levels of the electrically conductive layers. Each of the ferroelectric memory elements includes a respective vertical stack of a first ferroelectric material portion and a second ferroelectric material portion that differs from the first ferroelectric material portion by at least one of a material composition and a lateral thickness.
    Type: Grant
    Filed: December 15, 2020
    Date of Patent: September 20, 2022
    Assignee: SANDISK TECHNOLOGIES LLC
    Inventors: Roshan Tirukkonda, Ramy Nashed Bassely Said, Senaka Kanakamedala, Rahul Sharangpani, Raghuveer S. Makala, Adarsh Rajashekhar, Fei Zhou