Patents by Inventor Shinichirou Sukata

Shinichirou Sukata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240105653
    Abstract: A method for forming solder bumps by using a solder paste containing solder particles, a flux, and a volatile dispersion medium, the method including: applying the solder paste on a member having a plurality of electrodes on the surface; heating the member and the solder paste at a temperature below the melting point of solder constituting the solder particles to form a solder particle-containing layer; heating the member and the solder particle-containing layer at a temperature equal to or higher than the melting point of the solder constituting the solder particles to form solder bumps; and removing, by cleaning, a residue of the solder particle-containing layer remaining between adjacent solder bumps, in which the solder particles have an average particle size of 10 ?m or less, and the content of the dispersion medium in the solder paste is 30% by mass or more.
    Type: Application
    Filed: February 3, 2021
    Publication date: March 28, 2024
    Inventors: Yoshinori EJIRI, Shinichirou SUKATA, Kunihiko AKAI, Masumi SAKAMOTO, Chiaki SHIMIZU, Junichi KAKEHATA, Ayumi YOSHIBA
  • Publication number: 20230087229
    Abstract: A conductive adhesive composition, the composition containing: (A) conductive particles; (B) a thermosetting resin; and (C) a flux activator. The conductive particles contain a metal having a melting point of 200° C. or lower. In a volume-based cumulative particle size distribution of the conductive particles, a cumulative 50% particle diameter D50 is 3 to 10 ?m, and a cumulative 10% particle diameter D10 is 2.4 ?m or more. The flux activator contains a compound having a hydroxyl group and a carboxyl group.
    Type: Application
    Filed: February 8, 2021
    Publication date: March 23, 2023
    Inventor: Shinichirou SUKATA
  • Publication number: 20220230918
    Abstract: An aspect of the invention is a method for producing a substrate having through-silicon vias, the method including a preparation step of preparing a silicon substrate provided with through-holes, in which the through-holes communicate with both principal surfaces; a copper sintered body formation step of forming a copper sintered body having a porous structure such that the copper sintered body fills at least the through-holes; a resin impregnation step of impregnating the copper sintered body with a curable resin composition; and a resin curing step of curing the curable resin composition impregnated into the copper sintered body to form an electric conductor that includes the copper sintered body having pores filled with a resin cured product, and providing through-silicon vias in the through-holes.
    Type: Application
    Filed: April 24, 2019
    Publication date: July 21, 2022
    Inventors: Yoshinori EJIRI, Hideo NAKAKO, Yuki KAWANA, Motoki YONEKURA, Shinichirou SUKATA, Manabu ISHII, Masaru FUJITA, Michiko NATORI, Masahiro KIMURA, Ryo HONNA
  • Publication number: 20220053647
    Abstract: One aspect of the present invention is a method for manufacturing an electronic component, the method including: a first step of applying a metal paste containing metal particles onto a polymer compact in a prescribed pattern to form a metal paste layer; a second step of sintering the metal particles to form metal wiring; a third step of applying a solder paste containing solder particles and a resin component onto the metal wiring to form a solder paste layer; a fourth step of disposing an electronic element on the solder paste layer; and a fifth step of heating the solder paste layer so as to form a solder layer bonding the metal wiring and the electronic element, and so as to form a resin layer covering at least a portion of the solder layer.
    Type: Application
    Filed: September 5, 2019
    Publication date: February 17, 2022
    Applicant: Showa Denko Materials Co., Ltd.
    Inventors: Yoshinori EJIRI, Shinichirou SUKATA, Masaya TOBA, Hideo NAKAKO, Yuki KAWANA, Kosuke URASHIMA, Motoki YONEKURA, Takaaki NOHDOH, Yoshiaki KURIHARA, Hiroshi MASUDA, Keita SONE
  • Publication number: 20210229222
    Abstract: A method for producing solder particles, which includes: a preparation step wherein a base material that has a plurality of recesses and solder fine particles are prepared; an accommodation step wherein at least some of the solder fine particles are accommodated in the recesses; and a fusing step wherein the solder fine particles accommodated in the recesses are fused, thereby forming solder particles within the recesses. With respect to this method for producing solder particles, the average particle diameter of the solder particles is from 1 ?m to 30 ?m; and the C.V. value of the solder particles is 20% or less.
    Type: Application
    Filed: June 26, 2019
    Publication date: July 29, 2021
    Applicant: Showa Denko Materials Co., Ltd.
    Inventors: Kunihiko AKAI, Yoshinori EJIRI, Yuuhei OKADA, Toshimitsu MORIYA, Shinichirou SUKATA, Masayuki MIYAJI
  • Publication number: 20210114145
    Abstract: The present invention relates to solder particles, each of which partially has a flat portion in the surface. By using these solder particles, electrodes facing each other are able to be appropriately connected, thereby achieving an anisotropic conductive material that exhibits excellent conduction reliability and excellent insulation reliability.
    Type: Application
    Filed: June 26, 2019
    Publication date: April 22, 2021
    Applicant: Showa Denko Materials Co., Ltd.
    Inventors: Kunihiko AKAI, Yoshinori EJIRI, Yuuhei OKADA, Toshimitsu MORIYA, Shinichirou SUKATA, Masayuki MIYAJI
  • Publication number: 20210114147
    Abstract: A method for producing an anisotropic conductive film, which includes: a preparation step wherein a base material that has a plurality of recesses and solder fine particles are prepared; an accommodation step wherein at least some of the solder fine particles are accommodated in the recesses; a fusing step wherein the solder fine particles accommodated in the recesses are fused, thereby forming solder particles within the recesses; a transfer step wherein an insulating resin material is brought into contact with the recess opening side of the base material that includes the solder particles in the recesses, thereby obtaining a first resin layer on which the solder particles have been transferred; and a layering step wherein a second resin layer that is configured from an insulating resin material is formed on the surface of the first resin layer, on which the solder particles have been transferred, thereby obtaining an anisotropic conductive film.
    Type: Application
    Filed: June 26, 2019
    Publication date: April 22, 2021
    Applicant: Showa Denko Materials Co., Ltd.
    Inventors: Kunihiko AKAI, Yoshinori EJIRI, Yuuhei OKADA, Toshimitsu MORIYA, Shinichirou SUKATA, Masayuki MIYAJI
  • Patent number: 9862866
    Abstract: An electrically conductive adhesive composition comprising electrically conductive particles containing a metal of which melting point is 220° C. or less, a thermosetting resin, and a thermal cationic polymerization initiator.
    Type: Grant
    Filed: March 6, 2015
    Date of Patent: January 9, 2018
    Assignee: HITACHI CHEMICAL COMPANY, LTD.
    Inventor: Shinichirou Sukata
  • Patent number: 9837572
    Abstract: Provided is a method of manufacturing a solar cell module including: a step (A) of applying a conductive adhesive composition comprising conductive particles having metal, or the like; a step (B) of disposing wiring members so as to face with electrodes of the solar battery cells with the applied conductive adhesive composition interposed therebetween; a step (C) of heating the solar battery cells with the wiring members obtained in the step (B); and a step (D) of laminating sealing resins onto both surfaces of the solar battery cells with the wiring members obtained in the step (C), laminating protection glass onto a light-receiving surface of the solar battery cell and a protection film onto a rear surface of the solar battery cell, and performing heating, in which a melting point of the metal in the conductive particles is or lower than the heating temperature in the step (C).
    Type: Grant
    Filed: January 11, 2012
    Date of Patent: December 5, 2017
    Assignee: HITACHI CHEMICAL COMPANY, LTD.
    Inventors: Aya Momozaki, Shigeki Katogi, Hiroki Hayashi, Michiko Natori, Shinichirou Sukata
  • Publication number: 20150255633
    Abstract: An electrically conductive adhesive composition comprising electrically conductive particles containing a metal of which melting point is 220° C. or less, a thermosetting resin, and a thermal cationic polymerization initiator.
    Type: Application
    Filed: March 6, 2015
    Publication date: September 10, 2015
    Inventor: Shinichirou SUKATA
  • Patent number: 8962986
    Abstract: A conductive adhesive comprising conductive particles including metal, a thermosetting resin, a flux activator, and preferably a rheology control agent is provided. A melting point of the conductive particles is preferably 220° C. or lower. The conductive adhesive is used for electrically connecting and adhering wiring members 4a, 4b to electrodes 3a, 3b connected to a solar battery cell 6.
    Type: Grant
    Filed: October 14, 2010
    Date of Patent: February 24, 2015
    Assignee: Hitachi Chemical Company, Ltd.
    Inventors: Hiroki Hayashi, Shigeki Katogi, Shinichirou Sukata, Michiko Natori, Aya Momozaki
  • Publication number: 20140144481
    Abstract: Provided is a solar cell module in which a plurality of solar cells and a wiring member for electrically connecting the solar cells are connected via connecting portions and, wherein a plurality of finger electrodes are formed on a light receiving surface of a photoelectric conversion body of the solar cell, the wiring member is arranged so as to intersect with the plurality of finger electrodes, and the connecting portion on a light receiving surface side comprises a metal portion which is formed by allowing conductive particles containing a metal having a melting temperature of 200° C. or less to melt and aggregate in a resin and connects the individual finger electrodes and the wiring member; and a resin portion which is composed of the resin and surrounds the metal portion to bond the photoelectric conversion body and the wiring member.
    Type: Application
    Filed: September 30, 2011
    Publication date: May 29, 2014
    Applicant: Hitachi Chemical Company, Ltd.
    Inventors: Hiroki Hayashi, Shigeki Katogi, Shinichirou Sukata, Aya Momozaki
  • Publication number: 20130340813
    Abstract: Provided is a method of manufacturing a solar cell module including: a step (A) of applying a conductive adhesive composition comprising conductive particles having metal, or the like; a step (B) of disposing wiring members so as to face with electrodes of the solar battery cells with the applied conductive adhesive composition interposed therebetween; a step (C) of heating the solar battery cells with the wiring members obtained in the step (B); and a step (D) of laminating sealing resins onto both surfaces of the solar battery cells with the wiring members obtained in the step (C), laminating protection glass onto a light-receiving surface of the solar battery cell and a protection film onto a rear surface of the solar battery cell, and performing heating, in which a melting point of the metal in the conductive particles is or lower than the heating temperature in the step (C).
    Type: Application
    Filed: January 11, 2012
    Publication date: December 26, 2013
    Applicant: HITACHI CHEMICAL COMPANY, LTD.
    Inventors: Aya Momozaki, Shigeki Katogi, Hiroki Hayashi, Michiko Natori, Shinichirou Sukata
  • Publication number: 20130340806
    Abstract: Provided is an electrically conductive adhesive composition including: electrically conductive particles (A) containing metal having a melting point of equal to or lower than 220° C.; a thermosetting resin (B); a flux activator (C); and a curing catalyst (D), in which a reaction start temperature of the thermosetting resin (B) and the curing catalyst (D) is 130 to 200° C.
    Type: Application
    Filed: January 11, 2012
    Publication date: December 26, 2013
    Applicant: HITACHI CHEMICAL COMPANY, LTD.
    Inventors: Shinichirou Sukata, Hiroki Hayashi, Aya Momozaki
  • Publication number: 20120227786
    Abstract: A conductive adhesive comprising conductive particles including metal, a thermosetting resin, a flux activator, and preferably a rheology control agent is provided. A melting point of the conductive particles is preferably 220° C. or lower. The conductive adhesive is used for electrically connecting and adhering wiring members 4a, 4b to electrodes 3a, 3b connected to a solar battery cell 6.
    Type: Application
    Filed: October 14, 2010
    Publication date: September 13, 2012
    Applicant: Hitachi Chemical Company, Ltd.
    Inventors: Hiroki Hayashi, Shigeki Katogi, Shinichirou Sukata, Michiko Natori, Aya Momozaki