Patents by Inventor Shinji Yoshihara
Shinji Yoshihara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20220154313Abstract: A door beam of a motor vehicle includes a 7000 series aluminum alloy extruded material, the 7000 series aluminum alloy extruded material including Zn: 7.5 mass % to 9.0 mass %, Mg: 1.3 mass % to 2.0 mass %, Cu: 0.1 mass % to 0.7 mass %, Si: 0.15 mass % or less, Fe: 0.3 mass % or less, Ti: 0.005 mass % to 0.2 mass %, and at least one of Mn, Cr, and Zr: 0.1 mass % to 0.5 mass %, in which contents of Mn, Cr and Zr satisfy Mn: 0.3 mass % or less, Cr: 0.25 mass % or less, and Zr: 0.25 mass %, respectively, with the remainder being Al and impurities. A Fe-based crystallized product is contained, and an average Cu content of the Fe-based crystallized product is 5.0 mass % or less.Type: ApplicationFiled: March 5, 2020Publication date: May 19, 2022Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Takahiro SHIKAMA, Shinji YOSHIHARA, Misuzu YAMAMOTO, Yuki TANAKA, Ryo UNOKI, Takahiro OZAWA
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Patent number: 10697047Abstract: An aluminum alloy extruded material in relation with the present invention is with high strength by die quench air cooling and excellent in SCC resistance. The aluminum alloy extruded material is an Al—Zn—Mg-based aluminum alloy extruded material for structural member for automobiles such as a bumper reinforce, a door guard bar and the like which satisfies three expressions of 5.0?[Zn]?7.0, [Zn]/5.38<[Mg]?[Zn]/5.38+0.7, and [Zn]+4.7[Mg]?14, where [Mg] represents mass % of Mg and [Zn] represents mass % of Zn, and contains at least either one element of Cu: 0.1-0.6 mass % and Ag: 0.01-0.15 mass %, Ti: 0.005-0.05 mass %, and at least one element out of Mn: 0.1-0.3 mass %, Cr: 0.05-0.2 mass %, Zr: 0.05-0.2 mass %.Type: GrantFiled: December 12, 2011Date of Patent: June 30, 2020Assignee: KOBE STEEL, LTD.Inventors: Yukimasa Miyata, Shinji Yoshihara
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Patent number: 10487383Abstract: The stress corrosion cracking resistance of an aluminum alloy member consisting of 7000-series aluminum alloy extruded shape is improved. At least one region of a quenched aluminum alloy extruded shape is subjected to a restoring treatment of heating at a temperature-raising rate of 0.4° C./second or more, holding at a temperature ranging 300 to 590° C. for a time longer than zero second and cooling at a cooling rate of 0.5° C./second or more. A plastic working is applied to the region within 72 hours. The region is subjected to a heat treatment of heating at a temperature-raising rate of 0.4° C./second or more, holding at a temperature ranging 300 to 590° C. for a time longer than zero second and not longer than 300 seconds and cooling at a cooling rate of 2000° C./minute or less. The whole of the aluminum alloy extruded shape is subjected to an artificial aging treatment.Type: GrantFiled: August 13, 2018Date of Patent: November 26, 2019Assignee: Kobe Steel, Ltd.Inventors: Takahiro Shikama, Shinji Yoshihara
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Publication number: 20190078180Abstract: To obtain an Al—Mg—Si based aluminum alloy extruded material with a smooth surface and no burning without inhibiting the productivity. An aluminum alloy billet includes: Si: 2.0 to 6.0% by mass; Mg: 0.3 to 1.2% by mass; and Ti: 0.01 to 0.2% by mass, a Fe content being restricted to 0.2% or less by mass, with the balance being Al and inevitable impurities. The aluminum alloy billet is subjected to a homogenization treatment by keeping at 500 to 550° C. for 4 to 15 hours. The billet is forcibly cooled to 250° C. or lower at an average cooling rate of 50° C./hr or higher. Then, the billet is subjected to hot-extruding at an extrusion rate of 3 to 10 m/min by being heating at 450 to 500° C. The extruded material is forcibly cooled at an average cooling rate of 50° C./sec or higher and then subjected to an aging treatment. The extruded material can be manufactured that has its surface having a ten-point average roughness Rz of 80 ?m or less.Type: ApplicationFiled: November 13, 2018Publication date: March 14, 2019Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Yukimasa Miyata, Shinji Yoshihara, Takahiro Shikama
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Publication number: 20180347022Abstract: The stress corrosion cracking resistance of an aluminum alloy member consisting of 7000-series aluminum alloy extruded shape is improved. At least one region of a quenched aluminum alloy extruded shape is subjected to a restoring treatment of heating at a temperature-raising rate of 0.4° C./second or more, holding at a temperature ranging 300 to 590° C. for a time longer than zero second and cooling at a cooling rate of 0.5° C./second or more. A plastic working is applied to the region within 72 hours. The region is subjected to a heat treatment of heating at a temperature-raising rate of 0.4° C./second or more, holding at a temperature ranging 300 to 590° C. for a time longer than zero second and not longer than 300 seconds and cooling at a cooling rate of 2000° C./minute or less. The whole of the aluminum alloy extruded shape is subjected to an artificial aging treatment.Type: ApplicationFiled: August 13, 2018Publication date: December 6, 2018Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Takahiro SHIKAMA, Shinji YOSHIHARA
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Patent number: 9657374Abstract: To obtain an Al—Mg—Si based aluminum alloy extruded material with a smooth surface and no burning without inhibiting the productivity. An aluminum alloy billet includes: Si: 2.0 to 6.0% by mass; Mg: 0.3 to 1.2% by mass; and Ti: 0.01 to 0.2% by mass, a Fe content being restricted to 0.2% or less by mass, with the balance being Al and inevitable impurities. The aluminum alloy billet is subjected to a homogenization treatment by keeping at 500 to 550° C. for 4 to 15 hours. The billet is forcibly cooled to 250° C. or lower at an average cooling rate of 50° C./hr or higher. Then, the billet is subjected to hot-extruding at an extrusion rate of 3 to 10 m/min by being heating at 450 to 500° C. The extruded material is forcibly cooled at an average cooling rate of 50° C./sec or higher and then subjected to an aging treatment. The extruded material can be manufactured that has its surface having a ten-point average roughness Rz of 80 ?m or less.Type: GrantFiled: August 28, 2014Date of Patent: May 23, 2017Assignee: Kobe Steel, Ltd.Inventors: Yukimasa Miyata, Shinji Yoshihara, Takahiro Shikama
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Patent number: 9551054Abstract: An aluminum alloy member resistant to cracking and having high strengths and excellent stress corrosion cracking resistance is manufactured by expanding a 7xxx aluminum alloy hollow extrusion at a rate of 5% or more. Specifically, a 7xxx aluminum alloy hollow extrusion containing Zn of 3.0-9.5%, Mg of 0.4-2.5%, Cu of 0.05-2.0%, and Ti of 0.005-0.2%, in mass percent, and prepared through press quenching is subjected to a reversion treatment, to pipe expansion within 72 hours after the reversion treatment, and to temper aging. The reversion treatment includes heating at a temperature rise rate of 0.4° C./second or more, holding in a temperature range of 200-550° C. for longer than 0 second, and cooling at a rate of 0.5° C./second or more. The ratio Y (?rs/?0.2) of the tensile residual stress ?rs to the 0.2% yield stress ?0.2 after temper aging and the total content X of Mg and Zn satisfy Expression (1): Y??0.1X+1.4 ??(1).Type: GrantFiled: January 14, 2014Date of Patent: January 24, 2017Assignee: Kobe Steel, Ltd.Inventors: Takahiro Shikama, Shinji Yoshihara
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Publication number: 20160333445Abstract: To obtain an Al—Mg—Si based aluminum alloy extruded material with a smooth surface and no burning without inhibiting the productivity. An aluminum alloy billet includes: Si: 2.0 to 6.0% by mass; Mg: 0.3 to 1.2% by mass; and Ti: 0.01 to 0.2% by mass, a Fe content being restricted to 0.2% or less by mass, with the balance being Al and inevitable impurities. The aluminum alloy billet is subjected to a homogenization treatment by keeping at 500 to 550° C. for 4 to 15 hours. The billet is forcibly cooled to 250° C. or lower at an average cooling rate of 50° C./hr or higher. Then, the billet is subjected to hot-extruding at an extrusion rate of 3 to 10 m/min by being heating at 450 to 500° C. The extruded material is forcibly cooled at an average cooling rate of 50° C./sec or higher and then subjected to an aging treatment. The extruded material can be manufactured that has its surface having a ten-point average roughness Rz of 80 ?m or less.Type: ApplicationFiled: July 28, 2016Publication date: November 17, 2016Applicant: Kabushiki Kaisha Kobe Siko Sho (Kobe Steel, Ltd.)Inventors: Yukimasa MIYATA, Shinji YOSHIHARA, Takahiro SHIKAMA
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Publication number: 20160237540Abstract: The stress corrosion cracking resistance of an aluminum alloy member consisting of 7000-series aluminum alloy extruded shape is improved. At least one region of a quenched aluminum alloy extruded shape is subjected to a restoring treatment of heating at a temperature-raising rate of 0.4° C./second or more, holding at a temperature ranging 300 to 590° C. for a time longer than zero second and cooling at a cooling rate of 0.5° C./second or more. A plastic working is applied to the region within 72 hours. The region is subjected to a heat treatment of heating at a temperature-raising rate of 0.4° C./second or more, holding at a temperature ranging 300 to 590° C. for a time longer than zero second and not longer than 300 seconds and cooling at a cooling rate of 2000° C./minute or less. The whole of the aluminum alloy extruded shape is subjected to an artificial aging treatment.Type: ApplicationFiled: December 28, 2015Publication date: August 18, 2016Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Takahiro SHIKAMA, Shinji YOSHIHARA
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Publication number: 20160208368Abstract: To obtain an Al—Mg—Si based aluminum alloy extruded material with a smooth surface and no burning without inhibiting the productivity. An aluminum alloy billet includes: Si: 2.0 to 6.0% by mass; Mg: 0.3 to 1.2% by mass; and Ti: 0.01 to 0.2% by mass, a Fe content being restricted to 0.2% or less by mass, with the balance being Al and inevitable impurities. The aluminum alloy billet is subjected to a homogenization treatment by keeping at 500 to 550° C. for 4 to 15 hours. The billet is forcibly cooled to 250° C. or lower at an average cooling rate of 50° C./hr or higher. Then, the billet is subjected to hot-extruding at an extrusion rate of 3 to 10 m/min by being heating at 450 to 500° C. The extruded material is forcibly cooled at an average cooling rate of 50° C./sec or higher and then subjected to an aging treatment. The extruded material can be manufactured that has its surface having a ten-point average roughness Rz of 80 ?m or less.Type: ApplicationFiled: August 28, 2014Publication date: July 21, 2016Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Yukimasa MIYATA, Shinji YOSHIHARA, Takahiro SHIKAMA
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Patent number: 9206496Abstract: A 7000-series aluminum alloy hollow extruded material formed by porthole extrusion contains Zn: 3.0 to 8.0 mass %, Mg: 0.4 to 2.0 mass %, Cu: 0.05 to 2.0 mass %, Si: 0.3 mass % or less, Fe: 0.35 mass % or less, and one or more of Mn, Cr, and Zr: 0.10 mass % or less in total, with the balance being Al and unavoidable impurities. The aluminum alloy hollow extruded material has a recrystallized structure throughout the cross-section. In the case of pipe expansion by electro-magnetic forming, excellent pipe expansion formability is obtained.Type: GrantFiled: February 4, 2013Date of Patent: December 8, 2015Assignee: KOBE STEEL, LTD.Inventors: Takahiro Shikama, Shinji Yoshihara
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Patent number: 8876993Abstract: A casted ingot of a heat treatment type Al—Zn—Mg series aluminum alloy comprising Zn: 4.0-8.0% by mass, Mg: 0.5-2.0% by mass, Cu: 0.05-0.5% by mass, Ti: 0.01-0.1% by mass, and any one or more of Mn: 0.1-0.7% by mass, Cr: 0.1-0.5% by mass and Zr: 0.05-0.3% by mass, and the balance being aluminum and incidental impurities is extruded at a homogenization treatment temperature after a homogenization treatment without cooled, and a resulted extruded material is die quenched at a cooling rate equal to or more than 100° C./min and then subjected to an artificial aging treatment, wherein the homogenization treatment is carried out by heating to the homogenization treatment temperature as 430-500° C. at a heating rate less than 750° C./hr or by heating to the homogenization treatment temperature and held the homogenization treatment temperature for 3 hours.Type: GrantFiled: March 14, 2012Date of Patent: November 4, 2014Assignee: Kobe Steel, Ltd.Inventors: Yukimasa Miyata, Shinji Yoshihara, Minwoo Kang
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Publication number: 20140209222Abstract: An aluminum alloy member resistant to cracking and having high strengths and excellent stress corrosion cracking resistance is manufactured by expanding a 7xxx aluminum alloy hollow extrusion at a rate of 5% or more. Specifically, a 7xxx aluminum alloy hollow extrusion containing Zn of 3.0-9.5%, Mg of 0.4-2.5%, Cu of 0.05-2.0%, and Ti of 0.005-0.2%, in mass percent, and prepared through press quenching is subjected to a reversion treatment, to pipe expansion within 72 hours after the reversion treatment, and to temper aging. The reversion treatment includes heating at a temperature rise rate of 0.4° C./second or more, holding in a temperature range of 200-550° C. for longer than 0 second, and cooling at a rate of 0.5° C./second or more. The ratio Y (?rs/?0.2) of the tensile residual stress ?rs to the 0.2% yield stress ?0.2 after temper aging and the total content X of Mg and Zn satisfy Expression (1): Y??0.1X+1.Type: ApplicationFiled: January 14, 2014Publication date: July 31, 2014Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Takahiro SHIKAMA, Shinji Yoshihara
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Patent number: 8610246Abstract: In a manufacturing method for a semiconductor device having a coil layer part on a substrate, two support substrates each having a flat surface are prepared, and a component member is formed on the flat surface of each of the support substrates. The component member includes a wiring portion having a predetermined pattern and an insulation film surrounding the wiring portion. The wiring portion is provided with a connecting portion exposing from the insulation film. A coil layer part is formed by opposing and bonding the component members formed on the support substrates to each other while applying pressure in a condition where the flat surfaces of the support substrates are parallel to each other. A coil is formed in the coil layer part by connecting the wiring portions through the connecting portions.Type: GrantFiled: April 11, 2011Date of Patent: December 17, 2013Assignee: DENSO CORPORATIONInventors: Shinji Yoshihara, Kazushi Asami, Yasuhiro Kitamura, Junji Oohara
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Publication number: 20130146183Abstract: An aluminum alloy extruded material in relation with the present invention is with high strength by die quench air cooling and excellent in SCC resistance. The aluminum alloy extruded material is an Al—Zn—Mg-based aluminum alloy extruded material for structural member for automobiles such as a bumper reinforce, a door guard bar and the like which satisfies three expressions of 5.0?[Zn]7.0, [Zn]/5.38<[Mg]?[Zn]/5.38+0.7, and [Zn]+4.7[Mg]?14, where [Mg] represents mass % of Mg and [Zn] represents mass % of Zn, and contains at least either one element of Cu: 0.1-0.6 mass % and Ag: 0.01-0.15 mass %, Ti: 0.005-0.05 mass %, and at least one element out of Mn: 0.1-0.3 mass %, Cr: 0.05-0.2 mass %, Zr: 0.05-0.2 mass %.Type: ApplicationFiled: December 12, 2011Publication date: June 13, 2013Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Yukimasa MIYATA, Shinji Yoshihara
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Publication number: 20120234440Abstract: A casted ingot of a heat treatment type Al—Zn—Mg series aluminum alloy comprising Zn: 4.0-8.0% by mass, Mg: 0.5-2.0% by mass, Cu: 0.05-0.5% by mass, Ti: 0.01-0.1% by mass, and any one or more of Mn: 0.1-0.7% by mass, Cr: 0.1-0.5% by mass and Zr: 0.05-0.3% by mass, and the balance being aluminum and incidental impurities is extruded at a homogenization treatment temperature after a homogenization treatment without cooled, and a resulted extruded material is die quenched at a cooling rate equal to or more than 100° C./min and then subjected to an artificial aging treatment, wherein the homogenization treatment is carried out by heating to the homogenization treatment temperature as 430-500° C. at a heating rate less than 750° C./hr or by heating to the homogenization treatment temperature and held the homogenization treatment temperature for 3 hours.Type: ApplicationFiled: March 14, 2012Publication date: September 20, 2012Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd.)Inventors: Yukimasa MIYATA, Shinji Yoshihara, Minwoo Kang
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Publication number: 20110247736Abstract: An extruded member of Al—M13 Si aluminum alloy specially composed of Mg, Si, Fe, Cu, Zn, Ti, etc. which has the equiaxed re-crystallized grain structure in which intergranular precipitates 1 ?m or larger are separate from one another at large average intervals and there are many cube orientations over the entire thickness region thereof so that it excels in both flexural crushing performance and corrosion resistance. The extruded member is suitable for use as automotive body reinforcement members which need outstanding lateral crushing performance under severe collision conditions as well as good corrosion resistance.Type: ApplicationFiled: June 3, 2011Publication date: October 13, 2011Applicant: KABUSHIKI KAISHA KOBE SEIKO SHOInventors: Keiji MORITA, Shinji Yoshihara, Manabu Nakai, Shigenobu Yasunaga
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Publication number: 20110248380Abstract: In a manufacturing method for a semiconductor device having a coil layer part on a substrate, two support substrates each having a flat surface are prepared, and a component member is formed on the flat surface of each of the support substrates. The component member includes a wiring portion having a predetermined pattern and an insulation film surrounding the wiring portion. The wiring portion is provided with a connecting portion exposing from the insulation film. A coil layer part is formed by opposing and bonding the component members formed on the support substrates to each other while applying pressure in a condition where the flat surfaces of the support substrates are parallel to each other. A coil is formed in the coil layer part by connecting the wiring portions through the connecting portions.Type: ApplicationFiled: April 11, 2011Publication date: October 13, 2011Applicant: DENSO CORPORATIONInventors: Shinji YOSHIHARA, Kazushi Asami, Yasuhiro Kitamura, Junji Oohara
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Publication number: 20090242087Abstract: An extruded member of Al—Mg—Si aluminum alloy specially composed of Mg, Si, Fe, Cu, Zn, Ti, etc. which has the equiaxed re-crystallized grain structure in which intergranular precipitates 1 ?m or lager are separate from one another at large average intervals and there are many cube orientations over the entire thickness region thereof so that it excels in both flexural crushing performance and corrosion resistance. The extruded member is suitable for use as automotive body reinforcement members which need outstanding lateral crushing performance under severe collision conditions as well as good corrosion resistance.Type: ApplicationFiled: March 3, 2009Publication date: October 1, 2009Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd.)Inventors: Keiji Morita, Shinji Yoshihara, Manabu Nakai, Shigenobu Yasunaga
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Patent number: 7174072Abstract: An optical device includes: a silicon substrate; a plurality of silicon oxide columns having a rectangular plan shape; and a cavity disposed between the columns. Each column has a lower portion disposed on the substrate. Each column has a width defined as W1. The cavity has a width defined as W2. A ratio of W1/W2 becomes smaller as it goes to the lower portion of the column. A core layer provided by the columns and the cavity can have the thickness equal to or larger than a few dozen ?m easily. Therefore, connection loss between a light source and the device is reduced.Type: GrantFiled: May 31, 2005Date of Patent: February 6, 2007Assignee: Denso CorporationInventors: Junji Oohara, Shinji Yoshihara, Yukihiro Takeuchi