Patents by Inventor Shinsuke TAKATANI

Shinsuke TAKATANI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12084750
    Abstract: This non-oriented electrical steel sheet includes: a base steel sheet; and an insulation coating formed on a surface of the base steel sheet, in which the insulation coating contains a metal phosphate and an organic resin, a moisture content of the insulation coating is 0.003 to 0.03 wt %, and a contact angle of water on the insulation coating is 55° to 85°.
    Type: Grant
    Filed: March 30, 2022
    Date of Patent: September 10, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi Takeda, Minako Fukuchi, Shinsuke Takatani
  • Patent number: 12065712
    Abstract: This grain-oriented electrical steel sheet has a base steel sheet in which a final-annealed film is substantially not present on a surface, an intermediate layer that is disposed on a surface of the base steel sheet and mainly contains silicon oxide, and an insulation coating disposed on a surface of the intermediate layer. In the intermediate layer, a value obtained by dividing a standard deviation ? of a thickness of the intermediate layer by an average value T of the thickness of the intermediate layer is 0.500 or less.
    Type: Grant
    Filed: January 16, 2020
    Date of Patent: August 20, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Shinji Yamamoto, Yoshiyuki Ushigami, Shinsuke Takatani
  • Patent number: 12060630
    Abstract: This grain-oriented electrical steel sheet does not have a forsterite film present between a base steel sheet and a tension-insulation coating, in which the base steel sheet contains a predetermined element in a predetermined amount, and in a case in which a cross section perpendicular to a rolling direction of the base steel sheet is viewed, when a region having a length of 10 ?m from a surface of the base steel sheet toward the inside of the base steel sheet in a sheet thickness direction of the base steel sheet and a length of 20 mm in a direction perpendicular to the sheet thickness direction is an observation region, needle-like inclusions having a length of 1 ?m or more are not present in the observation region.
    Type: Grant
    Filed: January 16, 2020
    Date of Patent: August 13, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Shinsuke Takatani, Yoshihiro Arita, Shunsuke Okumura, Shohji Nagano
  • Patent number: 12057248
    Abstract: This electrical steel sheet is an electrical steel sheet in which at least part of either or both surfaces of a base steel sheet is coated with an insulation coating having an adhesive ability, wherein a logarithmic decrement of the insulation coating in a temperature range of 25 to 100° C. is 0.3 or less.
    Type: Grant
    Filed: June 17, 2021
    Date of Patent: August 6, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Shinsuke Takatani, Kazutoshi Takeda, Ichiro Tanaka
  • Publication number: 20240254602
    Abstract: A grain-oriented electrical steel sheet includes a base steel sheet, an oxide film, and a phosphate-based coating. The phosphate-based coating includes a first crystalline phosphorus oxide whose crystal structure corresponds to Fe2P2O7 and a second crystalline phosphorous oxide whose crystal structure corresponds to Fe7(P2O7)4, and the second crystalline phosphorous oxide includes at least one element selected from a group consisting of V, W, Zr, Co, and Mo.
    Type: Application
    Filed: May 30, 2022
    Publication date: August 1, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yoshiyuki USHIGAMI, Shinsuke TAKATANI, Masaru TAKAHASHI, Kazutoshi TAKEDA
  • Patent number: 12037511
    Abstract: This coating composition for an electrical steel sheet is a coating composition for an electrical steel sheet containing an epoxy resin, a high-temperature curing agent, and inorganic fine particles, wherein a content of the high-temperature curing agent with respect to 100 parts by mass of the epoxy resin is 5 to 30 parts by mass, wherein the inorganic fine particles are one or more selected from metal hydroxides, metal oxides that react with water at 25° C. to become metal hydroxides and silicate minerals having a hydroxyl group, wherein the volume average particle diameter of the inorganic fine particles is 0.05 to 2.0 ?m, wherein a content of the epoxy resin with respect to a total mass of the coating composition for an electrical steel sheet is 45 mass % or more, and wherein a content of the inorganic fine particles with respect to 100 parts by mass of the epoxy resin is 1 to 100 parts by mass.
    Type: Grant
    Filed: June 17, 2021
    Date of Patent: July 16, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi Takeda, Ichiro Tanaka, Minako Fukuchi, Shinsuke Takatani, Shuichi Yamazaki
  • Patent number: 12033776
    Abstract: This non-oriented electrical steel sheet includes a base steel sheet (10); and an insulation coating (20) formed on a surface of the base steel sheet (10), in which the insulation coating (20) contains a metal phosphate and an organic resin, an arithmetic mean of a center line average roughness Ra75 of the insulation coating (20) in a rolling direction of the base steel sheet (10) and a center line average roughness Ra75 of the insulation coating (20) in a direction perpendicular to the rolling direction is 0.20 to 0.50 ?m, and the amount of nitrogen in the insulation coating (20) is 0.05 to 5.00 mass %.
    Type: Grant
    Filed: March 30, 2022
    Date of Patent: July 9, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi Takeda, Minako Fukuchi, Yoshiaki Natori, Hiroyasu Fujii, Shinsuke Takatani
  • Publication number: 20240209482
    Abstract: This electrical steel sheet contains: as a chemical composition, in a unit of mass %, 2.5% to 3.9% of Si; 0.001% to 3.0% of Al; and 0.05% to 5.0% of Mn, the remainder being Fe and impurities, and, on one surface or both surfaces thereof, an insulating coating containing a curing accelerator is formed.
    Type: Application
    Filed: April 13, 2022
    Publication date: June 27, 2024
    Applicants: NIPPON STEEL CORPORATION, TOAGOSEI CO., LTD.
    Inventors: Kazutoshi TAKEDA, Shinsuke TAKATANI, Ryu HIRAYAMA, Minako FUKUCHI, Yoshiaki IWASE, Makoto NIWA, Makoto HIRAKAWA
  • Publication number: 20240204634
    Abstract: This bonded and stacked core manufacturing method is a method for manufacturing a bonded and stacked core by performing press working on a strip-shaped steel sheet with a press working oil applied to one surface or both surfaces thereof, applying an anaerobic adhesive and an instantaneous adhesive to one surface of the strip-shaped steel sheet to obtain a plurality of steel sheet components, and stacking and bonding the steel sheet components, in which a curing accelerating layer is formed by applying an anaerobic adhesive curing accelerator and an instantaneous adhesive curing accelerator to one surface or both surfaces of the strip-shaped steel sheet before the press working oil is applied, and drying the adhesive curing accelerator and the instantaneous adhesive curing accelerator.
    Type: Application
    Filed: April 13, 2022
    Publication date: June 20, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi TAKEDA, Shinsuke TAKATANI, Ryu HIRAYAMA, Minako FUKUCHI, Yoshiaki IWASE, Makoto NIWA, Makoto HIRAKAWA
  • Publication number: 20240190119
    Abstract: This bonded and stacked core manufacturing method is for manufacturing a bonded and stacked core by performing press working on a strip-shaped steel sheet with a press working oil applied to one surface or both surfaces thereof, applying an adhesive to one surface of the strip-shaped steel sheet to obtain a plurality of steel sheet components, and stacking and bonding the steel sheet components, in which a curing accelerator having an average viscosity of 0.01 Pa·s to 100 Pa·s is applied to one surface or both surfaces of the strip-shaped steel sheet before the press working oil is applied.
    Type: Application
    Filed: April 13, 2022
    Publication date: June 13, 2024
    Applicants: NIPPON STEEL CORPORATION, TOAGOSEI CO., LTD.
    Inventors: Kazutoshi TAKEDA, Shinsuke TAKATANI, Ryu HIRAYAMA, Minako FUKUCHI, Yoshiaki IWASE, Makoto NIWA, Makoto HIRAKAWA
  • Patent number: 12005487
    Abstract: Provided is a method of manufacturing a laminated core by punching electrical steel strips including an insulation coating to obtain core single sheets and laminating the core single sheets, the method including: pressurizing two or more electrical steel strips using a guide roller to temporarily bond the electrical steel strips immediately before the punching; and obtaining the core single sheets by performing the punching after inserting the two or more electrical steel strips after the temporary bonding into a punching die.
    Type: Grant
    Filed: June 17, 2021
    Date of Patent: June 11, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Ichiro Tanaka, Kazutoshi Takeda, Minako Fukuchi, Shinsuke Takatani, Shuichi Yamazaki
  • Publication number: 20240183012
    Abstract: This grain-oriented electrical steel sheet includes: a base steel sheet; and an insulating coating formed on a surface of the base steel sheet, in which the insulating coating includes an intermediate layer formed on a base steel sheet side and containing a crystalline metal phosphate, and a tension coating layer formed on a surface side of the insulating coating, an average thickness of the intermediate layer is 0.3 to 10.0 ?m, an average thickness of the insulating coating is 2.0 to 10.0 ?m, the crystalline metal phosphate of the intermediate layer is one or two or more of zinc phosphate, manganese phosphate, iron phosphate, and zinc calcium phosphate, the tension coating layer contains a metal phosphate and silica, and an amount of the silica in the tension coating layer is 20 to 60 mass %.
    Type: Application
    Filed: April 6, 2022
    Publication date: June 6, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi TAKEDA, Takashi KATAOKA, Shinsuke TAKATANI, Yuuki KOGAKURA, Yuki KUNITA
  • Publication number: 20240186042
    Abstract: Provided is a grain oriented electrical steel sheet including a base metal steel sheet, an intermediate layer and an insulation coating, wherein: the intermediate layer is an oxide film; an average thickness of the oxide film is 2-500 nm; the insulation coating is a phosphate coating; an average thickness of the insulation coating is 0.1-10 ?m. When grazing incidence X-ray diffraction is performed on the phosphate coating using a Co-K? excitation source, the X-ray diffraction pattern has a diffraction peak originating from cristobalite-type aluminum phosphate at a diffraction angle of 2?=24.8°; a half value width FWHM0.5 of the diffraction peak under a diffraction condition with an X-ray incident angle ?=0.5° and a half value width FWHM1.0 of the diffraction peak under a diffraction condition with an X-ray incident angle ?=1.0° satisfy 0.20°?FWHM0.5?2.00°, 0.20°?FWHM1.0?2.00°, and 0°?|F.WHM0.5?FWHM1.0|?1.00°.
    Type: Application
    Filed: May 27, 2022
    Publication date: June 6, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Kazutoshi TAKEDA, Masaru TAKAHASHI, Yoshiyuki USHIGAMI
  • Publication number: 20240186039
    Abstract: This grain-oriented electrical steel sheet includes: a base steel sheet; and an insulating coating formed on a surface of the base steel sheet, in which the insulating coating includes an intermediate layer formed on a base steel sheet side and containing a crystalline metal phosphate, and a tension coating layer formed on a surface side of the insulating coating, the surface of the base steel sheet has an etch pit structure, an average thickness of the intermediate layer is 0.2 to 10.0 ?m, an average thickness of the insulating coating is 2.0 to 10.0 ?m, the tension coating layer contains a metal phosphate and silica, and an amount of the silica in the tension coating layer is 20 to 60 mass %.
    Type: Application
    Filed: April 6, 2022
    Publication date: June 6, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi TAKEDA, Takashi KATAOKA, Shinsuke TAKATANI, Yuuki KOGAKURA, Yuki KUNITA
  • Patent number: 11990795
    Abstract: An adhesively-laminated core for a stator capable of suppressing an iron loss of an electric motor and also having excellent productivity is provided. The adhesively-laminated core for a stator includes a plurality of electrical steel sheets which are stacked on one another and of which both surfaces are coated with insulation coatings, and adhesion parts which are disposed between the electrical steel sheets adjacent to each other in a stacking direction and cause the electrical steel sheets to be adhered to each other. All sets of the electrical steel sheets adjacent to each other in the stacking direction are adhered via the adhesion parts. An adhesive forming the adhesion parts is a two-agent type acrylic-based adhesive (SGA) which includes an acrylic-based compound, an oxidizer, and a reducer and in which a portion of the acrylic-based compound and the oxidizer are assigned to a first agent and the remaining portion of the acrylic-based compound and the reducer are assigned to a second agent.
    Type: Grant
    Filed: December 17, 2019
    Date of Patent: May 21, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi Takeda, Hiroyasu Fujii, Shinsuke Takatani
  • Publication number: 20240158895
    Abstract: This grain-oriented electrical steel sheet includes: a base steel sheet; and an insulating coating formed on a surface of the base steel sheet, in which the base steel sheet includes an iron-based oxide layer containing an iron-based oxide on an insulating coating side, the insulating coating includes an intermediate layer formed on a base steel sheet side and containing a crystalline metal phosphate, and a tension coating layer formed on a surface side of the insulating coating, an average thickness of the iron-based oxide layer is 0.10 to 1.50 ?m, an average thickness of the intermediate layer is 0.3 to 10.0 ?m, an average thickness of the insulating coating is 2.0 to 10.0 ?m, the crystalline metal phosphate of the intermediate layer is one or two or more of zinc phosphate, manganese phosphate, iron phosphate, and zinc calcium phosphate, the tension coating layer contains a metal phosphate and silica, and an amount of the silica in the tension coating layer is 20 to 60 mass %.
    Type: Application
    Filed: April 6, 2022
    Publication date: May 16, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi TAKEDA, Takashi KATAOKA, Shinsuke TAKATANI, Yuuki KOGAKURA, Yuki KUNITA
  • Patent number: 11946113
    Abstract: A method for producing a grain oriented electrical steel sheet includes a decarburization annealing process where an oxidation degree PH2O/PH2 is controlled, an annealing separator applying process where a mass ratio of MgO and Al2O3 in an annealing separator is controlled, a final annealing process where hydrogen in mixed gas atmosphere is controlled to 50 volume % or more, an annealing separator removing process where water-washing is conducted using solution with inhibitor, a smoothing process where chemical-polished is conducted to control average roughness Ra, and an insulation coating forming process where insulation coating forming solution in which crystalline phosphide is included is applied.
    Type: Grant
    Filed: January 16, 2020
    Date of Patent: April 2, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Shinsuke Takatani, Yoshiyuki Ushigami
  • Patent number: 11898215
    Abstract: The grain-oriented electrical steel sheet according to the present invention is a grain-oriented electrical steel sheet having a base steel sheet (1), an intermediate layer (4) disposed to be in contact with the base steel sheet (1), and an insulation coating (3) disposed to be in contact with the intermediate layer (4), and the grain-oriented electrical steel sheet includes a surface of the base steel sheet (1) having a groove (G) which extends in a direction intersecting a rolling direction of the base steel sheet (1), in which in a cross-sectional view of a plane parallel to the rolling direction and a sheet thickness direction of the base steel sheet (1), when a region between end portions of the groove (G) is defined as a groove part (RG), an average thickness of the intermediate layer (4) of the groove part (RG) is 0.5 times or more and 3.
    Type: Grant
    Filed: January 16, 2020
    Date of Patent: February 13, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yoshiyuki Ushigami, Shinji Yamamoto, Fumiaki Takahashi, Hideyuki Hamamura, Shinsuke Takatani, Masaru Takahashi
  • Publication number: 20240047107
    Abstract: This non-oriented electrical steel sheet includes a base steel sheet (10); and an insulation coating (20) formed on a surface of the base steel sheet (10), in which the insulation coating (20) contains a metal phosphate and an organic resin, an arithmetic mean of a center line average roughness Ra75 of the insulation coating (20) in a rolling direction of the base steel sheet (10) and a center line average roughness Ra75 of the insulation coating (20) in a direction perpendicular to the rolling direction is 0.20 to 0.50 ?m, and the amount of nitrogen in the insulation coating (20) is 0.05 to 5.00 mass %.
    Type: Application
    Filed: March 30, 2022
    Publication date: February 8, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi TAKEDA, Minako FUKUCHI, Yoshiaki NATORI, Hiroyasu FUJII, Shinsuke TAKATANI
  • Publication number: 20240035129
    Abstract: This non-oriented electrical steel sheet includes: a base steel sheet; and an insulation coating formed on a surface of the base steel sheet, in which the insulation coating contains a metal phosphate and an organic resin, a moisture content of the insulation coating is 0.003 to 0.03 wt %, and a contact angle of water on the insulation coating is 55° to 85°.
    Type: Application
    Filed: March 30, 2022
    Publication date: February 1, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kazutoshi TAKEDA, Minako FUKUCHI, Shinsuke TAKATANI