Patents by Inventor Shinsuke TAKATANI

Shinsuke TAKATANI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220119905
    Abstract: A method for producing a grain oriented electrical steel sheet includes a decarburization annealing process where an oxidation degree PH2O/PH2 is controlled, an annealing separator applying process where a mass ratio of MgO and Al2O3 in an annealing separator is controlled, a final annealing process where an oxidation degree is controlled when atmosphere includes hydrogen or a dew point is controlled when atmosphere consists of inert gas, and an insulation coating forming process where a baking temperature and a heat treatment temperature are controlled.
    Type: Application
    Filed: January 16, 2020
    Publication date: April 21, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Yoshiyuki USHIGAMI, Shuichi NAKAMURA, Shohji NAGANO, Shunsuke OKUMURA
  • Publication number: 20220119906
    Abstract: A grain-oriented electrical steel sheet of the present invention has a base steel sheet, an amorphous oxide layer formed on the base steel sheet, and a tension-insulation coating formed on the amorphous oxide layer, in which the base steel sheet contains, as a chemical composition, by mass %, C: 0.085% or less, Si: 0.80 to 7.00%, Mn: 1.50% or less, acid-soluble Al: 0.065% or less, S: 0.013% or less, Cu: 0 to 0.80%, N: 0 to 0.012%, P: 0 to 0.50%, Ni: 0 to 1.00%, Sn: 0 to 0.30%, and Sb: 0 to 0.30%, a remainder is Fe and an impurity, a surface glossiness Gs20(A) in a direction parallel to a rolling direction is 2.0 to 70, and a surface glossiness Gs20(B) in a direction perpendicular to the rolling direction is 2.0 to 70.
    Type: Application
    Filed: January 16, 2020
    Publication date: April 21, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Yoshihiro ARITA, Shunsuke OKUMURA, Shohji NAGANO
  • Publication number: 20220112573
    Abstract: A method for producing a grain oriented electrical steel sheet includes a decarburization annealing process where an oxidation degree PH2O/PH2 is controlled, an annealing separator applying process where a mass ratio of MgO and Al2O3 in an annealing separator is controlled, a final annealing process where an oxidation degree is controlled when atmosphere includes hydrogen or a dew point is controlled when atmosphere consists of inert gas, and an insulation coating forming process where a baking temperature and a heat treatment temperature are controlled.
    Type: Application
    Filed: January 16, 2020
    Publication date: April 14, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Yoshiyuki USHIGAMI, Shuichi NAKAMURA, Shunsuke OKUMURA, Shohji NAGANO
  • Publication number: 20220106658
    Abstract: The grain-oriented electrical steel sheet according to the present invention is a grain-oriented electrical steel sheet having a base steel sheet (1), an intermediate layer (4) disposed to be in contact with the base steel sheet (1), and an insulation coating (3) disposed to be in contact with the intermediate layer (4), and the grain-oriented electrical steel sheet includes a surface of the base steel sheet (1) having a groove (G) which extends in a direction intersecting a rolling direction of the base steel sheet (1), in which in a cross-sectional view of a plane parallel to the rolling direction and a sheet thickness direction of the base steel sheet (1), when a region between end portions of the groove (G) is defined as a groove part (RG), an average thickness of the intermediate layer (4) of the groove part (RG) is 0.5 times or more and 3.
    Type: Application
    Filed: January 16, 2020
    Publication date: April 7, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yoshiyuki USHIGAMI, Shinji YAMAMOTO, Fumiaki TAKAHASHI, Hideyuki HAMAMURA, Shinsuke TAKATANI, Masaru TAKAHASHI
  • Publication number: 20220106661
    Abstract: A method for producing a grain oriented electrical steel sheet includes a decarburization annealing process where an oxidation degree PH2O/PH2 is controlled, a final annealing process where hydrogen in mixed gas atmosphere is controlled to 50 volume % or more, an annealing separator removing process where water-washing is conducted using solution with inhibitor, a smoothing process where chemical-polished is conducted to control average roughness Ra, and an insulation coating forming process where insulation coating forming solution in which crystalline phosphide is included is applied.
    Type: Application
    Filed: January 16, 2020
    Publication date: April 7, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Yoshiyuki USHIGAMI
  • Publication number: 20220098690
    Abstract: A method for producing a grain oriented electrical steel sheet includes a decarburization annealing process where an oxidation degree PH2O/PH2 is controlled, an annealing separator applying process where a mass ratio of MgO and MCl in an annealing separator is controlled, a final annealing process where an oxidation degree is controlled when atmosphere includes hydrogen or a dew point is controlled when atmosphere consists of inert gas, and an insulation coating forming process where a mass ratio of phosphoric acid and metal compound in insulation coating forming solution is controlled.
    Type: Application
    Filed: January 16, 2020
    Publication date: March 31, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Yoshiyuki USHIGAMI
  • Publication number: 20220098689
    Abstract: A method for producing a grain oriented electrical steel sheet includes a decarburization annealing process where an oxidation degree PH2O/PH2 is controlled, an annealing separator applying process where a mass ratio of MgO and Al2O3 in an annealing separator is controlled, a final annealing process where hydrogen in mixed gas atmosphere is controlled to 50 volume % or more, an annealing separator removing process where water-washing is conducted using solution with inhibitor, a smoothing process where chemical-polished is conducted to control average roughness Ra, and an insulation coating forming process where insulation coating forming solution in which crystalline phosphide is included is applied.
    Type: Application
    Filed: January 16, 2020
    Publication date: March 31, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Yoshiyuki USHIGAMI
  • Publication number: 20220098693
    Abstract: A method for producing a grain oriented electrical steel sheet includes a decarburization annealing process where an oxidation degree PH2O/PH2 is controlled, an annealing separator applying process where a mass ratio of MgO and Al2O3 in an annealing separator is controlled, a final annealing process where hydrogen in mixed gas atmosphere is controlled to 50 volume % or more, an annealing separator removing process where water-washing is conducted using solution with inhibitor and then pickling is conducted, a smoothing process where mixed gas and temperature are controlled for annealing, and an insulation coating forming process where a baking temperature and a heat treatment temperature are controlled.
    Type: Application
    Filed: January 16, 2020
    Publication date: March 31, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Yoshiyuki USHIGAMI
  • Publication number: 20220090245
    Abstract: This grain-oriented electrical steel sheet does not have a forsterite film present between a base steel sheet and a tension-insulation coating, in which the base steel sheet contains a predetermined element in a predetermined amount, and in a case in which a cross section perpendicular to a rolling direction of the base steel sheet is viewed, when a region having a length of 10 ?m from a surface of the base steel sheet toward the inside of the base steel sheet in a sheet thickness direction of the base steel sheet and a length of 20 mm in a direction perpendicular to the sheet thickness direction is an observation region, needle-like inclusions having a length of 1 ?m or more are not present in the observation region.
    Type: Application
    Filed: January 16, 2020
    Publication date: March 24, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Yoshihiro ARITA, Shunsuke OKUMURA, Shohji NAGANO
  • Publication number: 20220090225
    Abstract: This grain-oriented electrical steel sheet includes a base steel sheet, an intermediate layer that is formed on a surface of the base steel sheet and mainly contains silicon oxide, and an insulation coating that is formed on the surface of the intermediate layer. A number density of the oxide particles in a region from the surface of the base steel sheet to a depth of 10 ?m toward an inside of the base steel sheet is 0.020 oxide particles/?m2 or less. In the grain-oriented electrical steel sheet, an area rate of an intermediate layer-remaining region n which the intermediate layer does not peel off but remains in a region in which the insulation coating peels off after a bend test performed using a mandrel according to JIS K 5600-5-1 (1999) is 20% or more.
    Type: Application
    Filed: January 16, 2020
    Publication date: March 24, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinji YAMAMOTO, Yoshiyuki USHIGAMI, Shinsuke TAKATANI
  • Publication number: 20220090267
    Abstract: A grain-oriented electrical steel sheet includes a base steel sheet which contains Si and Mn, an intermediate layer which is disposed on a surface of the base steel sheet and contains a silicon oxide as a main component, and an insulation coating which is disposed on a surface of the intermediate layer. A final-annealed film is not substantially present on a surface of the base steel sheet. In a surface layer region of grain-oriented electrical steel sheet, a Mn-depletion layer having a valley portion of a Mn content in which a Mn content is lower than an average Mn content of the base steel sheet in a region deeper than the surface layer region is provided, and a Mn-rich layer having a peak portion of a Mn content in which a Mn content is higher than that in the valley portion of the Mn content is provided in a region closer to a surface of the insulation coating than the Mn-depletion layer.
    Type: Application
    Filed: January 16, 2020
    Publication date: March 24, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinji YAMAMOTO, Yoshiyuki USHIGAMI, Shinsuke TAKATANI, Shuichi NAKAMURA
  • Publication number: 20220090246
    Abstract: A method for producing a grain oriented electrical steel sheet includes a decarburization annealing process where an oxidation degree PH2O/PH2 is controlled, an annealing separator applying process where a mass ratio of MgO and MCl in an annealing separator is controlled, a final annealing process where an oxidation degree is controlled when atmosphere includes hydrogen or a dew point is controlled when atmosphere consists of inert gas without hydrogen, and an insulation coating forming process where a baking temperature and a heat treatment temperature are controlled.
    Type: Application
    Filed: January 16, 2020
    Publication date: March 24, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Yoshiyuki USHIGAMI
  • Publication number: 20220090240
    Abstract: A method of manufacturing a grain-oriented electrical steel sheet according to the present invention includes a process of executing hot rolling on a slab to obtain a hot-rolled sheet; a process of executing hot-rolled sheet annealing on the hot-rolled sheet to obtain an annealed hot-rolled sheet; a process of executing cold rolling on the annealed hot-rolled sheet to obtain a cold-rolled sheet; a process of executing decarburization annealing on the cold-rolled sheet to obtain a decarburization annealed sheet; a process of applying an annealing separator containing alumina as a main component to the decarburization annealed sheet; and a process of executing final annealing on the decarburization annealed sheet to which the annealing separator is applied, wherein the annealing separator contains 28% to 50% by mass of MgO, and wherein an application amount of the annealing separator is 6.0 to 14.0 g/m2 per one surface of the decarburization annealed sheet.
    Type: Application
    Filed: January 16, 2020
    Publication date: March 24, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Shunsuke OKUMURA, Shohji NAGANO
  • Publication number: 20220081747
    Abstract: A method for producing a grain oriented electrical steel sheet includes a decarburization annealing process where an oxidation degree PH2O/PH2 is controlled, a final annealing process where hydrogen in mixed gas atmosphere is controlled to 50 volume % or more, an annealing separator removing process where water-washing is conducted using solution with inhibitor, a smoothing process where mixed gas and temperature are controlled for annealing, and an insulation coating forming process where a baking temperature and a heat treatment temperature are controlled.
    Type: Application
    Filed: January 16, 2020
    Publication date: March 17, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Yoshiyuki USHIGAMI
  • Publication number: 20220081749
    Abstract: This manufacturing method of a grain-oriented electrical steel sheet is a manufacturing method of a grain-oriented electrical steel sheet having no forsterite film, in which in a decarburization annealing process, a cold-rolled steel sheet is (i-1) heated at an average heating rate (HR1) of 40 to 500° C./sec in a temperature range of 550° C. or higher and lower than 720° C., (i-2) heated at an average heating rate (HR2), which is 5 to 50° C./sec, in a temperature range of 720° C. to T1° C. (770° C.?T1 (° C.)?900° C.), and (ii) retained at the temperature of T1° C. for 50 to 1000 seconds to make an amount of C 25 ppm or less in an atmosphere of an oxygen partial pressure (P1) which is 0.0010 to 0.20.
    Type: Application
    Filed: January 16, 2020
    Publication date: March 17, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Takashi KATAOKA, Yoshiyuki USHIGAMI, Kenichi MURAKAMI, Hiroyasu FUJII, Shingo OKADA, Seiki TAKEBAYASHI
  • Publication number: 20220081746
    Abstract: A method for producing a grain oriented electrical steel sheet includes a decarburization annealing process where an oxidation degree PH2O/PH2 is controlled and pickling is conducted after decreasing temperature, an annealing separator applying process where a mass ratio of MgO and Al2O3 in an annealing separator is controlled, a final annealing process where an oxidation degree is controlled when atmosphere includes hydrogen or a dew point is controlled when atmosphere consists of inert gas, an annealing separator removing process where water-washing is conducted using solution with inhibitor, and an insulation coating forming process where a mass ratio of phosphoric acid and metal compound in insulation coating forming solution is controlled.
    Type: Application
    Filed: January 16, 2020
    Publication date: March 17, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinsuke TAKATANI, Yoshiyuki USHIGAMI
  • Publication number: 20220074016
    Abstract: This grain-oriented electrical steel sheet has a base steel sheet in which a final-annealed film is substantially not present on a surface, an intermediate layer that is disposed on a surface of the base steel sheet and mainly contains silicon oxide, and an insulation coating disposed on a surface of the intermediate layer. In the intermediate layer, a value obtained by dividing a standard deviation ? of a thickness of the intermediate layer by an average value T of the thickness of the intermediate layer is 0.500 or less.
    Type: Application
    Filed: January 16, 2020
    Publication date: March 10, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Shinji YAMAMOTO, Yoshiyuki USHIGAMI, Shinsuke TAKATANI
  • Publication number: 20220052570
    Abstract: An adhesively-laminated core for a stator capable of suppressing an iron loss of an electric motor and also having excellent productivity is provided. The adhesively-laminated core for a stator includes a plurality of electrical steel sheets which are stacked on one another and of which both surfaces are coated with insulation coatings, and adhesion parts which are disposed between the electrical steel sheets adjacent to each other in a stacking direction and cause the electrical steel sheets to be adhered to each other. All sets of the electrical steel sheets adjacent to each other in the stacking direction are adhered via the adhesion parts. An adhesive forming the adhesion parts is a two-agent type acrylic-based adhesive (SGA) which includes an acrylic-based compound, an oxidizer, and a reducer and in which a portion of the acrylic-based compound and the oxidizer are assigned to a first agent and the remaining portion of the acrylic-based compound and the reducer are assigned to a second agent.
    Type: Application
    Filed: December 17, 2019
    Publication date: February 17, 2022
    Inventors: Kazutoshi TAKEDA, Hiroyasu FUJII, Shinsuke TAKATANI
  • Publication number: 20220037939
    Abstract: Provided is an electric motor which includes an adhesively-laminated core for a stator having excellent productivity and high mechanical strength and that is thus capable of reducing vibration and noise of an electric motor and suppressing iron loss. The adhesively-laminated core for a stator includes electrical steel sheets laminated on each other and each coated on both sides with an insulation coating, and an adhesion part disposed between the electrical steel sheets adjacent to each other in a stacking direction and configured to cause the electrical steel sheets to be adhered to each other. All sets of the electrical steel sheets adjacent to each other in the stacking direction are adhered by the adhesion part, an adhesive forming the adhesion part includes a fast-curing type adhesive and a thermosetting adhesive, and the adhesion part is partially provided between the electrical steel sheets adjacent to each other in the stacking direction.
    Type: Application
    Filed: December 17, 2019
    Publication date: February 3, 2022
    Inventors: Kazutoshi TAKEDA, Hiroyasu FUJII, Shinsuke TAKATANI
  • Publication number: 20220029478
    Abstract: A laminated core includes a plurality of electrical steel sheets which are stacked on each other and of each of which both surfaces are coated with an insulation coating; and an adhesion part which is provided between the electrical steel sheets adjacent in the stacking direction and adheres the electrical steel sheets to each other, wherein an adhesive for forming the adhesion part includes a first phase and a second phase, wherein the adhesion part has a sea-island structure of the first phase which is a sea structure portion and the second phase which is an island structure portion, wherein the first phase contains an epoxy resin, an acrylic resin, and a curing agent, wherein the first phase has an SP value of 8.5 to 10.7 (cal/cm3)1/2, wherein the second phase contains an elastomer, and wherein the second phase has an SP value of 7.5 to 8.4 (cal/cm3)1/2.
    Type: Application
    Filed: December 17, 2019
    Publication date: January 27, 2022
    Inventors: Shinsuke TAKATANI, Hiroyasu FUJII, Kazutoshi TAKEDA