Patents by Inventor Shinya Teramoto
Shinya Teramoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12181012Abstract: A damper spring having an excellent fatigue limit is provided. A damper spring according to the present embodiment includes a nitrided layer formed in an outer layer, and a core portion that is further inward than the nitrided layer. The chemical composition of the core portion consists of, in mass %, C: 0.53 to 0.59%, Si: 2.51 to 2.90%, Mn: 0.70 to 0.85%, P: 0.020% or less, S: 0.020% or less, Cr: 1.40 to 1.70%, Mo: 0.17 to 0.53%, V: 0.23 to 0.33%, Cu: 0.050% or less, Ni: 0.050% or less, Al: 0.0050% or less, Ti: 0.050% or less, N: 0.0070% or less, and Nb: 0 to 0.020%, with the balance being Fe and impurities. In the core portion, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 500 to 8000 pieces/?m2.Type: GrantFiled: October 15, 2020Date of Patent: December 31, 2024Assignees: NIPPON STEEL CORPORATION, AISIN CORPORATION, NHK SPRING CO., LTD., NIPPON STEEL SG WIRE CO., LTD.Inventors: Shinya Teramoto, Yutaka Neishi, Michimasa Aono, Shuji Kozawa, Yoichi Oi, Naoki Takabayashi, Junji Tanaka, Fumio Takahashi, Shigekazu Nishimoto, Mitsuhiro Kondo, Tatsuro Ochi, Shoichi Suzuki
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Patent number: 12006994Abstract: A valve spring includes a nitrided layer, and a core portion that is further inward than the nitrided layer. A chemical composition of the core portion consists of, in mass %, C: 0.53 to 0.59%, Si: 2.51 to 2.90%, Mn: 0.70 to 0.85%, P: 0.020% or less, S: 0.020% or less, Cr: 1.40 to 1.70%, Mo: 0.17 to 0.53%, V: 0.23 to 0.33%, Ca: 0.0001 to 0.0050%, Cu: 0.050% or less, Ni: 0.050% or less, Al: 0.0050% or less, Ti: 0.050% or less, and N: 0.0070% or less, with the balance being Fe and impurities. In the core portion, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 500 to 8000 per ?m2, and in the core portion, a numerical proportion of Ca sulfides with respect to a total number of oxide-based inclusions and sulfide-based inclusions is 0.20% or less.Type: GrantFiled: October 15, 2020Date of Patent: June 11, 2024Assignees: NIPPON STEEL CORPORATION, NHK SPRING CO., LTD., NIPPON STEEL SG WIRE CO., LTD.Inventors: Shinya Teramoto, Yutaka Neishi, Michimasa Aono, Shuji Kozawa, Fumio Takahashi, Shigekazu Nishimoto, Mitsuhiro Kondo, Tatsuro Ochi, Shoichi Suzuki
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Publication number: 20240150878Abstract: The chemical composition of a steel material according to the present embodiment consists of, in mass %, C: 0.50 to 0.80%, Si: 1.20 to 2.90%, Mn: 0.25 to 1.00%, Cr: 0.40 to 1.90%, V: 0.05 to 0.60%, P: 0.020% or less, S: 0.020% or less, N: 0.0100% or less, Mo: 0 to 0.50%, Nb: 0 to 0.050%, W: 0 to 0.60%, Ni: 0 to 0.50%, Co: 0 to 0.30%, B: 0 to 0.0050%, Cu: 0 to 0.050%, Al: 0 to 0.0050%, and Ti: 0 to 0.050%, with the balance being Fe and impurities. In the microstructure of the steel material, an area fraction of pearlite is 90% or more, and in ferrite in the pearlite, a volumetric number density of V-based precipitates having a maximum diameter of 2 to 20 nm is 3000 to 80000 pieces/?m3.Type: ApplicationFiled: March 24, 2021Publication date: May 9, 2024Inventors: Shinya TERAMOTO, Keisuke CHIBA, Yutaka NEISHI
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Patent number: 11952650Abstract: A steel wire which has an excellent fatigue limit when made into a spring is provided. A chemical composition of the steel wire according to the present embodiment consists of, in mass %, C: 0.53 to 0.59%, Si: 2.51 to 2.90%, Mn: 0.70 to 0.85%, P: 0.020% or less, S: 0.020% or less, Cr 1.40 to 1.70%, Mo: 0.17 to 0.53%, V: 0.23 to 0.33%, Cu: 0.050% or less, Ni: 0.050% or less, Al: 0.0050% or less, Ti: 0.050% or less, N: 0.0070% or less, Ca: 0 to 0.0050%, and Nb: 0 to 0.020%, with the balance being Fe and impurities. In the steel wire, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 500 to 8000 pieces/?m2.Type: GrantFiled: October 15, 2020Date of Patent: April 9, 2024Assignees: NIPPON STEEL CORPORATION, NIPPON STEEL SG WIRE CO., LTD.Inventors: Shinya Teramoto, Yutaka Neishi, Michimasa Aono, Shuji Kozawa, Satoru Mineta, Tatsuro Ochi, Shoichi Suzuki
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Publication number: 20240077123Abstract: A valve spring includes a nitrided layer, and a core portion that is further inward than the nitrided layer. A chemical composition of the core portion consists of, in mass %, C: 0.53 to 0.59%, Si: 2.51 to 2.90%, Mn: 0.70 to 0.85%, P: 0.020% or less, S: 0.020% or less, Cr: 1.40 to 1.70%, Mo: 0.17 to 0.53%, V: 0.23 to 0.33%, Ca: 0.0001 to 0.0050%, Cu: 0.050% or less, Ni: 0.050% or less, Al: 0.0050% or less, Ti: 0.050% or less, and N: 0.0070% or less, with the balance being Fe and impurities. In the core portion, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 500 to 8000 per ?m2, and in the core portion, a numerical proportion of Ca sulfides with respect to a total number of oxide-based inclusions and sulfide-based inclusions is 0.20% or less.Type: ApplicationFiled: October 15, 2020Publication date: March 7, 2024Inventors: Shinya TERAMOTO, Yutaka NEISHI, Michimasa AONO, Shuji KOZAWA, Fumio TAKAHASHI, Shigekazu NISHIMOTO, Mitsuhiro KONDO, Tatsuro OCHI, Shoichi SUZUKI
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Publication number: 20230392244Abstract: A steel wire which has an excellent fatigue limit when made into a spring is provided. A chemical composition of the steel wire according to the present embodiment consists of, in mass %, C: 0.53 to 0.59%, Si: 2.51 to 2.90%, Mn: 0.70 to 0.85%, P: 0.020% or less, S: 0.020% or less, Cr 1.40 to 1.70%, Mo: 0.17 to 0.53%, V: 0.23 to 0.33%, Cu: 0.050% or less, Ni: 0.050% or less, Al: 0.0050% or less, Ti: 0.050% or less, N: 0.0070% or less, Ca: 0 to 0.0050%, and Nb: 0 to 0.020%, with the balance being Fe and impurities. In the steel wire, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 500 to 8000 pieces/?m2.Type: ApplicationFiled: October 15, 2020Publication date: December 7, 2023Inventors: Shinya TERAMOTO, Yutaka NEISHI, Michimasa AONO, Shuji KOZAWA, Satoru MINETA, Tatsuro OCHI, Shoichi SUZUKI
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Publication number: 20230296152Abstract: A damper spring having an excellent fatigue limit is provided. A damper spring according to the present embodiment includes a nitrided layer formed in an outer layer, and a core portion that is further inward than the nitrided layer. The chemical composition of the core portion consists of, in mass%, C: 0.53 to 0.59%, Si: 2.51 to 2.90%, Mn: 0.70 to 0.85%, P: 0.020% or less, 5: 0.020% or less, Cr: 1.40 to 1.70%, Mo: 0.17 to 0.53%, V: 0.23 to 0.33%, Cu: 0.050% or less, Ni: 0.050% or less, Al: 0.0050% or less, Ti: 0.050% or less, N: 0.0070% or less, and Nb: 0 to 0.020%, with the balance being Fe and impurities. In the core portion, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 500 to 8000 pieces/?m2.Type: ApplicationFiled: October 15, 2020Publication date: September 21, 2023Inventors: Shinya TERAMOTO, Yutaka NEISHI, Michimasa AONO, Shuji KOZAWA, Yoichi OI, Naoki TAKABAYASHI, Junji TANAKA, Fumio TAKAHASHI, Shigekazu NISHIMOTO, Mitsuhiro KONDO, Tatsuro OCHI, Shoichi SUZUKI
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Publication number: 20230087453Abstract: A valve spring which has an excellent fatigue limit is provided. A chemical composition of the valve spring according to the present embodiment contains, in mass %, C: 0.50 to 0.80%, Si: 1.20 to less than 2.50%, Mn: 0.25 to 1.00%, P: 0.020% or less. S: 0.020% or less: Cr: 0.40 to 1.90%, V: 0.05 to 0.60%, Ca: 0.0001 to 0.0050%, and N: 0.0100% or less, with the balance being Fe and impurities. In the valve spring, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 5000 to 80000 pieces/?m3, and a numerical proportion of Ca sulfides with respect to a total number of oxide-based inclusions and sulfide-based inclusions is 0.20% or less.Type: ApplicationFiled: February 19, 2021Publication date: March 23, 2023Inventors: Shinya TERAMOTO, Yutaka NEISHI, Michimasa AONO, Satoru MINETA, Shoichi SUZUKI, Tatsuro OCHI
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Publication number: 20230085279Abstract: A steel wire which has excellent cold coiling workability, and which has an excellent fatigue limit when made into a spring is provided. A chemical composition of the steel wire according to the present, embodiment containing, in mass %, C: 0.50 to 0.80%, Si: 1.20 to less than 2.50%, Mn: 0.25 to 1.00%, P: 0.020% or less, S: 0.020% or less, Cr: 0.40 to 1.90%, V: 0.05 to 0.60%, and N: 0.0100% or less, with the balance being Fe and impurities. In the steel wire, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 5000 to 80000 pieces/?m3.Type: ApplicationFiled: February 19, 2021Publication date: March 16, 2023Inventors: Shinya TERAMOTO, Yutaka NEISHI, Michimasa AONO, Satoru MINETA, Shoichi SUZUKI, Tatsuro OCHI
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Publication number: 20230081462Abstract: A damper spring which has an excellent fatigue limit is provided. A chemical composition of the damper spring according to the present embodiment contains in mass %, C: 0.50 to 0.80%, Si: 1.20 to less than 2.50%, Mn: 0.25 to 1.00%, P: 0.020% or less, S: 0.020% or less, Cr: 0.40 to 1.90%, V: 0.05 to 0.60%, and N: 0.0100% or less, with the balance being Fe and impurities. In the damper spring, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 5000 to 80000 pieces/m3.Type: ApplicationFiled: February 19, 2021Publication date: March 16, 2023Inventors: Shinya TERAMOTO, Yutaka NEISHI, Michimasa AONO, Shoichi SUZUKI, Tatsuro OCHI
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Publication number: 20210285068Abstract: There is provided a hot rolled steel according to one aspect of the invention including, as a predetermined chemical composition: Bi: 0.0001 mass % to 0.0050 mass %, in which 90 area % or more of a metallographic structure is configured with a ferrite and a pearlite, and an average number density of Mn sulfides measured on a cross section parallel to a rolling direction having an aspect ratio of more than 10 and 30 or less which is extended along the rolling direction, is 50 pieces/mm2 to 200 pieces/mm2.Type: ApplicationFiled: September 4, 2017Publication date: September 16, 2021Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Suguru YOSHIDA, Shinya TERAMOTO, Akira SHIGA, Manabu KUBOTA, Hajime HASEGAWA, Hideo MIZUKAMI
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Publication number: 20210032733Abstract: A steel according to one aspect of the present invention has a chemical composition containing, by unit mass %, C: 0.25 to 0.55%, Si: 0.20 to 1.30%, Mn: 0.50 to 1.50%, P: 0.010 to 0.200%, S: 0.010 to 0.100%, Cr: 0 to 1.20%, V: 0.25 to 0.40%, Ti: 0.010 to 0.070%, Mo: 0 to 0.15%, N: 0.0010 to 0.0060%, Al: 0 to 0.200%, Ca: 0 to 0.005%, Zr: 0 to 0.005%, Mg: 0 to 0.005%, Bi: 0 to 0.0050%, Pb: 0 to 0.50%, Nb: 0 to 0.05%, Cu: 0 to 0.05%, and Ni: 0 to 0.05%, with the balance being Fe and impurities, wherein 0.002<Ti?3.4×N<0.050 is satisfied.Type: ApplicationFiled: April 19, 2019Publication date: February 4, 2021Applicant: NIPPON STEEL CORPORATIONInventors: Shinya TERAMOTO, Yutaka NEISHI
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Patent number: 10844920Abstract: A spring steel wire includes, by mass %, C: 0.40% to 0.75%, Si: 1.00% to 5.00%, Mn: 0.20% to 2.00%, P: 0.0001% to 0.0500%, S: 0.0001% to 0.0500%, Cr: 0.50% to 3.50%, Al: 0.0005% to 0.0500%, N: 0.0020% to 0.0100%, Mo: 0% to 2.00%, V: 0% to 0.50%, W: 0% to 0.50%, Nb: 0% to 0.100%, Ti: 0% to 0.100%, Ca: 0% to 0.0100%, Mg: 0% to 0.0100%, Zr: 0% to 0.1000%, B: 0% to 0.0100%, Cu: 0% to 1.00%, Ni: 0% to 3.00%, and a remainder consisting of Fe and impurities. A structure includes, by area radio, tempered martensite of 90% or more. The prior austenite grain size number is No. 12.5 or higher. The presence density of iron-based carbide having an equivalent circle diameter ranging from 0.15 ?m to 0.50 ?m ranges from 0.40 pieces/?m2 to 2.00 pieces/?m2.Type: GrantFiled: September 5, 2016Date of Patent: November 24, 2020Assignee: NIPPON STEEL CORPORATIONInventors: Shinya Teramoto, Hiroshi Yarita, Shouichi Suzuki
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Publication number: 20200165711Abstract: According to an aspect of the present invention, there is provided a steel containing, by unit mass %, C: 0.08% to 0.12%, Si: 0.05% to 0.50%, Mn: 1.50% to 3.00%, P: 0.040% or less, S: 0.020% or less, V: 0.010% or less, Ti: 0.010% or less, Nb: 0.005% or less, Cr: 1.00% to 2.50%, Cu: 0.01% to 0.50%, Ni: 0.75% to 1.60%, Mo: 0.10% to 0.50%, Al: 0.025% to 0.050%, N: 0.0100% to 0.0200%, Ca: 0% to 0.0100%, Zr: 0% to 0.0100%, Mg: 0% to 0.0100%, and a remainder including Fe and impurities, in which a ratio of an Al content to a N content is 2.6 or less, a ratio of a Mn content to a Ni content is 1.5 or more and 3.0 or less.Type: ApplicationFiled: February 19, 2016Publication date: May 28, 2020Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Shinya TERAMOTO, Shingo YAMASAKI, Atsushi MONDEN
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Patent number: 10344363Abstract: There is a hot-rolled steel according to one aspect of the invention including predetermined chemical compositions including 0.0001 to 0.0050 mass % of Bi, in which 90 area % or more of a metallographic structure is configured with a ferrite and a pearlite, and an average number density of Mn sulfides extending along a rolling direction and having an aspect ratio exceeding 10 and equal to or smaller than 30, which is measured on a cross section parallel to the rolling direction, is 50 to 200 number/mm2.Type: GrantFiled: October 19, 2016Date of Patent: July 9, 2019Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Suguru Yoshida, Shinya Teramoto, Akira Shiga, Manabu Kubota, Hajime Hasegawa, Hideo Mizukami
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Patent number: 10266908Abstract: A rolled steel bar for machine structural use includes a predetermined chemical composition comprising, by mass %, C: 0.45% to 0.65%, Si: higher than 1.00% to 1.50%, Mn: higher than 0.40% to 1.00%, P: 0.005% to 0.050%, S: 0.020% to 0.100%, V: 0.08% to 0.20%, Ti: 0% to 0.050%; Ca: 0% to 0.0030%, Zr: 0% to 0.0030%, Te: 0% to 0.0030%, and a remainder including Fe and impurities, wherein the impurities include: Cr: 0.10% or lower, Al: lower than 0.01%, and N: 0.0060% or lower. In the rolled steel bar for machine structural use, K1 obtained from “K1=C+Si/7+Mn/5+1.54×V” is 0.95 to 1.05, K2 obtained from “K2=139?28.6×Si+105×Mn?833×S?13420×N” is more than 35, a Mn content and a S content satisfy Mn/S?8.0, and a total decarburized depth of a surface layer is 500 ?m or less.Type: GrantFiled: July 3, 2015Date of Patent: April 23, 2019Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hiromasa Takada, Shinya Teramoto, Osamu Ohyama
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Patent number: 10260123Abstract: A rolled steel bar for machine structural use includes a predetermined chemical composition comprising, by mass %, C: 0.45% to 0.65%, Si: higher than 1.00% to 1.50%, Mn: higher than 0.40% to 1.00%, P: 0.005% to 0.050%, S: 0.020% to 0.100%, V: 0.08% to 0.20%, Ti: 0% to 0.050%; Ca: 0% to 0.0030%, Zr: 0% to 0.0030%, Te: 0% to 0.0030%, and a remainder including Fe and impurities, wherein the impurities include: Cr: 0.10% or lower, Al: lower than 0.01%, and N: 0.0060% or lower. In the rolled steel bar for machine structural use, K1 obtained from “K1=C+Si/7+Mn/5+1.54×V” is 0.95 to 1.05, K2 obtained from “K2=139?28.6×Si+105×Mn?833×S?13420×N” is more than 35, K3 obtained from “K3=137×C?44.0×Si” is 10.7 or more, a Mn content and a S content satisfy Mn/S?8.0, and a total decarburized depth in a surface layer is 500 ?m or less.Type: GrantFiled: July 3, 2015Date of Patent: April 16, 2019Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hiromasa Takada, Shinya Teramoto, Osamu Ohyama
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Publication number: 20190032178Abstract: According to an aspect of the present invention, there is provided a steel containing, by mass %, C: 0.08% to 0.12%, Si: 0.05% to 0.50%, Mn: 1.00% to 3.00%, P: 0.040% or less, S: 0.020% or less, Cr: 1.0% to 2.5%, Cu: 0.01% to 0.50%, Ni: 0.75% to 3.20%, Mo: 0.10% to 0.50%, Nb: 0.005% to 0.050%, Al: 0.010% to 0.100%, N: 0.0050% to 0.0150%, V: 0% to 0.300%, Ca: 0% to 0.0100%, Zr: 0% to 0.0100%, Mg: 0% to 0.0100%, and a remainder including Fe and impurities, in which a number density of Mn sulfides having an equivalent circle diameter of more than 5 m is 0 pieces/mm2 to 10 pieces/mm2, and an average aspect ratio of the Mn sulfides having an equivalent circle diameter of 1.0 m to 5.0 ?m is 1.0 or more and 10.0 or less.Type: ApplicationFiled: February 19, 2016Publication date: January 31, 2019Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Shinya TERAMOTO, Shingo YAMASAKI, Atsushi MONDEN
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Publication number: 20180371593Abstract: A steel according to one aspect of the present invention contains, in unit mass %, C: 0.10% to 0.25%, Si: 0.60% to 1.20%, Mn: 0.60% to 1.00%, P: 0.040% to 0.060%, S: 0.060% to 0.100%, Cr: 0.05% to 0.20%, Bi: 0.0001% to 0.0050%, N: 0.0020% to 0.0150%, V: 0% to 0.010%, Al: 0% to 0.0050%, Ti: 0% to 0.020%, Ca: 0% to 0.005%, Zr: 0% to 0.005%, Mg: 0% to 0.005%, and a remainder including Fe and impurities.Type: ApplicationFiled: December 21, 2016Publication date: December 27, 2018Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Shinya TERAMOTO, Akira SHIGA
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Publication number: 20180305798Abstract: This steel component includes, by mass %, C: 0.50% to 0.65%, Si: 0.60% to 1.20%, Mn: 0.60% to 1.00%, P: 0.040% to 0.060%, S: 0.060% to 0.100%, Cr: 0.05% to 0.20%, V: 0.25% to 0.40%, Bi: 0.0001% to 0.0050%, N: 0.0020% to 0.0080%, and a remainder including Fe and impurities, in which a steel structure is a ferrite-pearlite, and an area ratio of a ferrite therein is 20% or more.Type: ApplicationFiled: December 21, 2016Publication date: October 25, 2018Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Shinya TERAMOTO, Akira SHIGA, Hajime HASEGAWA, Hideo MIZUKAMI