Abstract: Embodiments of the invention are directed to a nanosheet field effect transistor (FET) having a nanosheet stack formed over a substrate. The nanosheet stack includes a plurality of channel nanosheets, wherein the plurality of channel nanosheets includes a first channel nanosheet having a first end region, a second end region, and a central region positioned between the first end region and the second end region. The first end region and the second end region include a first type of semiconductor material, wherein, when the first type of semiconductor material is at a first temperature, the first type of semiconductor material has a first diffusion coefficient for a dopant. The central region includes a second type of semiconductor material, wherein, when the second type of semiconductor material is at the first temperature, the second type of semiconductor material has a second diffusion coefficient for the dopant.

Abstract: A method of forming a vertical transport fin field effect transistor device is provided. The method includes forming vertical fins on a substrate, depositing a protective liner on the sidewalls of the vertical fins, and removing a portion of the substrate to form a support pillar beneath at least one of the vertical fins. The method further includes etching a cavity in the support pillar of the at least one of the vertical fins, and removing an additional portion of the substrate to form a plinth beneath the support pillar of the vertical fin. The method further includes growing a bottom source/drain layer on the substrate adjacent to the plinth, and forming a diffusion plug in the cavity, wherein the diffusion plug is configured to block diffusion of dopants from the bottom source/drain layer above a necked region in the support pillar.

Abstract: A method of forming stacked fin field effect devices is provided. The method includes forming a layer stack on a substrate, wherein the layer stack includes a first semiconductor layer on a surface of the substrate, a second semiconductor layer on the first semiconductor layer, a third semiconductor layer on the second semiconductor layer, a separation layer on the third semiconductor layer, a fourth semiconductor layer on the separation layer, a fifth semiconductor layer on the fourth semiconductor layer, and a sixth semiconductor layer on the fifth semiconductor layer. The method further includes forming a plurality of channels through the layer stack to the surface of the substrate, and removing portions of the second semiconductor layer and fifth semiconductor layer to form lateral grooves.

Abstract: A method for forming the semiconductor device that includes forming an etch mask covering a drain side of the gate structure and the silicon containing fin structure; etching a source side of the silicon containing fin structure adjacent to the channel region; and forming a germanium containing semiconductor material on an etched sidewall of the silicon containing fin structure adjacent to the channel region. Germanium from the germanium containing semiconductor material is diffused into the channel region to provide a graded silicon germanium region in the channel region having germanium present at a highest concentration in the channel region at the source end of the channel region and a germanium deficient concentration at the drain end of the channel region.

Abstract: A method of forming a vertical transport fin field effect transistor device is provided. The method includes forming vertical fins on a substrate, depositing a protective liner on the sidewalls of the vertical fins, and removing a portion of the substrate to form a support pillar beneath at least one of the vertical fins. The method further includes etching a cavity in the support pillar of the at least one of the vertical fins, and removing an additional portion of the substrate to form a plinth beneath the support pillar of the vertical fin. The method further includes growing a bottom source/drain layer on the substrate adjacent to the plinth, and forming a diffusion plug in the cavity, wherein the diffusion plug is configured to block diffusion of dopants from the bottom source/drain layer above a necked region in the support pillar.

Abstract: A method of forming gate structures to a nanosheet device that includes forming at least two stacks of nanosheets, wherein each nanosheet includes a channel region portion having a gate dielectric layer present thereon. The method may further include forming a dual metal layer scheme on the gate dielectric layer of each nanosheet. The dual metal layer scheme including an etch stop layer of a first composition and a work function adjusting layer of a second composition, wherein the etch stop layer has a composition that provides that the work function adjusting layer is removable by a wet etch chemistry that is selective to the etch stop layer.

Abstract: A method of forming a semiconductor structure includes forming a substrate, the substrate having a first portion with a first height and second recessed portions with a second height less than the first height. The method also includes forming embedded source/drain regions disposed over top surfaces of the second recessed portions of the substrate, and forming one or more fins from a portion of the substrate disposed between the embedded source/drain regions, the one or more fins providing channels for fin field-effect transistors (FinFETs). The method further includes forming a gate stack disposed over the one or more fins, and forming inner oxide spacers disposed between the gate stack and the source/drain regions.

Abstract: A method of forming a semiconductor structure includes patterning a hard mask layer over a top surface of a substrate. The method also includes forming a first portion of one or more vertical fins below the patterned hard mask layer. The method further includes forming a top spacer on sidewalls of the hard mask layer and the first portion of the one or more vertical fins. The method further includes forming a second portion of the one or more vertical fins in the substrate below the top spacer and trimming sidewalls of the second portion of the one or more vertical fins. The method further includes forming an interfacial layer on the trimmed sidewalls of the second portion of the one or more vertical fins. The one or more vertical fins provide one or more vertical transport channels for one or more vertical transport field-effect transistors.

Abstract: A method for fabricating a vertical transistor device includes forming a first plurality of fins in a first device region and a second plurality of fins in a second device region on a substrate. The first plurality of fins have a SiGe portion exposed above a top surface of the first region and a portion of the second plurality of fins are exposed above a top surface of the second region. The method further includes depositing a first GeO2 layer on the top surface of the device and over the exposed SiGe portion of the first plurality of fins and the exposed portion of the second plurality of fins.

Abstract: A method of forming a vertical transport field effect transistor is provided. The method includes forming a vertical fin on a substrate, and a top source/drain on the vertical fin. The method further includes thinning the vertical fin to form a thinned portion, a tapered upper portion, and a tapered lower portion from the vertical fin. The method further includes depositing a gate dielectric layer on the thinned portion, tapered upper portion, and tapered lower portion of the vertical fin, wherein the gate dielectric layer has an angled portion on each of the tapered upper portion and tapered lower portion. The method further includes depositing a work function metal layer on the gate dielectric layer.

Abstract: A method of forming a semiconductor structure includes patterning a hard mask layer over a top surface of a substrate. The method also includes forming a first portion of one or more vertical fins below the patterned hard mask layer. The method further includes forming a top spacer on sidewalls of the hard mask layer and the first portion of the one or more vertical fins. The method further includes forming a second portion of the one or more vertical fins in the substrate below the top spacer and trimming sidewalls of the second portion of the one or more vertical fins. The method further includes forming an interfacial layer on the trimmed sidewalls of the second portion of the one or more vertical fins. The one or more vertical fins provide one or more vertical transport channels for one or more vertical transport field-effect transistors.

Abstract: A method of forming stacked fin field effect devices is provided. The method includes forming a layer stack on a substrate, wherein the layer stack includes a first semiconductor layer on a surface of the substrate, a second semiconductor layer on the first semiconductor layer, a third semiconductor layer on the second semiconductor layer, a separation layer on the third semiconductor layer, a fourth semiconductor layer on the separation layer, a fifth semiconductor layer on the fourth semiconductor layer, and a sixth semiconductor layer on the fifth semiconductor layer. The method further includes forming a plurality of channels through the layer stack to the surface of the substrate, and removing portions of the second semiconductor layer and fifth semiconductor layer to form lateral grooves.

Abstract: A metal is formed into an opening that is located in an interlayer dielectric (ILD) material that laterally surrounds a semiconductor fin of a partially fabricated vertical transistor and on a physically exposed topmost surface of the semiconductor fin. A patterned material stack of, and from bottom to top, a membrane and a doped amorphous semiconductor material layer is formed on the metal and a topmost surface of the ILD material. A metal induced layer exchange anneal is then employed in which the metal and doped semiconductor material change places such that the doped semiconductor material is in direct contact with the topmost surface of the semiconductor fin. The exchanged doped semiconductor material, which provides a top source/drain structure of the vertical transistor, may have a different crystalline orientation than the topmost surface of the semiconductor fin.

Abstract: A method of forming stacked fin field effect devices is provided. The method includes forming a layer stack on a substrate, wherein the layer stack includes a first semiconductor layer on a surface of the substrate, a second semiconductor layer on the first semiconductor layer, a third semiconductor layer on the second semiconductor layer, a separation layer on the third semiconductor layer, a fourth semiconductor layer on the separation layer, a fifth semiconductor layer on the fourth semiconductor layer, and a sixth semiconductor layer on the fifth semiconductor layer. The method further includes forming a plurality of channels through the layer stack to the surface of the substrate, and removing portions of the second semiconductor layer and fifth semiconductor layer to form lateral grooves.

Abstract: VTFET devices with bottom source and drain extensions are provided. In one aspect, a method of forming a VTFET device includes: patterning vertical fin channels in a substrate; forming sidewall spacers along the vertical fin channels having a liner and a spacer layer; forming recesses at a base of the vertical fin channels; indenting the liner; annealing the substrate under conditions sufficient to reshape the recesses; forming bottom source and drains in the recesses; forming bottom source and drain extensions in the substrate adjacent to the bottom source and drains; removing the sidewall spacers; forming bottom spacers on the bottom source and drains; forming gate stacks over the bottom spacers alongside the vertical fin channels; forming top spacers over the gate stacks; and forming top source and drains at tops of the vertical fin channels. A VTFET device by the method having bottom source and drain extensions is also provided.

Abstract: Semiconductor devices include a substrate layer and a semiconductor layer formed over the substrate layer. A dielectric layer fills a gap between the semiconductor layer and the substrate layer, on end faces of the semiconductor layer, and on a top surface of the semiconductor layer.

Abstract: Improved top source and drain contact designs for VTFET devices are provided. In one aspect, a method of forming a VTFET device includes: depositing a first ILD over a VTFET structure having fins patterned in a substrate, bottom source and drains at a base of the fins, bottom spacers on the bottom source and drains and gates alongside the fins; patterning trenches in the first ILD; forming top spacers lining the trenches; forming top source and drains in the trenches at the tops of the fins; forming sacrificial caps covering the top source and drains; depositing a second ILD onto the first ILD; patterning contact trenches in the second ILD, exposing the sacrificial caps; removing the sacrificial caps through the contact trenches; and forming top source and drain contacts in the contact trenches that wrap around the top source and drains. A VTFET device is also provided.

Abstract: Provided are embodiments of a method for forming a semiconductor device. The method includes forming a nanosheet stack on a substrate, wherein the nanosheet stack comprises channel layers and nanosheet layers, forming a sacrificial gate over the nanosheet stack, and forming trenches to expose sidewalls of the nanosheet stack. The method also includes forming source/drain (S/D) regions, where forming the S/D regions including forming first portions of the S/D regions on portions of the nano sheet stack, forming second portions of the S/D regions, wherein the first portions are different than the second portions, and replacing the sacrificial gate with a conductive gate material. Also provided are embodiments of a semiconductor device formed by the method described herein.

Abstract: VTFET devices with bottom source and drain extensions are provided. In one aspect, a method of forming a VTFET device includes: patterning vertical fin channels in a substrate; forming sidewall spacers along the vertical fin channels having a liner and a spacer layer; forming recesses at a base of the vertical fin channels; indenting the liner; annealing the substrate under conditions sufficient to reshape the recesses; forming bottom source and drains in the recesses; forming bottom source and drain extensions in the substrate adjacent to the bottom source and drains; removing the sidewall spacers; forming bottom spacers on the bottom source and drains; forming gate stacks over the bottom spacers alongside the vertical fin channels; forming top spacers over the gate stacks; and forming top source and drains at tops of the vertical fin channels. A VTFET device by the method having bottom source and drain extensions is also provided.

Abstract: A method of forming a vertical transport fin field effect transistor device is provided. The method includes forming vertical fins on a substrate, depositing a protective liner on the sidewalls of the vertical fins, and removing a portion of the substrate to form a support pillar beneath at least one of the vertical fins. The method further includes etching a cavity in the support pillar of the at least one of the vertical fins, and removing an additional portion of the substrate to form a plinth beneath the support pillar of the vertical fin. The method further includes growing a bottom source/drain layer on the substrate adjacent to the plinth, and forming a diffusion plug in the cavity, wherein the diffusion plug is configured to block diffusion of dopants from the bottom source/drain layer above a necked region in the support pillar.