Patents by Inventor Shoichi Sakai

Shoichi Sakai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7975524
    Abstract: There is provided an inspection method of an oxygen sensor, which includes a sensing portion having a reference electrode, a sensing electrode and an oxygen ion conducting solid electrolyte layer arranged between the reference electrode and the sensing electrode. The inspection method contains the steps of reading a first output value of the oxygen sensor under a condition that the sensing portion of the oxygen sensor is subjected to a first inspection gas and then a second output value of the oxygen sensor under a condition that the sensing portion of the oxygen sensor is subjected to a second inspection gas different in oxygen concentration from the first inspection gas and judging the oxygen sensor to be defective or nondefective based on the first and second output values.
    Type: Grant
    Filed: October 9, 2008
    Date of Patent: July 12, 2011
    Assignee: Hitachi, Ltd.
    Inventors: Shoichi Sakai, Masami Kawashima
  • Publication number: 20110088792
    Abstract: A fluid control valve is provided. The fluid control valve is interposed in a fluid flow passage, and includes a temperature sensing part which is provided in a fluid of the fluid flow passage, and which is configured to operate based on a temperature of the fluid; a heating element which is configured to heat the temperature sensing part; and a shielding part which is capable of shielding the temperature sensing part from the fluid.
    Type: Application
    Filed: September 29, 2010
    Publication date: April 21, 2011
    Applicant: AISIN SEIKI KABUSHIKI KAISHA
    Inventors: Yoshikuni ITO, Shoichi Sakai, Kenji Nonaka
  • Publication number: 20100236925
    Abstract: A gas sensor includes a ceramic structural member. The ceramic structural member includes a base body formed of an insulating material; and a porous ceramic layer formed integrally with the base body. The ceramic layer is formed of an admixture obtained by mixing a plurality of ceramic materials with each other. The plurality of ceramic materials have grain size distributions different from each other.
    Type: Application
    Filed: March 9, 2010
    Publication date: September 23, 2010
    Inventors: Akira UCHIKAWA, Masami Kawashima, Shoichi Sakai, Masao Tsukada, Keiji Mori, Kousaku Morita
  • Patent number: 7704358
    Abstract: An oxygen sensor includes a base body portion; and a plurality of function layers laminated on a surface of the base body portion. The function layers includes a solid electrolyte layer adapted to conduct oxygen ions; a reference electrode layer located on a base body portion side of the solid electrolyte layer; a sensing electrode layer located on the opposite side of the solid electrolyte layer to the reference electrode layer; a heater portion adapted to activate the solid electrolyte layer by heating; and a gas diffusion layer formed between the reference electrode layer and the base body portion, and adapted to diffuse a reference gas within the gas diffusion layer. The gas diffusion layer is formed to have a porosity indicating a limit current value ranging between 60 ?A and 200 ?A.
    Type: Grant
    Filed: February 28, 2007
    Date of Patent: April 27, 2010
    Assignee: Hitachi, Ltd.
    Inventors: Futoshi Ichiyanagi, Akira Uchikawa, Shoichi Sakai, Goji Matsumoto
  • Patent number: 7655122
    Abstract: An oxygen concentration detecting element including a base member made of an electrically insulating material, a heater disposed on an outer surface of the base member, the heater being adapted to generate heat upon being energized, and an oxygen detecting unit disposed in an offset position on the outer surface of the base member in which the oxygen detecting unit is prevented from overlapping with the heater, the oxygen detecting unit including a solid electrolyte layer and a pair of electrodes between which the solid electrolyte layer is disposed.
    Type: Grant
    Filed: December 21, 2004
    Date of Patent: February 2, 2010
    Assignee: Hitachi, Ltd.
    Inventors: Shoichi Sakai, Futoshi Ichiyanagi, Junji Onozuka, Goji Matsumoto
  • Publication number: 20090312938
    Abstract: The invention provides an air-fuel ratio control system in which high precision can be applied to the air-fuel ratio feedback control of an engine by using a gas sensor mainly configured by an oxygen sensor that prevents the deterioration of the holding power of sealing material which enables high density filling with a small compressive load or the deterioration of the sealing material. The gas sensor such as the oxygen sensor is based upon a gas content detecting sensor that includes a gas content detecting element and a holder holding the gas content detecting element and that seals a measuring part of the gas content detecting element in the holder by a sealing part in which the sealing material is compressively filled, and has a characteristic that the sealing material is molded by mixed powder including plural species of forms of particles.
    Type: Application
    Filed: June 10, 2009
    Publication date: December 17, 2009
    Applicant: Hitachi, Ltd.
    Inventors: Kousaku Morita, Akira Uchikawa, Masami Kawashima, Shoichi Sakai, Masao Tsukada, Keiji Mori, Shosaku Ishihara, Tsuyoshi Fujita
  • Publication number: 20090095048
    Abstract: There is provided an inspection method of an oxygen sensor, which includes a sensing portion having a reference electrode, a sensing electrode and an oxygen ion conducting solid electrolyte layer arranged between the reference electrode and the sensing electrode. The inspection method contains the steps of reading a first output value of the oxygen sensor under a condition that the sensing portion of the oxygen sensor is subjected to a first inspection gas and then a second output value of the oxygen sensor under a condition that the sensing portion of the oxygen sensor is subjected to a second inspection gas different in oxygen concentration from the first inspection gas and judging the oxygen sensor to be defective or nondefective based on the first and second output values.
    Type: Application
    Filed: October 9, 2008
    Publication date: April 16, 2009
    Inventors: Shoichi Sakai, Masami Kawashima
  • Patent number: 7452022
    Abstract: A bent front wall 2a of a roof panel 2 is not bent at least inwardly of a press-worked direction of the roof panel 2, so that a front end of the roof panel 2 is free from undercut formation. This eliminates the necessity to further machine the front wall 2a of the press-worked roof panel 2, using for example a cam. Thus, manufacturing cost may be reduced without increasing man-hour.
    Type: Grant
    Filed: December 8, 2006
    Date of Patent: November 18, 2008
    Assignee: Hino Motors, Ltd.
    Inventors: Katsuhiko Sato, Tatsuo Miyamoto, Shoichi Sakai, Katsuhiro Watanabe
  • Patent number: 7302828
    Abstract: An oxygen sensor includes a tubular casing; an oxygen detecting element installed in a leading end of the tubular casing; lead wires each extending from the oxygen detecting element to the outside of the tubular casing through an open base end of the tubular casing, each lead wire including a core wire of metal; a rubber bush plugged in the open base end of the tubular casing, the rubber bush having the lead wires passed therethrough; and a heat resisting structure for protecting the rubber bush from a high temperature. The heat resisting structure is constructed to satisfy the following inequality: 10%?Al/Ar?50%, wherein: Al: The sectional area in total of the lead wires; and Ar: The sectional area of the rubber bush.
    Type: Grant
    Filed: September 16, 2005
    Date of Patent: December 4, 2007
    Assignee: Hitachi, Ltd.
    Inventors: Akira Uchikawa, Masao Tsukada, Shoichi Sakai, Masami Kawashima, Keiji Mori
  • Publication number: 20070215471
    Abstract: An exhaust gas sensor has a sensing element having a sensing area that detects certain components in exhaust gas, a holder that supports a base end portion of the sensing element and has a sensor-mounting structure for sensor installation, and a protector that is fixed to the holder and protects the sensing area of the sensing element. To support the sensing element, a sensing element insertion hole for receiving the base end portion of the sensing element is formed at the holder. Then, a clearance between an inner surface of the sensing element insertion hole and a surface of the sensing area is set to be smaller than a clearance between an inner surface of the protector and the surface of the sensing area.
    Type: Application
    Filed: March 15, 2007
    Publication date: September 20, 2007
    Inventors: Shoichi Sakai, Akira Uchikawa, Masao Tsukada
  • Publication number: 20070199820
    Abstract: An oxygen sensor includes a base body portion; and a plurality of function layers laminated on a surface of the base body portion. The function layers includes a solid electrolyte layer adapted to conduct oxygen ions; a reference electrode layer located on a base body portion side of the solid electrolyte layer; a sensing electrode layer located on the opposite side of the solid electrolyte layer to the reference electrode layer; a heater portion adapted to activate the solid electrolyte layer by heating; and a gas diffusion layer formed between the reference electrode layer and the base body portion, and adapted to diffuse a reference gas within the gas diffusion layer. The gas diffusion layer is formed to have a porosity indicating a limit current value ranging between 60 ?A and 200 ?A.
    Type: Application
    Filed: February 28, 2007
    Publication date: August 30, 2007
    Applicant: HITACHI, LTD.
    Inventors: Futoshi Ichiyanagi, Akira Uchikawa, Shoichi Sakai, Goji Matsumoto
  • Patent number: 7258772
    Abstract: In an oxygen sensor that measures a limiting current of when a voltage is applied between pumping electrodes, and also performs a rich/lean judgment based on an electromotive force generated between one of the pumping electrodes and a reference electrode, an oxygen supply voltage for supplying oxygen to the reference electrode is applied, and the reference electrode is covered with a dense layer.
    Type: Grant
    Filed: May 8, 2003
    Date of Patent: August 21, 2007
    Assignee: Hitachi, Ltd.
    Inventors: Shoichi Sakai, Futoshi Ichiyanagi
  • Publication number: 20070145782
    Abstract: A bent front wall 2a of a roof panel 2 is not bent at least inwardly of a press-worked direction of the roof panel 2, so that a front end of the roof panel 2 is free from undercut formation. This eliminates the necessity to further machine the front wall 2a of the press-worked roof panel 2, using for example a cam. Thus, manufacturing cost may be reduced without increasing man-hour.
    Type: Application
    Filed: December 8, 2006
    Publication date: June 28, 2007
    Applicant: HINO MOTORS, LTD.
    Inventors: Katsuhiko Sato, Tatsuo Miyamoto, Shoichi Sakai, Katsuhiro Watanabe
  • Publication number: 20070108051
    Abstract: In an oxygen sensor, a basic body is provided and a plurality of function layers are laminated on a surface of the basic body, the function layers including at least a solid electrolyte layer having an oxygen ion conductivity and a pair of electrode layers between which the solid electrolyte layer is inserted, a firing being carried out after the function layers are laminated on the surface of the basic body and, during the firing, a sintering of the basic body and the function layers being sequentially progressed toward an outer surface of the function layers from the basic body.
    Type: Application
    Filed: November 16, 2006
    Publication date: May 17, 2007
    Inventors: Futoshi Ichiyanagi, Keiji Mori, Masami Kawashima, Akira Uchikawa, Shoichi Sakai, Masao Tsukada
  • Publication number: 20070084725
    Abstract: An oxygen sensor including an oxygen concentration sensing unit including a pair of electrodes and a solid electrolyte layer which is disposed between the pair of electrodes and has an oxygen ion conductivity. A porous protective coat is disposed on an outer surface of the oxygen concentration sensing unit. A protector covers the oxygen concentration sensing unit via a space between the protector and the porous protective coat and has a plurality of inlet holes through which a gas to be measured is introduced into the space. A ratio of a thickness of the porous protective coat to a diameter of each of the plurality of inlet holes is in a range of from 5% to 50%.
    Type: Application
    Filed: October 16, 2006
    Publication date: April 19, 2007
    Inventors: Shoichi Sakai, Keiji Mori, Futoshi Ichiyanagi, Akira Uchikawa, Masami Kawashima, Masao Tsukada
  • Publication number: 20060086175
    Abstract: An oxygen sensor comprises a tubular casing; an oxygen detecting element installed in a leading end of the tubular casing; lead wires each extending from the oxygen detecting element to the outside of the tubular casing through an open base end of the tubular casing, each lead wire including a core wire of metal; a rubber bush plugged in the open base end of the tubular casing, the rubber bush having the lead wires passed therethrough; and a heat resisting structure for protecting the rubber bush from a high temperature. The heat resisting structure is constructed to satisfy the following inequality: 10%?Al/Ar?50% wherein: Al: The sectional area in total of the lead wires. Ar: The sectional area of the rubber bush.
    Type: Application
    Filed: September 16, 2005
    Publication date: April 27, 2006
    Inventors: Akira Uchikawa, Masao Tsukada, Shoichi Sakai, Masami Kawashima, Keiji Mori
  • Publication number: 20050274614
    Abstract: The invention relates to an oxygen-concentration detecting element including (a) a base member constructed of a first insulating material; (b) an electric heater layer formed on the base member to generate a heat when electrically energized; (c) an oxygen-detecting laminated unit formed on the base member, the unit including a solid electrolyte layer activated by the heat; (d) a printed protecting layer covering the base member, the electric heater layer and the oxygen-detecting laminated unit, being constructed of a mixture of a second insulating material and a solid electrolyte material, and having a porous structure provided with voids derived from a void forming agent contained in an amount of 10-80 volume %, based on a total volume of the second insulating material and the void forming agent, prior to a baking for producing the oxygen concentration detecting element; and (e) a porous protecting layer covering the printed protecting layer.
    Type: Application
    Filed: June 9, 2005
    Publication date: December 15, 2005
    Inventors: Shoichi Sakai, Futoshi Ichiyanagi, Junji Onozuka, Yasuji Orimo
  • Publication number: 20050274613
    Abstract: The invention relates to an oxygen-concentration detecting element including (a) a base member of a first insulating material; (b) an electric heater layer formed on the base member to generate a heat when electrically energized; and (c) an oxygen-detecting laminated unit formed on the base member, the unit including a solid electrolyte layer and inner and outer electrodes interposing the solid electrolyte layer therebetween. The inner electrode may be constructed of a noble metal material and voids that are dispersed in the noble metal material and are derived from a void forming agent. The oxygen-concentration detecting element may include a penetration layer for allowing penetration of oxygen therethrough, between the outer surface of the base member and the oxygen-detecting laminated unit. The penetration layer is extended in the axial direction of the base member from the position of the unit.
    Type: Application
    Filed: June 9, 2005
    Publication date: December 15, 2005
    Inventors: Shoichi Sakai, Futoshi Ichiyanagi, Junji Onozuka, Yasuji Orimo
  • Publication number: 20050158459
    Abstract: An oxygen concentration detecting element including a base member made of an electrically insulating material, a heater disposed on an outer surface of the base member, the heater being adapted to generate heat upon being energized, and an oxygen detecting unit disposed in an offset position on the outer surface of the base member in which the oxygen detecting unit is prevented from overlapping with the heater, the oxygen detecting unit including a solid electrolyte layer and a pair of electrodes between which the solid electrolyte layer is disposed.
    Type: Application
    Filed: December 21, 2004
    Publication date: July 21, 2005
    Inventors: Shoichi Sakai, Futoshi Ichiyanagi, Junji Onozuka, Goji Matsumoto
  • Publication number: 20050158458
    Abstract: An oxygen concentration detecting element comprises a base member constructed of an insulating material; an electric heater layer attached to the base member, which generates a heat when electrically energized; and an oxygen detecting laminated unit attached to the base member. The oxygen detecting laminated unit includes a solid electrolyte layer and reference and detecting electrode layers between which the solid electrolyte layer is operatively sandwiched. The thickness of the oxygen detecting laminated unit is equal to or smaller than 11% of the thickness of the base member.
    Type: Application
    Filed: December 21, 2004
    Publication date: July 21, 2005
    Inventor: Shoichi Sakai