Patents by Inventor Shuichi Ichikawa
Shuichi Ichikawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12116920Abstract: A catalyst support for induction heating includes: a honeycomb structure including a pillar shaped honeycomb structure portion having: an outer peripheral wall; and a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from an end face on an inlet side to an end face on an outlet side in a gas flow direction to form a flow path; a catalyst supported onto an interior of the partition wall; and at least one magnetic body provided within the honeycomb structure, wherein the catalyst support has a region A where the catalyst is not supported, at least on the end face side of the catalyst support on the inlet side in the gas flow direction, and wherein the magnetic body is arranged at least in the region A in the gas flow direction.Type: GrantFiled: January 3, 2024Date of Patent: October 15, 2024Assignee: NGK INSULATORS, LTD.Inventors: Yukio Miyairi, Masaaki Masuda, Shuichi Ichikawa, Takuya Ishihara, Kai Matsumoto, Norihisa Fujie, Yoichi Aoki
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Patent number: 12104519Abstract: A catalyst support for induction heating includes: a honeycomb structure including a pillar shaped honeycomb structure portion having: an outer peripheral wall; and a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from an end face on an inlet side to an end face on an outlet side in a gas flow direction to form a flow path; a catalyst supported onto an interior of the partition wall; and at least one magnetic body provided within the honeycomb structure, wherein the catalyst support has a region A where the catalyst is not supported, at least on the end face side of the catalyst support on the inlet side in the gas flow direction, and wherein the magnetic body is arranged at least in the region A in the gas flow direction.Type: GrantFiled: January 2, 2024Date of Patent: October 1, 2024Assignee: NGK INSULATORS, LTD.Inventors: Yukio Miyairi, Masaaki Masuda, Shuichi Ichikawa, Takuya Ishihara, Kai Matsumoto, Norihisa Fujie, Yoichi Aoki
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Patent number: 12078092Abstract: A catalyst support for induction heating includes: a honeycomb structure including a pillar shaped honeycomb structure portion having: an outer peripheral wall; and a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from an end face on an inlet side to an end face on an outlet side in a gas flow direction to form a flow path; a catalyst supported onto an interior of the partition wall; and at least one magnetic body provided within the honeycomb structure, wherein the catalyst support has a region A where the catalyst is not supported, at least on the end face side of the catalyst support on the inlet side in the gas flow direction, and wherein the magnetic body is arranged at least in the region A in the gas flow direction.Type: GrantFiled: February 14, 2023Date of Patent: September 3, 2024Assignee: NGK INSULATORS, LTD.Inventors: Yukio Miyairi, Masaaki Masuda, Shuichi Ichikawa, Takuya Ishihara, Kai Matsumoto, Norihisa Fujie, Yoichi Aoki
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Patent number: 12065957Abstract: A cylindrical can body capable of housing a honeycomb structure therein, the cylindrical can body including: a coil for induction-heating the honeycomb structure; a cylindrical member made of an insulating material; and a cylindrical metal member capable of housing the coil and the cylindrical member therein, wherein, in a cross section parallel to an axial direction of the cylindrical member, (i) the coil is provided radially outward from an inner circumferential surface of the cylindrical member, and at least a part of the coil is embedded in the cross section of the cylindrical member; or (ii) the coil is provided on an outer circumferential portion of the cylindrical member.Type: GrantFiled: February 7, 2023Date of Patent: August 20, 2024Assignee: NGK INSULATORS, LTD.Inventors: Yukio Miyairi, Masaaki Masuda, Shuichi Ichikawa, Takuya Ishihara
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Publication number: 20240196485Abstract: An induction heating coil unit 2 according to the present invention is an induction heating coil unit 2being configured to be able to heat a heating object 1 by induction heating, wherein the induction heating coil unit 2 includes: an induction heating coil 20 wherein conductors 200 are wound around a predetermined axis line AL; and end wall portions 21 made of a soft magnetic material, the end wall portions 21 being disposed to cover at least a part of end portions on both sides of the induction heating coil 20 in an axial direction, and wherein each of the conductors 200 has an opposing surface 201 opposing to an outer peripheral surface or an inner peripheral surface of the heating object 1, and wherein the opposing surface 201 includes a parallel portion 201a extending parallel to the axis line AL.Type: ApplicationFiled: January 23, 2024Publication date: June 13, 2024Applicants: NGK INSULATORS, LTD., NATIONAL UNIVERSITY CORPORATION OKAYAMA UNIVERSITYInventors: Kazuhiro UMETANI, Shota KAWAHARA, Daiki MIYAKE, Masataka ISHIHARA, Eiji HIRAKI, Shuichi ICHIKAWA, Yukio MIYAIRI, Masaaki MASUDA, Takuya ISHIHARA
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Publication number: 20240163980Abstract: A honeycomb structure according to the present invention includes: a honeycomb structure portion 10 including an outer peripheral wall 100 and partition walls 101 arranged on an inner side of the outer peripheral wall 100, the partition walls 101 defining a plurality of cells 101a each forming a flow path extending one end face to other end face; and a magnetic material powder 11 attached to or filled in at least one of the plurality of cells 101a, wherein a volume and/or weight of the magnetic material powder 11 per unit volume varies in an axial direction AD and/or an axis orthogonal direction OD of the honeycomb structure portion 10.Type: ApplicationFiled: September 15, 2023Publication date: May 16, 2024Applicant: NGK INSULATORS, LTD.Inventors: Shuichi ICHIKAWA, Takuya ISHIHARA, Yukio MIYAIRI
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Publication number: 20240155743Abstract: An induction heating device according to the present invention includes: an induction heating coil 10 with a conductor 100 wound around a predetermined axis line AL; a member 11 including at least one soft magnetic material 110, the at least one soft magnetic material 110 being disposed at or on an outer side of each of axial end portions 102 of the induction heating coil 10 in an extending direction of the axis line AL; and a heating object 2 disposed on an inner side of the induction heating coil 10 and the member 11, the heating object 2 being configured to be heatable by induction heating using a magnetic flux from the induction heating coil 10.Type: ApplicationFiled: October 30, 2023Publication date: May 9, 2024Applicants: NGK INSULATORS, LTD., NATIONAL UNIVERSITY CORPORATION OKAYAMA UNIVERSITYInventors: Kazuhiro UMETANI, Shota KAWAHARA, Daiki MIYAKE, Masataka ISHIHARA, Eiji HIRAKI, Shuichi ICHIKAWA, Yukio MIYAIRI, Masaaki MASUDA, Takuya ISHIHARA
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Publication number: 20240133331Abstract: A catalyst support for induction heating includes: a honeycomb structure including a pillar shaped honeycomb structure portion having: an outer peripheral wall; and a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from an end face on an inlet side to an end face on an outlet side in a gas flow direction to form a flow path; a catalyst supported onto an interior of the partition wall; and at least one magnetic body provided within the honeycomb structure, wherein the catalyst support has a region A where the catalyst is not supported, at least on the end face side of the catalyst support on the inlet side in the gas flow direction, and wherein the magnetic body is arranged at least in the region A in the gas flow direction.Type: ApplicationFiled: January 3, 2024Publication date: April 25, 2024Applicant: NGK INSULATORS, LTD.Inventors: Yukio MIYAIRI, Masaaki MASUDA, Shuichi ICHIKAWA, Takuya ISHIHARA, Kai MATSUMOTO, Norihisa FUJIE, Yoichi AOKI
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Publication number: 20240133330Abstract: A catalyst support for induction heating includes: a honeycomb structure including a pillar shaped honeycomb structure portion having: an outer peripheral wall; and a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from an end face on an inlet side to an end face on an outlet side in a gas flow direction to form a flow path; a catalyst supported onto an interior of the partition wall; and at least one magnetic body provided within the honeycomb structure, wherein the catalyst support has a region A where the catalyst is not supported, at least on the end face side of the catalyst support on the inlet side in the gas flow direction, and wherein the magnetic body is arranged at least in the region A in the gas flow direction.Type: ApplicationFiled: January 2, 2024Publication date: April 25, 2024Applicant: NGK INSULATORS, LTD.Inventors: Yukio MIYAIRI, Masaaki MASUDA, Shuichi ICHIKAWA, Takuya ISHIHARA, Kai MATSUMOTO, Norihisa FUJIE, Yoichi AOKI
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Publication number: 20230321643Abstract: A honeycomb structure including: an outer peripheral wall; a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from one end face to other end face to form a flow path; and magnetic particles, wherein the magnetic particles contain secondary particles with primary particles combined, wherein in a cross-sectional image of the honeycomb structure, a ratio of a number of the primary particles forming the secondary particles to a total number of the primary particles of the magnetic particles is 40 to 100%, and wherein a particle size D50 corresponding to a cumulative frequency of 50% by number for the primary particles is 5 to 100 ?m.Type: ApplicationFiled: June 1, 2023Publication date: October 12, 2023Applicant: NGK INSULATORS, LTD.Inventors: Shuichi ICHIKAWA, Yukio MIYAIRI, Masaaki MASUDA, Takuya ISHIHARA
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Publication number: 20230193806Abstract: A catalyst support for induction heating includes: a honeycomb structure including a pillar shaped honeycomb structure portion having: an outer peripheral wall; and a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from an end face on an inlet side to an end face on an outlet side in a gas flow direction to form a flow path; a catalyst supported onto an interior of the partition wall; and at least one magnetic body provided within the honeycomb structure, wherein the catalyst support has a region A where the catalyst is not supported, at least on the end face side of the catalyst support on the inlet side in the gas flow direction, and wherein the magnetic body is arranged at least in the region A in the gas flow direction.Type: ApplicationFiled: February 14, 2023Publication date: June 22, 2023Applicant: NGK Insulators, Ltd.Inventors: Yukio MIYAIRI, Masaaki MASUDA, Shuichi ICHIKAWA, Takuya ISHIHARA, Kai MATSUMOTO, Norihisa FUJIE, Yoichi AOKI
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Publication number: 20230184151Abstract: A cylindrical can body capable of housing a honeycomb structure therein, the cylindrical can body including: a coil for induction-heating the honeycomb structure; a cylindrical member made of an insulating material; and a cylindrical metal member capable of housing the coil and the cylindrical member therein, wherein, in a cross section parallel to an axial direction of the cylindrical member, (i) the coil is provided radially outward from an inner circumferential surface of the cylindrical member, and at least a part of the coil is embedded in the cross section of the cylindrical member; or (ii) the coil is provided on an outer circumferential portion of the cylindrical member.Type: ApplicationFiled: February 7, 2023Publication date: June 15, 2023Applicant: NGK Insulators, Ltd.Inventors: Yukio MIYAIRI, Masaaki MASUDA, Shuichi ICHIKAWA, Takuya ISHIHARA
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Publication number: 20230080619Abstract: A heater element with a functional material-containing layer includes: a honeycomb structure including an outer peripheral wall and partition walls disposed on an inner side of the outer peripheral wall, the partition walls defining a plurality of cells, each of the cells extending from a first end face to a second end face to form a flow path, at least the partition walls being made of a material having a PTC property; a pair of electrodes provided on the first end face and the second end face of the honeycomb structure; and a functional material-containing layer provided on a surface of the partition walls.Type: ApplicationFiled: November 21, 2022Publication date: March 16, 2023Applicant: NGK Insulators, Ltd.Inventors: Yukio MIYAIRI, Masaaki MASUDA, Koji KUZUTANI, Shuichi ICHIKAWA, Toru HAYASE, Hirofumi YAMAGUCHI, Narimasa SHINODA, Takahiko NAKATANI
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Publication number: 20220410136Abstract: A pillar shaped honeycomb structure for induction heating, the honeycomb structure being made of ceramics and including: an outer peripheral wall; and a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells penetrating from one end face to other end face to form a flow path, wherein a composite material containing a conductor and a non-conductor is provided in the cells in a region of 50% or less of the total length of the honeycomb structure from one end face, and wherein the conductor is a conductor that generates heat in response to a change in a magnetic field.Type: ApplicationFiled: September 7, 2022Publication date: December 29, 2022Applicant: NGK Insulators, Ltd.Inventors: Shuichi ICHIKAWA, Takuya ISHIHARA, Yukio MIYAIRI, Masaaki MASUDA
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Publication number: 20220120203Abstract: A pillar shaped honeycomb structure includes: an outer peripheral wall; and a porous partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the plurality of cells extending from one end face to the other end face to form a flow path. The partition wall is a porous body containing aggregates and binding materials binding the aggregates. At least a part of the aggregates includes magnetic particles.Type: ApplicationFiled: December 27, 2021Publication date: April 21, 2022Applicant: NGK INSULATORS, LTD.Inventors: Shuichi ICHIKAWA, Takuya ISHIHARA, Yukio MIYAIRI, Masaaki MASUDA
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Publication number: 20220120204Abstract: A pillar shaped honeycomb structure including pillar shaped honeycomb segments joined together via joining material layers, wherein each of the pillar shaped honeycomb segment includes: an outer peripheral wall; and a porous partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the plurality of cells extending from one end face to other end face to form a flow path, wherein a joining material forming the joining material layers includes magnetic particles, and wherein the joining material contains aggregates, and at least a part of the aggregates comprises the magnetic particles.Type: ApplicationFiled: December 28, 2021Publication date: April 21, 2022Applicant: NGK INSULATORS, LTD.Inventors: Shuichi ICHIKAWA, Takuya ISHIHARA, Yukio MIYAIRI, Masaaki MASUDA
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Publication number: 20220118391Abstract: A pillar shaped honeycomb structure including pillar shaped honeycomb segments joined together via joining material layers, wherein each of the pillar shaped honeycomb segment includes: an outer peripheral wall; and a porous partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from one end face to other end face to form a flow path, and wherein a metal member is embedded in each of the joining material layer.Type: ApplicationFiled: January 3, 2022Publication date: April 21, 2022Applicant: NGK INSULATORS, LTD.Inventors: Shuichi ICHIKAWA, Takuya ISHIHARA, Yukio MIYAIRI, Masaaki MASUDA
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Patent number: 10882796Abstract: A ceramic porous body comprising: skeleton portions including an aggregate and at least one binding material; and pore portions formed between the skeleton portions, the pore portions being capable of allowing a fluid to flow therethrough. In the ceramic porous body, the pore portions have a pore volume ratio of pores having a pore diameter of from 1 to 10 ?m, of 45% or more, and a ratio of a contact area between the aggregate and the binding material to a surface area of the binding material of from 20 to 60%.Type: GrantFiled: March 1, 2019Date of Patent: January 5, 2021Assignee: NGK Insulators, Ltd.Inventors: Hiroaki Noguchi, Shuichi Ichikawa, Akifumi Kawakami, Mitsuhiro Ito
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Publication number: 20200386134Abstract: A filter including a plurality of pillar-shaped honeycomb structure segments made of porous ceramics, side faces of the segments being bonded together via a bonding material, wherein each of the pillar-shaped honeycomb structure segments includes an outer peripheral side wall, and partition walls partitioning a plurality of cells extending from a first end face to a second end face, and in each of the pillar-shaped honeycomb structure segments, an average porosity of the outer peripheral side wall is lower than that of the partition walls.Type: ApplicationFiled: June 1, 2020Publication date: December 10, 2020Applicant: NGK INSULATORS, LTD.Inventors: Yukio MIYAIRI, Koji FUKUYO, Tasuku MATSUMOTO, Shuichi ICHIKAWA, Suguru KODAMA, Ryuta KONO, Narimasa SHINODA, Rui HORIMOTO
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Patent number: 10493394Abstract: Provided is a porous material which is not easily damaged even when being exposed to a high temperature in a low oxygen atmosphere, and has heat resistance improved. A porous material includes aggregates formed of a nonoxide containing silicon and a binding material formed of an oxide ceramic binding the aggregates to each other while keeping a plurality of pores. The porous material has a phase containing oxygen on a surface of the aggregates including a boundary surface with the binding material. In the porous material, a content ratio of oxygen in the aggregates is preferably from 2 to 25% by mass relative to the mass of the aggregates.Type: GrantFiled: March 24, 2017Date of Patent: December 3, 2019Assignee: NGK Insulators, Ltd.Inventors: Atsushi Mizuno, Ryuta Kouno, Shuichi Ichikawa