Patents by Inventor Shunsaku Yoshikawa

Shunsaku Yoshikawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240024990
    Abstract: Provided are a solder, a solder alloy, a solder ball, a solder paste, and a solder joint, which have a low melting point, high hardness in a high-temperature environment, heat cycle resistance, and electromigration resistance. The solder alloy has an alloy composition by mass %, Bi: 30 to 60%, Ag: 0.7 to 2.0%, Cu: more than 0% and 1.00% or less, Ni: 0.01 to 1.00%, Sb: 0.2 to 1.5%, with the balance being Sn.
    Type: Application
    Filed: July 21, 2023
    Publication date: January 25, 2024
    Inventors: Takahiro Matsufuji, Shunsaku Yoshikawa, Hiroki Sudo
  • Publication number: 20230398643
    Abstract: The present invention employs a lead-free and antimony-free solder alloy which has an alloy composition that contains from 1.0% by mass to 4.0% by mass of Ag, from 0.1% by mass to 1.0% by mass of Cu, from 0.1% by mass to 9.0% by mass of Bi, from 0.005% by mass to 0.3% by mass of Ni and from 0.001% by mass to 0.015% by mass of Ge, with the balance being made up of Sn.
    Type: Application
    Filed: November 17, 2021
    Publication date: December 14, 2023
    Inventors: Yuki IIJIMA, Shunsaku YOSHIKAWA, Kanta DEI, Takahiro MATSUFUJI, Kota SUGISAWA
  • Patent number: 11772204
    Abstract: Provided is a preform solder including a first metal containing Sn and a second metal formed of an alloy containing Ni and Fe. Alternatively, provided is a preform solder (1) having a metal structure including a first phase (10) that is a continuous phase and a second phase (20) dispersed in the first phase (10), the first phase (10) contains Sn, the second phase (20) is formed of an alloy containing Ni and Fe, and a grain boundary (15) of a metal is present in the first phase (10).
    Type: Grant
    Filed: March 6, 2023
    Date of Patent: October 3, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Shunsuke Koga, Tomoki Sasaki, Yoshie Tachibana, Shunsaku Yoshikawa
  • Publication number: 20230226648
    Abstract: A method for step-soldering includes applying a first solder alloy having a melting point in a temperature range from 160 to 210° C. to a jointed portion of a first electronic component and a substrate, and heating them in the temperature range from 160 to 210° C., and applying a second solder alloy having the melting point in a temperature range lower than 160° C. to a joint portion of a second electronic component and the substrate, and heating them in the temperature range lower than 160° C. The first solder alloy consists of 13-22 mass % of In, 0.5-2.8 mass % of Ag, 0.5-5.0 mass % of Bi, 0.002-0.05 mass % of Ni and a balance Sn.
    Type: Application
    Filed: March 27, 2023
    Publication date: July 20, 2023
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Takashi SAITO, Shunsaku YOSHIKAWA, Naoko IZUMITA
  • Publication number: 20230201976
    Abstract: Provided is a preform solder including a first metal containing Sn and a second metal formed of an alloy containing Ni and Fe. Alternatively, provided is a preform solder (1) having a metal structure including a first phase (10) that is a continuous phase and a second phase (20) dispersed in the first phase (10), the first phase (10) contains Sn, the second phase (20) is formed of an alloy containing Ni and Fe, and a grain boundary (15) of a metal is present in the first phase (10).
    Type: Application
    Filed: March 6, 2023
    Publication date: June 29, 2023
    Inventors: Shunsuke KOGA, Tomoki SASAKI, Yoshie TACHIBANA, Shunsaku YOSHIKAWA
  • Publication number: 20230129147
    Abstract: Provided are a solder alloy, a solder ball, and a solder joint which have an excellent pin contact performance and a high bonding strength. The solder alloy has an alloy composition consisting of, by mass %, Ag: 0.8 to 1.5%, Cu: 0.1 to 1.0%, Ni: 0.01 to 0.10%, and P: 0.006% to 0.009%, with the balance being Sn. The alloy composition preferably satisfies the following relations (1) and (2): 2.0?Ag×Cu×Ni/P?25, 0.500?Sn×P?0.778. Ag, Cu, Ni, P, and Sn in the relations (1) and (2) each represent the contents (mass %) in the alloy composition.
    Type: Application
    Filed: March 10, 2021
    Publication date: April 27, 2023
    Inventors: Yuuki Iijima, Hiroshi Okada, Shunsaku Yoshikawa, Takashi Saito, Kanta Dei, Takahiro Matsufuji
  • Patent number: 11633815
    Abstract: Provided is a solder paste which uses a conventional flux, and for which long-term preservation is made possible and an easy preservation method can be realized by suppressing changes in the viscosity of the paste over time. This solder paste is provided with a solder powder, a zirconium oxide powder, and a flux, and changes in the viscosity of the paste over time are suppressed.
    Type: Grant
    Filed: March 22, 2019
    Date of Patent: April 25, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Toru Hayashida, Shunsaku Yoshikawa, Takashi Saito, Kanta Dei
  • Patent number: 11628520
    Abstract: Provided is a preform solder including a first metal containing Sn and a second metal formed of an alloy containing Ni and Fe. Alternatively, provided is a preform solder (1) having a metal structure including a first phase (10) that is a continuous phase and a second phase (20) dispersed in the first phase (10), the first phase (10) contains Sn, the second phase (20) is formed of an alloy containing Ni and Fe, and a grain boundary (15) of a metal is present in the first phase (10).
    Type: Grant
    Filed: March 29, 2022
    Date of Patent: April 18, 2023
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Shunsuke Koga, Tomoki Sasaki, Yoshie Tachibana, Shunsaku Yoshikawa
  • Patent number: 11607753
    Abstract: A solder alloy has an alloy composition consisting of, in mass %, Cu: 0.1% to 2.0%, Ni: 0.01% to 0.4%, P: 0.001% to 0.08%, and Ge: 0.001% to 0.08%, with the balance being Sn. The alloy composition satisfies the following relations (1) to (3): (Cu+5Ni)?0.945% (relation (1)), (P+Ge)?0.15% (relation (2)), 2.0?(Cu+5Ni)/(P+Ge)?1000 (relation (3)). In the above relations (1) to (3), Cu, Ni, P, and Ge each represents a content (mass %) thereof in the solder alloy.
    Type: Grant
    Filed: June 12, 2020
    Date of Patent: March 21, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Shunsaku Yoshikawa, Takashi Saito, Takahiro Matsufuji, Naoko Izumita, Yuuki Iijima, Kanta Dei
  • Publication number: 20230084073
    Abstract: Provided are a solder alloy and a solder joint, which have a narrow ?T to suppress solder bridges and solder icicles, and a small amount of dross generated in a solder tank, suppress Cu leaching, and have higher strength. The solder alloy has an alloy composition of, by mass %, Cu: more than 2.0% and less than 3.0%; Ni: 0.010% or more and less than 0.30%; and Ge: 0.0010 to 0.20% with the balance being Sn. Preferably, by mass %, Cu is more than 2.5% and less than 3.0%, and the alloy composition satisfies the following relations (1) and (2): ?2.400?Cu+Ni+Ge?3.190 (1), and 0.33?Ge/Ni?1.04 (2). Cu, Ni, and Ge in the relations (1) and (2) each represent the contents (mass %) in the alloy composition.
    Type: Application
    Filed: August 26, 2022
    Publication date: March 16, 2023
    Inventors: Takahiro Yokoyama, Shunsaku Yoshikawa
  • Publication number: 20230068294
    Abstract: Provided are a lead-free and antimony-free solder alloy, a solder ball, and a solder joint that have improved shear strength obtained by grain minuteness at a bonded interface and can suppress fusion failure. The lead-free and antimony-free solder alloy having an alloy composition consisting of, by mass%, 0.1 to 4.5% of Ag, 0.20 to 0.85% of Cu, 0.2 to 5.00% of Bi, 0.005 to 0.09% of Ni, and 0.0005 to 0.0090% of Ge with the balance being Sn, and the alloy composition satisfies the following relations (1) and (2): 0.013 ? (Ag + Cu + Ni + Bi) x Ge ? 0.027 (1), Sn x Cu x Ni ? 5.0 (2). Ag, Cu, Ni, Bi, Ge, and Sn in the relations (1) and (2) each represent the contents (mass%) in the alloy composition.
    Type: Application
    Filed: February 8, 2021
    Publication date: March 2, 2023
    Inventors: Yuuki Iijima, Shunsaku Yoshikawa, Takashi Saito, Kanta Dei, Takahiro Matsufuji
  • Publication number: 20230060857
    Abstract: Provided are a lead-free and antimony-free solder alloy, a solder ball, and a solder joint, which have improved shear strength obtained by grain minuteness at a bonded interface and can suppress fusion failure. The lead-free and antimony-free solder alloy has an alloy composition consisting of, by mass %, 0.1 to 4.5% of Ag, 0.20 to 0.85% of Cu, 0.005 to 0.090% of Ni, and 0.0005 to 0.0090% of Ge with the balance being Sn, and the alloy composition satisfies the following relations (1) and (2): 0.006?(Ag+Cu+Ni)×Ge<0.023 (1), (Sn/Cu)×(Ni×Ge)/(Ni +Ge)<0.89 (2). Ag, Cu, Ni, Ge, and Sn in the relations (1) and (2) each represent the contents (mass %) in the alloy composition.
    Type: Application
    Filed: February 8, 2021
    Publication date: March 2, 2023
    Inventors: Yuuki Iijima, Shunsaku Yoshikawa, Takashi Saito, Kanta Dei, Takahiro Matsufuji
  • Patent number: 11577344
    Abstract: A solder alloy has an alloy composition consisting of, in mass %, Ag: 0 to 4%, Cu: 0.1 to 1.0%, Ni: 0.01 to 0.3%, Sb: 5.1 to 7.5%, Bi: 0.1 to 4.5%, Co: 0.001 to 0.3%, P: 0.001 to 0.2%, and the balance being Sn.
    Type: Grant
    Filed: July 28, 2021
    Date of Patent: February 14, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Yuuki Iijima, Shunsaku Yoshikawa, Takashi Saito
  • Publication number: 20220355420
    Abstract: A solder alloy comprises Ag: 3.1 to 4.0% by mass, Cu: 0.6 to 0.8% by mass, Bi: 1.5 to 5.5% by mass, Sb: 1.0 to 6.0% by mass, Co: 0.001 to 0.030% by mass, Fe: 0.02 to 0.05% by mass, and a balance Sn.
    Type: Application
    Filed: June 22, 2021
    Publication date: November 10, 2022
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Shunsaku YOSHIKAWA, Takashi SAITO, Yuuki IIJIMA, Kanta DEI, Takahiro MATSUFUJI
  • Publication number: 20220324062
    Abstract: Provided is a preform solder including a first metal containing Sn and a second metal formed of an alloy containing Ni and Fe. Alternatively, provided is a preform solder (1) having a metal structure including a first phase (10) that is a continuous phase and a second phase (20) dispersed in the first phase (10), the first phase (10) contains Sn, the second phase (20) is formed of an alloy containing Ni and Fe, and a grain boundary (15) of a metal is present in the first phase (10).
    Type: Application
    Filed: March 29, 2022
    Publication date: October 13, 2022
    Inventors: Shunsuke KOGA, Tomoki SASAKI, Yoshie TACHIBANA, Shunsaku YOSHIKAWA
  • Publication number: 20220324061
    Abstract: Provided are a solder alloy and a solder joint which have high tensile strength, can suppress Ni leaching and can suppress generation of voids at a bonded interface. The solder alloy has an alloy composition consisting of, by mass %, Ag: 1.0 to 4.0%, Cu: 0.1 to 1.0%, Ni: 0.005 to 0.3%, Co: 0.003 to 0.1%, and Ge: 0.001 to 0.015% with the balance being Sn The alloy composition satisfies the following relation (1): 0.00030<(Ni/Co)×(1/Ag)×Ge<0.05 ??(1) Co, Ag, and Ge in the relation (1) each represent the contents (mass %) in the alloy composition.
    Type: Application
    Filed: July 29, 2020
    Publication date: October 13, 2022
    Inventors: Yuuki Iijima, Shunsaku Yoshikawa, Takashi Saito, Kanta Dei
  • Publication number: 20220143761
    Abstract: A solder alloy has an alloy composition consisting of, in mass%, Cu: 0.1% to 2.0%, Ni: 0.01% to 0.4%, P: 0.001% to 0.08%, and Ge: 0.001% to 0.08%, with the balance being Sn. The alloy composition satisfies the following relations (1) to (3): (Cu+5Ni)?0.945% (relation (1)), (P+Ge)?0.15% (relation (2)), 2.0?(Cu+5Ni)/(P+Ge)?1000 (relation (3)). In the above relations (1) to (3), Cu, Ni, P, and Ge each represents a content (mass %) thereof in the solder alloy.
    Type: Application
    Filed: June 12, 2020
    Publication date: May 12, 2022
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Shunsaku YOSHIKAWA, Takashi SAITO, Takahiro MATSUFUJI, Naoko IZUMITA, Yuuki IIJIMA, Kanta DEI
  • Publication number: 20220040802
    Abstract: A soldering alloy includes an alloy composition consisting of 13-22 mass % of In, 0.5-2.8 mass % of Ag, 0.5-5.0 mass % of Bi, 0.002-0.05 mass % of Ni, and a balance Sn. A soldering alloy, a soldering paste, a preform solder, a soldering ball, a wire solder, a resin flux cored solder and a solder joint, each of which is composed of the soldering alloy. An electronic circuit board and a multi-layer electronic circuit board joined by using the solder joint.
    Type: Application
    Filed: May 11, 2020
    Publication date: February 10, 2022
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Takashi SAITO, Shunsaku YOSHIKAWA, Naoko IZUMITA
  • Patent number: 11241760
    Abstract: The present invention provides a solder alloy, a solder paste, a solder ball, a resin flux-cored solder and a solder joint, both of which has the low-melting point to suppress the occurrence of the fusion failure, improves the ductility and the shear strength, and has excellent heat-cycle resistance. The solder alloy comprises an alloy composition composed of 35 to 68 mass % of Bi, 0.1 to 2.0 mass % of Sb, 0.01 to 0.10 mass % of Ni, and a balance of Sn. The alloy composition may contain at least one of Co, Ti, Al and Mn in total amount of 0.1 mass % or less. The solder alloy may be suitably used for a solder paste, a solder ball, a resin flux-cored solder and a solder joint.
    Type: Grant
    Filed: February 22, 2019
    Date of Patent: February 8, 2022
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Takahiro Yokoyama, Takahiro Matsufuji, Hikaru Nomura, Shunsaku Yoshikawa
  • Publication number: 20220032406
    Abstract: A solder alloy has an alloy composition consisting of, in mass %, Ag: 0 to 4%, Cu: 0.1 to 1.0%, Ni: 0.01 to 0.3%, Sb: 5.1 to 7.5%, Bi: 0.1 to 4.5%, Co: 0.001 to 0.3%, P: 0.001 to 0.2%, and the balance being Sn.
    Type: Application
    Filed: July 28, 2021
    Publication date: February 3, 2022
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Yuuki IIJIMA, Shunsaku YOSHIKAWA, Takashi SAITO