Abstract: The invention provides a method for continuously forming a composite material shape member having a varied cross-sectional shape. A C-shaped movable mold 100 having a center portion 110 and both end portions 120 and 130 with a smaller surface dimension than the center portion is prepared, and prepreg sheets are laminated in advance to the both end portions 120 and 130 and the center portion 110, then these plies of prepreg sheets are denoted as the laminate 320, so that the whole body has a flat planar surface. Prepreg sheets 300 are drawn out from rolls 210 and 220 and passed through a preforming device 230 so that a C-shaped member 310 having a uniform cross-sectional shape is preformed. The movable mold 100 with pre-laminate 320 is superposed to the preformed member 310, which is passed through a hot press device, an after-cure furnace 260 where thermosetting of the member is completed, and then the movable mold 100 is removed to complete a formed product.

Abstract: The invention provides an improved method for forming a composite material mainly composed of carbon fiber. It is difficult to form an H-shaped structural member formed of a prepreg material having carbon fiber fabric impregnated with epoxy resin into a member having curvature. Thus, the structural member is divided into two bendable constructional elements 110 and 120, which are bent to given curvature then adhesively-bonded to form a structural member having curvature.

Abstract: The invention provides a method for continuously forming a composite material shape member having a varied cross-sectional shape. A C-shaped movable mold 100 having a center portion 110 and both end portions 120 and 130 with a smaller surface dimension than the center portion is prepared, and prepreg sheets are laminated in advance to the both end portions 120 and 130 and the center portion 110, then these plies of prepreg sheets are denoted as the laminate 320, so that the whole body has a flat planar surface. Prepreg sheets 300 are drawn out from rolls 210 and 220 and passed through a preforming device 230 so that a C-shaped member 310 having a uniform cross-sectional shape is preformed. The movable mold 100 with pre-laminate 320 is superposed to the preformed member 310, which is passed through a hot press device, an after-cure furnace 260 where thermosetting of the member is completed, and then the movable mold 100 is removed to complete a formed product.

Abstract: The invention provides a method for simultaneously forming a surface texturing pattern (embossed pattern) on the surface of an FRP product when manufacturing the FRP product by hot-pressing a prepreg material. A prepreg material 2 is a woven sheet formed by weaving a weft 10 and a warp 20 which is impregnated with thermosetting resin 40. A release film laminate 100 formed by sandwiching an adhesive film 130 between release films 110 and 120 is placed on a surface to be provided with surface texturing, before subjecting the same to hot-pressing. The softening temperature of the adhesive film 130 is close to the curing temperature of the thermosetting resin 40, so as to allow the thermosetting resin 40 to be pushed into the space between hard FRP fibers during hot-pressing and to form the surface texturing pattern on the surface of the member.

Abstract: The invention provides a means for molding a prepreg material with a curved surface formed by impregnating carbon fiber or glass fiber with thermosetting resin. A prepreg sheet 100 is shaped into an L-shape, and an L-shape preformed channel member 120 is molded via a hot press unit 210 and a cold press unit 220. The curing rate of the perform is 30 to 60%. The preform 120 is molded into a curved member having a radius of curvature R1 in a secondary molding apparatus 300, which is then cut to form channel members 30. The curing rate thereof is 60 to 80%. Then, these channel members 30 used as reinforcements of a plate member are completely cured in an autoclave to form the molded product.

Abstract: In a continuous molding apparatus equipped with a long core 10 having a curvature disposed on a plane, a release film supplied from a lower release film feeder 20 is sent onto the core 10, and prepreg sheets supplied from a prepreg sheet feeder 30 are laminated thereon and preformed. A release film supplied from a release film feeder 40 is disposed on top of the laminated body, before the body is sent into a hot press 50. A puller 60 moves the laminated body without loading tension thereto. The laminated body enters a postcure device 70 in which thermosetting of the material is completed.

Abstract: The invention provides an improved method for forming a composite material mainly composed of carbon fiber. It is difficult to form an H-shaped structural member formed of a prepreg material having carbon fiber fabric impregnated with epoxy resin into a member having curvature. Thus, the structural member is divided into two bendable constructional elements 110 and 120, which are bent to given curvature then adhesively-bonded to form a structural member having curvature.

Abstract: An apparatus 1 for continuously forming an FRP square pipe comprises a long core 10 for laminating prepreg sheets, and to this core 10 are fed prepreg sheets from prepreg laminating devices 20, 30, 40 and 50 with a release film interposed between the core, so as to be laminated into square pipe form. The core 10 has an outer diameter size smaller than the inner diameter size of the square pipe to be formed. The outer circumference of the square pipe is wrapped with a tape-like film fed from a tape-like release film wrapping device 200 in spiral fashion, and the work is heated and pressed in a hot press 100. The work is then subjected to additional heating in a postcure furnace 110 to form the FRP square pipe. The square pipe is intermittently pulled by a puller 130 disposed downstream of a clamp 120. The pipe is then cut to predetermined lengths by a cutter not shown to be completed as a product.

Abstract: In a continuous molding apparatus equipped with a long core 10 having a curvature disposed on a plane, a release film supplied from a lower release film feeder 20 is sent onto the core 10, and prepreg sheets supplied from a prepreg sheet feeder 30 are laminated thereon and preformed. A release film supplied from a release film feeder 40 is disposed on top of the laminated body, before the body is sent into a hot press 50. A puller 60 moves the laminated body without loading tension thereto. The laminated body enters a postcure device 70 in which thermosetting of the material is completed.

Abstract: The present invention treats crushed pieces of a nonmetallic honeycomb panel together with a process water under high-temperature and high-pressure for a predetermined time so as to separate components. Water or alkali-added water is used as process water. The method comprises a first process for treating the crushed pieces for a predetermined time with the water heated and pressurized to a subcritical range to hydrolyze aromatic polyamide, and a second process for treating the same with the water heated and pressurized to a supercritical range, wherein the aromatic polyamide is hydrolyzed and separated in the first process, and dehalogenation is carried out in the second process.

Abstract: In a continuous molding apparatus equipped with a long core 10 having a curvature disposed on a plane, a release film supplied from a lower release film feeder 20 is sent onto the core 10, and prepreg sheets supplied from a prepreg sheet feeder 30 are laminated thereon and preformed. A release film supplied from a release film feeder 40 is disposed on top of the laminated body, before the body is sent into a hot press 50. A puller 60 moves the laminated body without loading tension thereto. The laminated body enters a postcure device 70 in which thermosetting of the material is completed.

Abstract: The invention provides a method for simultaneously forming a surface texturing pattern (embossed pattern) on the surface of an FRP product when manufacturing the FRP product by hot-pressing a prepreg material. A prepreg material 2 is a woven sheet formed by weaving a weft 10 and a warp 20 which is impregnated with thermosetting resin 40. A release film laminate 100 formed by sandwiching an adhesive film 130 between release films 110 and 120 is placed on a surface to be provided with surface texturing, before subjecting the same to hot-pressing. The softening temperature of the adhesive film 130 is close to the curing temperature of the thermosetting resin 40, so as to allow the thermosetting resin 40 to be pushed into the space between hard FRP fibers during hot-pressing and to form the surface texturing pattern on the surface of the member.

Abstract: The invention provides a means for molding a prepreg material with a curved surface formed by impregnating carbon fiber or glass fiber with thermosetting resin. A prepreg sheet 100 is shaped into an L-shape, and an L-shape preformed channel member 120 is molded via a hot press unit 210 and a cold press unit 220. The curing rate of the perform is 30 to 60%. The preform 120 is molded into a curved member having a radius of curvature R1 in a secondary molding apparatus 300, which is then cut to form channel members 30. The curing rate thereof is 60 to 80%. Then, these channel members 30 used as reinforcements of a plate member are completely cured in an autoclave to form the molded product.

Abstract: An apparatus 1 for continuously forming an FRP square pipe comprises a long core 10 for laminating prepreg sheets, and to this core 10 are fed prepreg sheets from prepreg laminating devices 20, 30, 40 and 50 with a release film interposed between the core, so as to be laminated into square pipe form. The core 10 has an outer diameter size smaller than the inner diameter size of the square pipe to be formed. The outer circumference of the square pipe is wrapped with a tape-like film fed from a tape-like release film wrapping device 200 in spiral fashion, and the work is heated and pressed in a hot press 100. The work is then subjected to additional heating in a postcure furnace 110 to form the FRP square pipe. The square pipe is intermittently pulled by a puller 130 disposed downstream of a clamp 120. The pipe is then cut to predetermined lengths by a cutter not shown to be completed as a product.

Abstract: In a continuous molding apparatus equipped with a long core 10 having a curvature disposed on a plane, a release film supplied from a lower release film feeder 20 is sent onto the core 10, and prepreg sheets supplied from a prepreg sheet feeder 30 are laminated thereon and preformed. A release film supplied from a release film feeder 40 is disposed on top of the laminated body, before the body is sent into a hot press 50. A puller 60 moves the laminated body without loading tension thereto. The laminated body enters a postcure device 70 in which thermosetting of the material is completed.

Abstract: The present invention treats crushed pieces of a nonmetallic honeycomb panel together with a process water under high-temperature and high-pressure for a predetermined time so as to separate components. Water or alkali-added water is used as process water. The method comprises a first process for treating the crushed pieces for a predetermined time with the water heated and pressurized to a subcritical range to hydrolyze aromatic polyamide, and a second process for treating the same with the water heated and pressurized to a supercritical range, wherein the aromatic polyamide is hydrolyzed and separated in the first process, and dehalogenation is carried out in the second process.

Abstract: A heater unit mounted on a tray utilizes a PTC heater 100 having a positive temperature coefficient (PTC), and a sheet heater 200 superposed thereto. The PTC heater 100 includes PTC members 150 buried within an insulating substrate 130, and on both sides of the PTC members are placed copper foils 120, 122 functioning as electrodes. When the PTC heater 100 is heated up to a preset temperature, the electric resistance of the heater is increased greatly, and the heating is stopped, maintaining the preset temperature. The sheet heater 200 contributes to reduce the time the heater needs to rise to the preset temperature during initial startup.

Abstract: A heater unit mounted on a tray comprises a PTC heater 100 having a positive temperature coefficient (PTC), and a sheet heater 200 superposed thereto. The PTC heater 100 includes PTC members 150 buried within an insulating substrate 130, and on both sides of the PTC members are placed copper foils 120, 122 functioning as electrodes. When the PTC heater 100 is heated up to a preset temperature, the electric resistance of the heater is increased greatly, and the heating is stopped, maintaining the preset temperature. The sheet heater 200 contributes to reduce the time the heater needs to rise to the preset temperature during initial startup.