Patents by Inventor Shusuke Shimooka

Shusuke Shimooka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12064798
    Abstract: A method disclosed herewith is a method for producing a first seamless metal tube with a first wall thickness and a second seamless metal tube with a second wall thickness by using a three-roll-type inclined rolling mill, and the method includes a first inclination rolling step (#5), a setting changing step (#10), and a second inclination rolling step (#15). At the first inclination rolling step, a first workpiece is rolled by the inclined rolling mill. At the setting changing step, a setup condition of the inclined rolling mill is changed in a manner (a) or (b) as described below. At the second inclined rolling step, a second workpiece is rolled by the inclined rolling mill under the changed condition. (a) When the second wall thickness is smaller than the first wall thickness, the cross angle of each of the inclined rolls is made greater than the cross angle set for the first inclination rolling step.
    Type: Grant
    Filed: September 28, 2020
    Date of Patent: August 20, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kazuhiro Shimoda, Kouji Yamane, Koichi Kuroda, Yuji Inoue, Shusuke Shimooka, Kazuyuki Murakami, Kota Shindo
  • Publication number: 20230054014
    Abstract: A method disclosed herewith is a method for producing a first seamless metal tube with a first wall thickness and a second seamless metal tube with a second wall thickness by using a three-roll-type inclined rolling mill, and the method includes a first inclination rolling step (#5), a setting changing step (#10), and a second inclination rolling step (#15). At the first inclination rolling step, a first workpiece is rolled by the inclined rolling mill. At the setting changing step, a setup condition of the inclined rolling mill is changed in a manner (a) or (b) as described below. At the second inclined rolling step, a second workpiece is rolled by the inclined rolling mill under the changed condition. (a) When the second wall thickness is smaller than the first wall thickness, the cross angle of each of the inclined rolls is made greater than the cross angle set for the first inclination rolling step.
    Type: Application
    Filed: September 28, 2020
    Publication date: February 23, 2023
    Inventors: Kazuhiro SHIMODA, Kouji YAMANE, Koichi KURODA, Yuji INOUE, Shusuke SHIMOOKA, Kazuyuki MURAKAMI, Kota SHINDO
  • Patent number: 11305320
    Abstract: A method for producing a seamless metal pipe includes the steps of: preparing a billet having a diameter (B); heating the billet; forming, in a center part of a rear end of the heated billet, a hole including four grooves extending in an axial direction of the billet, the grooves each having a groove width (D) satisfying Formula (1), a groove height (H) satisfying Formula (2), and a groove depth (L1) satisfying Formula (3); and subjecting the billet provided with the hole to piercing-rolling from a front end thereof by means of a piercing machine. By this means, the generation of burrs and internal defects at the rear end of a hollow shell after piercing-rolling can be suppressed. 0.12?D/B?0.25??(1) 0.10?H/B?0.20??(2) 0.05?L1/B?0.
    Type: Grant
    Filed: June 8, 2018
    Date of Patent: April 19, 2022
    Assignee: Nippon Steel Corporation
    Inventors: Kouji Yamane, Kazuhiro Shimoda, Yuji Inoue, Shusuke Shimooka, Yuichi Yamanari
  • Publication number: 20200156132
    Abstract: A method for producing a seamless metal pipe includes the steps of: preparing a billet having a diameter (B); heating the billet; forming, in a center part of a rear end of the heated billet, a hole including four grooves extending in an axial direction of the billet, the grooves each having a groove width (D) satisfying Formula (1), a groove height (H) satisfying Formula (2), and a groove depth (L1) satisfying Formula (3); and subjecting the billet provided with the hole to piercing-rolling from a front end thereof by means of a piercing machine. By this means, the generation of burrs and internal defects at the rear end of a hollow shell after piercing-rolling can be suppressed. 0.12?D/B?0.25 ??(1) 0.10?H/B?0.20 ??(2) 0.05?L1/B?0.
    Type: Application
    Filed: June 8, 2018
    Publication date: May 21, 2020
    Inventors: Kouji Yamane, Kazuhiro Shimoda, Yuji Inoue, Shusuke Shimooka, Yuichi Yamanari
  • Publication number: 20180023179
    Abstract: A method for producing a plug includes: a step of preparing a plug base metal having a concave portion along a circumferential direction in an outer peripheral surface; and an arc spraying step of spraying a spraying wire rod material onto the outer peripheral surface of the plug base metal by arc spraying to form films containing Fe and Fe oxides on the outer peripheral surface of the plug base metal. The arc spraying step includes: a separating step of separating the outer peripheral surface of the plug base metal into a plurality of regions along an axial direction; and a step of performing arc spraying separately in each of the regions. In the separating step, a boundary between the regions is set at the concave portion. In this way, peeling of films at a connecting portion is prevented, and the lifetime of the plug can be increased.
    Type: Application
    Filed: November 18, 2015
    Publication date: January 25, 2018
    Inventors: Kazuhiro Shimoda, Kouji Yamane, Yasuto Higashida, Yasuyoshi Hidaka, Yuji Inoue, Shusuke Shimooka