Abstract: A liner string has a hanger/packer near its upper end for connection and sealing to a surrounding tubular. A polished bore assembly is located above the packer and is pushed down after the liner hanger is set to slide over a metal to metal seal on the packer body. A surface string is then tied into the polished bore with another metal to metal seal against the polished bore. The liner string has just metal to metal seals going up to the surface for well pressure containment. Elastomer seals to the polished bore are eliminated. Placement of the polished bore above the packer body allows for a larger diameter polished bore so as to minimize restriction to future production flow. The liner top packer seal is also metal to metal as offered by Baker Hughes Incorporated under the ZX trademark.

Abstract: A liner hanger and packer are set at different times in a single trip without intervention. The running tool has a ball seat that accepts a ball for pressuring up which results in movement of a mandrel with a magnet mounted to it past a valve triggered by the magnetic field. Potential energy is released to set the liner hanger. Further mandrel movement then releases the running tool once the liner is supported by the hanger. After a cement job that starts with confirmation of release of the running tool, the same magnet is moved past another valve adjacent the liner top packer. Another valve is triggered open to release potential energy and move parts that set the packer. The running tool is removed from the liner and brought to the surface.

Abstract: A liner string has a hanger/packer near its upper end for connection and sealing to a surrounding tubular. A polished bore assembly is located above the packer and is pushed down after the liner hanger is set to slide over a metal to metal seal on the packer body. A surface string is then tied into the polished bore with another metal to metal seal against the polished bore. The liner string has just metal to metal seals going up to the surface for well pressure containment. Elastomer seals to the polished bore are eliminated. Placement of the polished bore above the packer body allows for a larger diameter polished bore so as to minimize restriction to future production flow. The liner top packer seal is also metal to metal as offered by Baker Hughes Incorporated under the ZX trademark.

Abstract: A liner hanger and packer are set at different times in a single trip without intervention. The running tool has a ball seat that accepts a ball for pressuring; up which results in movement of a mandrel with a magnet mounted to it past a valve triggered by the magnetic field. Potential energy is released to set the liner hanger. Further mandrel movement then releases the running tool once the liner is supported by the hanger. After a cement job that starts with confirmation of release of the running tool, the same magnet is moved past another valve adjacent the liner top packer. Another valve is triggered open to release potential energy and move parts that set the packer. The running tool is removed from the liner and brought to the surface.

Abstract: A tool allows in a single trip advancing the liner while more hole is made until the liner is properly positioned. Slips are actuated into the inside of the liner to grasp it as a swage is released to move to support the liner to the surrounding tubular. With the liner supported in the hole, the running tool can be picked up to test the release feature and then set down again for cementing. The tool is then picked up higher to release a flapper and re-pressurized to set a seal adjacent the support previously engaged by swage operation. The flapper has a rupture disc blown and the tool is removed. The tool has an emergency release.

Abstract: A wiper plug release tool uses a first pump down plug that lands in the tool to pressurize an internal chamber to slide a sleeve that undermines a set of dogs to allow the lower wiper plug to be decoupled from support. The shifting of this sleeve cams a second set of dogs into an internal passage in the tool to act as a landing location for a second pump down plug. Landing the second pump down plug on the now extended dogs allows a net pressure to be applied to an upper piston which shifts a sleeve to release the support for the second wiper plug. The upper piston remains in pressure balance unless the second pump down plug can be landed on the dogs that only extended because the sleeve that released the lower wiper plug had shifted.

Abstract: A tool is provided that allows in a single trip advancing the liner while more hole is made until the liner is properly positioned. Slips are actuated into the inside of the liner to grasp it as a swage is released to move to support the liner to the surrounding tubular. With the liner supported in the hole, the running tool can be picked up to test the release feature and then set down again for cementing. The tool is then picked up higher to release a flapper and re-pressurized to set a seal adjacent the support previously engaged by swage operation. The flapper has a rupture disc blown and the tool is removed. An emergency release is provided.

Abstract: A wiper plug release tool uses a first pump down plug that lands in the tool to pressurize an internal chamber to slide a sleeve that undermines a set of dogs to allow the lower wiper plug to be decoupled from support. The shifting of this sleeve cams a second set of dogs into an internal passage in the tool to act as a landing location for a second pump down plug. Landing the second pump down plug on the now extended dogs allows a net pressure to be applied to an upper piston which shifts a sleeve to release the support for the second wiper plug. The upper piston remains in pressure balance unless the second pump down plug can be landed on the dogs that only extended because the sleeve that released the lower wiper plug had shifted.

Abstract: Tools for expanding downhole tubulars into each other or in open hole are disclosed. One embodiment uses a movable cone biased by Bellville washers to move longitudinally against such bias and allow collets to move radially in or out to a predetermined maximum diameter. A release system allows collet retraction to avoid hang up on removal. In an alternate embodiment, more suitable for open hole applications, pressurized gas pushes a movable cone longitudinally against the collets. A stationary cone is on the opposite side of the collets from the movable cone. The collet rides out or in between the cones and raises the gas pressure when forced in. A pressure actuated release allows the lower cone to shift downwardly to allow the collets to retract for removal.

Abstract: Tools for expanding downhole tubulars into each other or in open hole are disclosed. One embodiment uses a movable cone biased by Bellville washers to move longitudinally against such bias and allow collets to move radially in or out to a predetermined maximum diameter. A release system allows collet retraction to avoid hang up on removal. In an alternate embodiment, more suitable for open hole applications, pressurized gas pushes a movable cone longitudinally against the collets. A stationary cone is on the opposite side of the collets from the movable cone. The collet rides out or in between the cones and raises the gas pressure when forced in. A pressure actuated release allows the lower cone to shift downwardly to allow the collets to retract for removal.

Abstract: A swaging tool is configured to drive the swage up a ramp until a series of dogs engages the inside wall of an outer tubular member. At that point the swage will be at the necessary position on the ramp to adequately expand the inner tubular for a proper supporting relation to the outer tubular. If the inside diameter of the outer tubular is at the high end of the tolerance allowed by API specifications, the diameter of the swage is increased to compensate. Similarly, if the inside diameter of the outer tubular is at the low end of the tolerance range of API specifications, then the dogs make contact with the inside wall sooner and the resulting diameter of the swage is necessarily smaller.

Abstract: A wiper plug for downhole use is disclosed. It features an inflatable structure that allows it to ride inside tubulars that change or gradually vary in inside diameter. In a preferred embodiment the bladder is actuated by fluid displaced by a biased piston. The piston is capable of moving in opposite directions to allow original insertion into a launcher and subsequent bladder expansion. In another embodiment, the piston can be fluid driven in opposed directions by a pump and an on board control system which can regulate, on a real time basis, the contact pressure of the bladder to a predetermined level or range, as the bladder encounters varying interior wall diameters of the tubular string or associated equipment.

Abstract: A composite landing collar is disclosed which is preferably adhesive bonded to the liner string using a high temperature epoxy. The spacing during bonding is maintained within dimensional limits using spacers. The body features a bi-directional material, with an appropriate ratio in the warp and fills directions, for about a quarter of the wall thickness. A unidirectional material with the fibers axially aligned aids in reduction of thermal stresses in the thick wall during curing, as well as reducing shear stress concentration along the adhesive bonding interface.

Abstract: A liner hanger assembly has a slip actuation system which is locked for run-in. A piston assembly bolts onto the mandrel in a sealable manner to actuate a mechanical lock. Upon release of the lock, a plurality of springs actuate a sleeve which is in turn attached to the slips to move them relative to their slip seats. The slip seats are preferably mounted to the mandrel without welding and have longitudinal spaces for mud or cement flow therebetween. Load is distributed from each slip through its slip seat into the mandrel without interaction from an adjacent slip or slip seat. A rupture disk ensures that a predetermined pressure is built up before the piston can actuate to defeat the lock. The lock can come in a variety of configurations. One of which is a sliding sleeve over a dog and another is a yoke over a split ring which, when shifted, allows the split ring to expand, thus unlocking the parts.

Abstract: The invention comprises a tool for launching objects downhole, such as one or more plugs in a desired sequence. The movements leading to the release of the individual plugs are regulated by virtue of displacement of oil through at least one orifice. The wiper plugs are retained in the tool until such time as they are physically displaced beyond the lower end of the tool. The biased retainers holding the plugs within the tools are released upon a predetermined movement of the plugs beyond the lower end of the tool. If the retaining mechanism for the plug does not automatically release upon sufficient extension of the wiper plug from the tool, a pressure assist can be used to launch any given plug. The darts used to move an actuating piston to release the plugs are separated from the plugs and retained in the tool so that they do not need to be drilled out later.

Abstract: A plug-dropping head capable of dropping balls or plugs or other objects is disclosed. The plug-dropping head has a compact design with a cylinder having multiple chambers for storage of plugs and/or balls. The device can be actuated manually or automatically, locally or remotely, to rotate the cylinder to present a different bore in alignment with a flowpath through the housing. An exterior signal indicates that the object has fallen through the device. An indexing feature assures alignment of the individual bores in the cylinder which contain a plug or wiper with the main passage through the tool. Flow can be maintained through the tool as the cylinder is rotated. Rotation of the cylinder allows an obstruction device in the flowpath to move out of the way to allow the ball or plug to drop when sufficient alignment is reached.

Abstract: A dog sub is provided for use in an assembly for running liners with a weight-set packer. The dog sub allows rotation of the work string in an effort to set down weight on the dogs. The dogs are allowed to move radially outwardly by a pick-up force from the surface whereupon a set-down force, the dogs engage the setting sleeve on the weight-set packer. The dog sub is provided with a shear pin or other mechanism that breaks at about the requisite set force necessary to set the weight-set packer. When the assembly is retrieved to the surface, the breakage of the shear mechanism within the dog sub indicates to the surface personnel that an appropriate amount of set-down force has been applied to the weight-set packer below. Each of the dogs has an insert which rides on the polished surface of the packer setting sleeve to protect it as the dog sub is raised to allow the dogs to expand for setting the packer.

Abstract: A running tool particularly useful for running liners on coiled tubing is disclosed. A torque-transmitting outer sleeve is employed which initially traps the collets. The collets are engaged to the liner by relative mechanical movement and thereafter lock in a secured position to the liner, regardless of whether the liner is placed in tension or compression by the running tool. Release is accomplished by letting down weight on the running tool, coupled with hydraulic pressure to shear a pin securing the collet mechanism. Upon such a hydraulic release with the pin sheared, the outer torque sleeve shifts downwardly to prevent relatching. Torque is transmitted through the outer torque sleeved and not through the latching collets. A snap ring can optionally be inserted to further ensure that the tool will not relatch after release. If, for any reason, the tool does not release in the normal manner, a twist off release feature is provided.

Abstract: An assembly for a production string with a downhole pump is disclosed which makes use of the polished bore in the top of the liner already installed in the wellbore. Lugs on the assembly align themselves with longitudinal grooves in the top of the liner assembly as an antirotation feature for when the downhole pump is operated. A signaling assembly, involving a collet which can be ultimately released, gives the surface personnel the feedback they need to know that the assembly has been set in the proper place in the top of the liner string, as opposed to another location in the wellbore. Seals, preferably stacks of opposed chevron seals, can be used to bridge the gap between the assembly and the seal bore at the top of the liner.

Abstract: A setting tool allows setting a hydraulic liner hanger in a deviated wellbore. Subsequent to setting the liner hanger through pressure developed within the setting tool, the setting tool is reconfigured to allow full-bore passage therethrough. In the preferred embodiment, the flow communication to the liner hanger is interrupted after it is set so that the setting tool can have a full-bore clearance for passage of cement wipers or other devices and that pressure can then be applied in the setting tool to complete the cementing operations for the liner, as well as to actuate any casing or isolation packers.