Abstract: A process and a plant for preheating a metal charge fed in continuous to an electric melting furnace through a preheating tunnel provided with a horizontal conveyor, wherein the metal charge is hit, in countercurrent, by the exhaust fumes or gas leaving the electric melting furnace and by jets of gas ejected through a plurality of nozzles positioned on the hood of the tunnel. The nozzles are arranged in groups interspaced from each other in a longitudinal direction with respect to the tunnel, and generate a small-scale turbulence or inject small fast gas jets that can penetrate the main gas stream passing through the preheating tunnel, and simultaneously generate a “horseshoe vortex” structure composed of a descending central gas flow (“downwash”), and ascending flows (“upwash”) close to the side walls of the preheating tunnel, which enable a desired circulation of the gases.

Abstract: A process and a plant for preheating a metal charge fed in continuous to an electric melting furnace through a preheating tunnel provided with a horizontal conveyor, wherein the metal charge is hit, in countercurrent, by the exhaust fumes or gas leaving the electric melting furnace and by jets of gas ejected through a plurality of nozzles positioned on the hood of the tunnel. The nozzles are arranged in groups interspaced from each other in a longitudinal direction with respect to the tunnel, and generate a small-scale turbulence or inject small fast gas jets that can penetrate the main gas stream passing through the preheating tunnel, and simultaneously generate a “horseshoe vortex” structure composed of a descending central gas flow (“downwash”), and ascending flows (“upwash”) close to the side walls of the preheating tunnel, which enable a desired circulation of the gases.

Abstract: A process and plant for preheating a metal charge fed in continuous to an electric melting furnace through a preheating tunnel provided with side walls, a vault and a horizontal conveyor, wherein the metal charge is enveloped in countercurrent by fumes or exhaust gases exiting from the electric melting furnace, includes causing an air intake from the surrounding environment through openings along the preheating tunnel to complete the combustion of the fumes or exhaust gases. The intake is regulated by acting on suction fans and/or on the openings, based on measurements by temperature sensors and/or the composition of the outgoing gases in or downstream of the terminal part of the tunnel. The metal charge is enveloped by jets of gas ejected through a plurality of nozzles arranged non-uniformly longitudinally on the vault of the tunnel, with a greater concentration on the top of the vault of the tunnel.

Abstract: A furnace assembly for a metal-making process, including: an electric arc furnace configured for flat bath operation and having a bottom, and an electromagnetic stirrer configured to be arranged underneath the bottom of the electric arc furnace to enable stirring of molten metal in the electric arc furnace.

Abstract: A method for the production of cast iron starting from pre-reduced iron ore (DRI) with an electric arc furnace includes the steps of preparing a charge of pre-reduced iron ore DRI having a metallization higher than 90% and containing over 2.8% by weight of carbon, wherein at least 80% of the carbon is combined with the iron to form iron carbide Fe3C; charging the charge of pre-reduced iron ore into the electric arc furnace; and melting the DRI charge to form liquid cast iron having at least 80% by weight of actual carbon content deriving from the carbon in the charge of pre-reduced iron ore, the melting step being in a reducing atmosphere and in a melting chamber of the electric arc furnace subjected to a positive internal pressure generated by the gases produced by reduction reactions that develop during melting.

Abstract: A metallurgical furnace including a vessel with a lower shell for containing a metal bath, the metal bath composed of molten metal and an overlying layer of slag. The lower shell is tiltingly supported and provided with a deslagging opening for evacuating the slag and a tapping opening for tapping the molten metal. The vessel includes an upper shell removably positioned on the lower shell and first and second inlet openings for feeding. The vessel includes a closing roof for the upper closing of the vessel removably positioned on the upper shell and a passage opening for the passage, through the same, of at least one electrode, at least one charge opening for feeding, through the same, charge material in the solid state. At least one of the inlet openings, passage opening, and charge opening is closed or associated with a closing element.

Abstract: A process and a plant for preheating a metal charge fed in continuous to an electric melting furnace through a preheating tunnel provided with a horizontal conveyor, wherein the metal charge is hit, in countercurrent, by the exhaust fumes or gas leaving the electric melting furnace and by jets of gas ejected through a plurality of nozzles positioned on the hood of the tunnel. The nozzles are arranged in groups interspaced from each other in a longitudinal direction with respect to the tunnel, and generate a small-scale turbulence or inject small fast gas jets that can penetrate the main gas stream passing through the preheating tunnel, and simultaneously generate a “horseshoe vortex” structure composed of a descending central gas flow (“downwash”), and ascending flows (“upwash”) close to the side walls of the preheating tunnel, which enable a desidered circulation of the gases.

Abstract: A method for the production of cast iron starting from pre-reduced iron ore (DRI) with an electric arc furnace includes the steps of preparing a charge of pre-reduced iron ore DRI having a metallization higher than 90% and containing over 2.8% by weight of carbon, wherein at least 80% of the carbon is combined with the iron to form iron carbide Fe3C; charging the charge of pre-reduced iron ore into the electric arc furnace; and melting the DRI charge to form liquid cast iron having at least 80% by weight of actual carbon content deriving from the carbon in the charge of pre-reduced iron ore, the melting step being in a reducing atmosphere and in a melting chamber of the electric arc furnace subjected to a positive internal pressure generated by the gases produced by reduction reactions that develop during melting.

Abstract: A furnace assembly for a metal-making process, including: an electric arc furnace configured for flat bath operation and having a bottom, and an electromagnetic stirrer configured to be arranged underneath the bottom of the electric arc furnace to enable stirring of molten metal in the electric arc furnace.

Abstract: A method for the production of cast iron starting from pre-reduced iron ore (DRI) with an electric arc furnace includes the steps of preparing a charge of pre-reduced iron ore DRI having a metallization higher than 90% and containing over 2.8% by weight of carbon, wherein at least 80% of the carbon is combined with the iron to form iron carbide Fe3C; charging the charge of pre-reduced iron ore into the electric arc furnace; and melting the DRI charge to form liquid cast iron having at least 80% by weight of actual carbon content deriving from the carbon in the charge of pre-reduced iron ore, the melting step being in a reducing atmosphere and in a melting chamber of the electric arc furnace subjected to a positive internal pressure generated by the gases produced by reduction reactions that develop during melting.

Abstract: A system and equipment to measure and control the feeding of load material into an electrical arc furnace (EAF) includes an automatic control device feeding the load material; a measuring device positioned between the EAF and the tilting platform that includes an upper plate adapted to slide against the EAF, a lower plate engaged to the tilting platform, and a ring structure therebetween having a peripheral ring wall, a ring plate extending across the ring structure, and a contact member coupled to the ring plate that upperly contacts the upper plate and lowerly approaches, without contacting the lower plate; and one or more sensors measuring a deformation of the ring plate upon application of a load on the upper plate.

Abstract: A metallurgical furnace including a vessel, in turn having a lower shell for containing the metal bath, the metal bath being composed of molten metal and an overlying layer of slag, wherein the lower shell is tiltingly supported and is provided with a deslagging opening for evacuating the slag and with a tapping opening for tapping the molten metal, and an upper shell removably positioned on the lower shell and provided with at least one inlet opening for feeding, through the same, charge material in the solid state or in the molten state, a closing roof for the upper closing of the vessel, wherein the closing roof is removably positioned on the upper shell and is provided with a passage opening for the passage, through the same, of at least one electrode and at least one charge opening for feeding, through the same, charge material in the solid state, wherein at least one of the inlet openings, the passage opening, the charge opening is closed or can be associated with a closing element of the removable type

Abstract: A method and apparatus closing a slag doorway and cleaning the slag doorway and channel of a metallurgical furnace including walls defining a slag doorway and a slag channel that crosses the slag doorway and has a bottom. The apparatus includes a support structure associable with the furnace, at least one slag-breaking body including a lower border that, under mounting conditions of the apparatus on the furnace, is directed towards the bottom and at a definable height, the slag-breaking body being associated with the support structure in a movable manner along the slag channel away and/or towards the slag doorway to wipe, with its lower border, the bottom or a parallel plane, and a vibrating or oscillating mechanism associated with the slag-breaking body to confer a vibrating or oscillating movement with non null component incident the bottom, during a travel performed during its movement away or towards the slag doorway.

Abstract: A panel cooled with a fluid, for metallurgic furnaces, includes a first chamber having a face which, in assembly conditions, is configured to face an interior of a metallurgic furnace and an opposite face in thermal contact with a face of a second chamber whose opposed face is configured to face, in assembly conditions, an external part of the metallurgic furnace. The first and second chambers are mutually independent. The first and second chambers each include an inlet and outlet of a cooling fluid. The panel has a first working configuration in which the first chamber is passed by a first cooling fluid and the second chamber is passed by a second cooling fluid different from the first cooling fluid, and a second working configuration in which the first chamber is passed by the second cooling fluid and the second chamber is passed by the first cooling fluid.

Abstract: A method, control, and tracking system of a charge of material transported by a continuous supply conveyor of a metallurgical furnace, for example an electric furnace for production of steel. The continuous conveyor includes, in sequence starting from its inlet end towards its outlet end, a loading section of the charge of material to be supplied to the furnace, a preheating section of the charge of material loaded, and an introduction section into the furnace of the preheated charge of material, and along the loading section at least a first loading station of material.

Abstract: A method and apparatus closing a slag doorway and cleaning the slag doorway and channel of a metallurgical furnace including walls defining a slag doorway and a slag channel that crosses the slag doorway and has a bottom. The apparatus includes a support structure associable with the furnace, at least one slag-breaking body including a lower border that, under mounting conditions of the apparatus on the furnace, is directed towards the bottom and at a definable height, the slag-breaking body being associated with the support structure in a movable manner along the slag channel away and/or towards the slag doorway to wipe, with its lower border, the bottom or a parallel plane, and a vibrating or oscillating mechanism associated with the slag-breaking body to confer a vibrating or oscillating movement with non null component incident the bottom, during a travel performed during its movement away or towards the slag doorway.

Abstract: A method, control, and tracking system of a charge of material transported by a continuous supply conveyor of a metallurgical furnace, for example an electric furnace for production of steel. The continuous conveyor includes, in sequence starting from its inlet end towards its outlet end, a loading section of the charge of material to be supplied to the furnace, a preheating section of the charge of material loaded, and an introduction section into the furnace of the preheated charge of material, and along the loading section at least a first loading station of material.

Abstract: A panel cooled with a fluid, for metallurgic furnaces, includes a first chamber having a face which, in assembly conditions, is configured to face an interior of a metallurgic furnace and an opposite face in thermal contact with a face of a second chamber whose opposed face is configured to face, in assembly conditions, an external part of the metallurgic furnace. The first and second chambers are mutually independent. The first and second chambers each include an inlet and outlet of a cooling fluid. The panel has a first working configuration in which the first chamber is passed by a first cooling fluid and the second chamber is passed by a second cooling fluid different from the first cooling fluid, and a second working configuration in which the first chamber is passed by the second cooling fluid and the second chamber is passed by the first cooling fluid.