Patents by Inventor Takemori Takayama

Takemori Takayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20050217764
    Abstract: A ferrous abrasion resistant sliding material and sliding member having improved seizing resistance, abrasion resistance and heat crack resistance are provided. The ferrous abrasion resistant sliding material has a parent phase taking the form of at least either one of a ferrite phase or a martensite phase, wherein the parent phase contains Al of 1.5 to 20 wt %, and at least either carbide, which may be selected from one or more types, of cementite, Cr7C3-type carbide, Fe3M3C-type carbide and MC-type carbide, or graphite is dispersed therein.
    Type: Application
    Filed: April 1, 2005
    Publication date: October 6, 2005
    Inventor: Takemori Takayama
  • Publication number: 20050194071
    Abstract: A ferrous seal sliding part excellent in heat crack resistance, seizing resistance and abrasion resistance is provided. The ferrous seal sliding part having a seal sliding surface, wherein the seal sliding surface has a martensite parent phase which forms a solid solution with carbon of 0.15 to 0.6 wt % and contains a first dispersion material of at least either cementite of 5 to 70% by volume or MC-type carbide of 0.1 to 10% by volume and a second dispersion material of at least either graphite of 1 to 15% by volume or Cu alloy phase of 1 to 20% by volume dispersed therein, with a total content of the first dispersion material and the second dispersion material being 5 to 70% by volume.
    Type: Application
    Filed: March 4, 2005
    Publication date: September 8, 2005
    Inventors: Takemori Takayama, Koji Yamada, Shigeo Otsuka
  • Publication number: 20050189045
    Abstract: A ferrous seal sliding part excellent in heat crack resistance, seizure resistance and abrasion resistance is provided. The ferrous seal sliding part has a seal sliding surface, wherein the seal sliding surface has a quench hardened layer having a structure in which a martensite parent phase forms a solid solution with carbon of 0.15 to 0.6 wt % and contains cementite dispersed therein in a content of 3 to 50% by volume.
    Type: Application
    Filed: February 25, 2005
    Publication date: September 1, 2005
    Inventors: Takemori Takayama, Chikara Nakao
  • Publication number: 20050158571
    Abstract: A contact material which provides improved wear resistance as well as reduced adhesion utilizing the features of an intermetallic compound having an ordered phase, with the intention of (i) improving the seizure resistance and/or wear resistance of an implement bearing which slides under low-speed, high-surface-pressure conditions and is susceptible to lubricant starvation; (ii) preventing abnormal noises; and (iii) achieving prolonged greasing intervals. The contact material contains 10% by volume or more a metallic alloy phase having such a composition range that causes an order-disorder transition. The metallic alloy phase is a Fe base alloy phase containing one or more elements selected from the group consisting of Al, Si, Co and Ni.
    Type: Application
    Filed: January 26, 2005
    Publication date: July 21, 2005
    Inventors: Takemori Takayama, Yoshikiyo Tanaka, Tetsuo Onishi
  • Patent number: 6899774
    Abstract: A primary purpose is to provide an inexpensive high-toughness wear-resistant steel having satisfactory toughness where its hardness is HRC 55 or more. This steel contains at least 0.21 to 0.80 wt % C; 0.3 to 2.0 wt % Al; and 0.5 to 4.0 wt % Ni as essential components and further contains alloy elements such as Si, Mn, Cr, Mo, W, V, Ti, Cu and B; unavoidable impurities such as P, S, N and O; and the remainder which substantially consists of a tempered martensitic steel of Fe.
    Type: Grant
    Filed: July 3, 2002
    Date of Patent: May 31, 2005
    Assignee: Komatsu Ltd.
    Inventors: Takemori Takayama, Chikara Nakao
  • Publication number: 20050103777
    Abstract: A gear part according to the present invention has a quench hardened layer around the teeth surface thereof. The gear part is made of a steel containing carbon of 0.43 to 1.2 wt %, and a relationship between a DI value and a module M (mm) of the gear part satisfies an expression of DI?0.12×M+0.2. An alloy element concentrates in cementite phase in a pretreated steel, thereby causing concentration of the alloy element in ferrite phase in the pretreated steel to decrease, and a rapid induction heating to A3 transformation temperature or Acm transformation temperature causes carbon of 0.3 to 0.8 wt % to diffuse and dissolve in austenite phase, and the DI value is determined by using a concentration of the alloy element and a concentration of the carbon. The alloy element is one or more elements selected from the group consisting of Mn, Cr, Mo, V and the like.
    Type: Application
    Filed: November 10, 2004
    Publication date: May 19, 2005
    Inventor: Takemori Takayama
  • Publication number: 20050051240
    Abstract: Various inexpensive rolling elements for use under high interface pressure such as induction hardened gears are provided, which have improved seizure resistance at tooth flanks and a temper hardness of HRC 50 or more at 300 ° C. To this end, a rolling element is made from a steel material which contains at least 0.5 to 1.5 wt % carbon and 0.2 to 2.0 wt % one or more alloy elements selected from V, Ti, Zr, Nb, Ta and Hf; and in which 0.4 to 4.0% by volume one or more compounds selected from the carbides, nitrides and carbonitrides of the above alloy elements and having an average particle diameter of 0.2 to 5 ?m are dispersed. In such a rolling element, the soluble carbon concentration of a martensite parent phase of a rolling contact surface layer is adjusted to 0.3 to 0.8 wt %, the martensite parent phase having been subjected to induction hardening and low temperature tempering, and one or more of the above carbides, nitrides and carbonitrides are dispersed in an amount of 0.4 to 4.
    Type: Application
    Filed: March 1, 2004
    Publication date: March 10, 2005
    Applicant: KOMATSU LTD.
    Inventor: Takemori Takayama
  • Publication number: 20050051975
    Abstract: To provide a thermal spray membrane contact material, contact member and contact part and an apparatus to which they are applied, showing excellent seizure resistance and wear resistance even under high surface pressure/low speed sliding, high speed/high temperature sliding, or high surface pressure/high speed sliding.
    Type: Application
    Filed: May 18, 2004
    Publication date: March 10, 2005
    Applicant: KOMATSU LTD.
    Inventors: Takemori Takayama, Tetsuo Ohnishi, Kazuo Okamura
  • Publication number: 20050044987
    Abstract: A wear-resistant iron-based sintered contact material is provided which is sintered by powder sintering so as to have high density, high seizure resistance and wear resistance. A wear-resistant iron-based sintered composite contact component composed of the wear-resistant iron-based sintered contact material sinter-bonded to a backing metal and its producing method are also provided. To this end, at least Cr7C3-type carbide and/or M6C-type carbide which have an average particle diameter of 5 ?m or more are precipitately dispersed in an amount of 20 to 50% by volume within an iron-based martensite parent phase which has a hardness of HRC 50 or more even when tempered at up to 600° C.
    Type: Application
    Filed: December 29, 2003
    Publication date: March 3, 2005
    Inventors: Takemori Takayama, Kazuo Okamura, Yoshikiyo Tanaka, Tetsuo Ohnishi
  • Patent number: 6844085
    Abstract: With the objectives of alleviating the property of attacking on the mating member by scratching-off of local agglutinates on the sliding contact surface, achieving improved wear resistance, and achieving improved seizure resistance through restraint of frictional heat generation by a hard phase, a copper based sintered contact material contains shock-resistant ceramics in an amount of 0.05 to less than 0.5 wt % as non-metallic particles composed of one or more substances selected from pulverized oxides, carbides and nitrides. The shock-resistant ceramics are comprised of SiO2 and/or two or more substances selected from SiO2, Al2O3, LiO2, TiO2 and MgO.
    Type: Grant
    Filed: July 12, 2002
    Date of Patent: January 18, 2005
    Inventors: Takemori Takayama, Tetsuo Ohnishi, Yoshikiyo Tanaka, Keiichi Maeda, Kan'ichi Sato
  • Publication number: 20040256029
    Abstract: There is provided an inexpensive rolling element used under high interface pressure such as induction hardened gears, the rolling element being improved in the seizure resistance of its tooth flanks and having a temper hardness of HRC 50 or more at 300° C. To this end, the rolling element is made from a steel material containing at least 0.45 to 1.5 wt % C and one or more alloy elements selected from 0.1 to 0.5 wt % V and 0.3 to 1.5 wt % Cr, and has a rolling contact surface layer having a structure tempered at low temperature in which 2 to 18% by volume cementite disperses in a martensite parent phase formed by induction heating and cooling and containing 0.25 to 0.8 wt % carbon solid-dissolving therein.
    Type: Application
    Filed: March 1, 2004
    Publication date: December 23, 2004
    Applicant: KOMATSU LTD.
    Inventors: Takemori Takayama, Masanari Furumoto, Chikara Nakao, Noriko Morioka
  • Publication number: 20040164614
    Abstract: Quenched layers are formed without irregularities on the inner circumferential surface of a track bushing having a small inside diameter or on the inner circumferential surfaces of two or more track bushings which are subjected to quenching in an overlapped condition. To introduce a cooling medium for cooling the inner circumferential surface of the track bushing, a guide tube having an outside diameter smaller than the inside diameter of the track bushing is disposed on the side of the inner circumferential surface and the cooling medium introduced by the guide tube is diverted by a diverting member having a spherical or similar curved surface, such that the cooling medium is allowed to flow in a direction substantially parallel with an axial direction of the track bushing 1 within a space defined by the outer circumferential surface of the guide tube and the inner circumferential surface of the track bushing, thereby performing laminar flow cooling.
    Type: Application
    Filed: December 5, 2003
    Publication date: August 26, 2004
    Inventors: Takemori Takayama, Chigo Okayama, Masayuki Ohishi, Takeyo Terao
  • Publication number: 20040149082
    Abstract: With the objectives of alleviating the property of attacking on the mating member by scratching-off of local agglutinates on the sliding contact surface, achieving improved wear resistance, and achieving improved seizure resistance through restraint of frictional heat generation by a hard phase, a copper based sintered contact material contains shock-resistant ceramics in an amount of 0.05 to less than 0.5 wt % as non-metallic particles composed of one or more substances selected from pulverized oxides, carbides and nitrides. The shock-resistant ceramics are comprised of SiO2 and/or two or more substances selected from SiO2, Al2O3, LiO2, TiO2 and MgO.
    Type: Application
    Filed: January 23, 2004
    Publication date: August 5, 2004
    Inventors: Takemori Takayama, Tetsuo Ohnishi, Yoshikiyo Tanaka, Keiichi Maeda, Kan?apos;Ichi Sato
  • Publication number: 20040149081
    Abstract: With the objectives of alleviating the property of attacking on the mating member by scratching-off of local agglutinates on the sliding contact surface, achieving improved wear resistance, and achieving improved seizure resistance through restraint of frictional heat generation by a hard phase, a copper based sintered contact material contains shock-resistant ceramics in an amount of 0.05 to less than 0.5 wt % as non-metallic particles composed of one or more substances selected from pulverized oxides, carbides and nitrides. The shock-resistant ceramics are comprised of SiO2 and/or two or more substances selected from SiO2, Al2O3, LiO2, TiO2 and MgO.
    Type: Application
    Filed: January 23, 2004
    Publication date: August 5, 2004
    Inventors: Takemori Takayama, Tetsuo Ohnishi, Yoshikiyo Tanaka, Keiichi Maeda, Kan?apos;ichi Sato
  • Publication number: 20040149083
    Abstract: With the objectives of alleviating the property of attacking on the mating member by scratching-off of local agglutinates on the sliding contact surface, achieving improved wear resistance, and achieving improved seizure resistance through restraint of frictional heat generation by a hard phase, a copper based sintered contact material contains shock-resistant ceramics in an amount of 0.05 to less than 0.5 wt % as non-metallic particles composed of one or more substances selected from pulverized oxides, carbides and nitrides. The shock-resistant ceramics are comprised of SiO2 and/or two or more substances selected from SiO2, Al2O3, LiO2, TiO2 and MgO.
    Type: Application
    Filed: January 23, 2004
    Publication date: August 5, 2004
    Inventors: Takemori Takayama, Tetsuo Ohnishi, Yoshikiyo Tanaka, Keiichi Maeda, Kan?apos;ichi Sato
  • Publication number: 20040123698
    Abstract: A contact material which provides improved wear resistance as well as reduced adhesion utilizing the features of an intermetallic compound having an ordered phase, with the intention of (i) improving the seizure resistance and/or wear resistance of an implement bearing which slides under low-speed, high-surface-pressure conditions and is susceptible to lubricant starvation; (ii) preventing abnormal noises; and (iii) achieving prolonged greasing intervals. The contact material contains 10% by volume or more a metallic alloy phase having such a composition range that causes an order-disorder transition. The metallic alloy phase is a Fe base alloy phase containing one or more elements selected from the group consisting of Al, Si, Co and Ni.
    Type: Application
    Filed: December 17, 2003
    Publication date: July 1, 2004
    Inventors: Takemori Takayama, Yoshikiyo Tanaka, Tetsuo Onishi
  • Publication number: 20040047757
    Abstract: In order to provide a high-hardness, high-toughness steel, Si, Al, Cr, Mo, V, W, Ni, and Co are more appropriately added so that the steel can have an HRC hardness of 50 or higher and a Charpy impact value of 5 kgf m/cm2 or more by tempering at a high temperature of 600° C. or higher. The steel is a martensite steel containing at least C: 0.15 to 1.2% by weight and Si: 0.05 to 1.8% by weight, wherein Si is partially replaced by 0.15 to 1.6% by weight of Al. The steel further contains Ni: 0.3 to 2.5% by weight; Cr: 0.1 to 3.5% by weight; Mo: 0.1 to 1.7% by weight, wherein the amount of Mo is not more than the upper limit determined by the relation formula: Mo(% by weight)=1.7−0.5×(Si(% by weight)+Al(% by weight)); one or both of V: 0.05 to 0.40% by weight and W: 0.1 to 1.0% by weight; at least one alloying element of Mn, Co, Cu, Ti, B, and Nb; inevitable impurities including P, S, N, and O; and the balance consisting essentially of Fe.
    Type: Application
    Filed: March 19, 2003
    Publication date: March 11, 2004
    Applicant: KOMATSU LTD.
    Inventor: Takemori Takayama
  • Publication number: 20040035499
    Abstract: The pitting resistance of a gear is increased by hardening its tooth flanks through application of carburizing/quenching, bright hardening and induction hardening to a steel material capable of providing significantly improved softening resistance in tempering at a low temperature of 300 to 350° C.
    Type: Application
    Filed: August 13, 2003
    Publication date: February 26, 2004
    Applicant: KOMATSU LTD
    Inventors: Takemori Takayama, Naoji Hamasaka, Noriko Morioka
  • Publication number: 20030209103
    Abstract: In a copper-based sintering sliding material, to reduce attacking power to the counter material by expressing an ability to scrape a local adhered object on the sliding surface, improve abrasion resistance of the material, and suppress the abrasive heat generation due to the hard phase, thereby improving the seizure limit, heat shock resistant ceramics comprising two or more selected from SiO2 and/or SiO2, Al2O3, LiO2, TiO2 and MgO are dispersed in an amount of 0.05 to 0.5% by weight or less, as nonmetallic particles comprising one or more kind(s) selected from finely grinded oxides, carbides and nitrides.
    Type: Application
    Filed: March 24, 2003
    Publication date: November 13, 2003
    Applicant: KOMATSU LTD.
    Inventors: Takemori Takayama, Tetsuo Ohnishi, Yoshikiyo Tanaka, Keiichi Maeda, Kanichi Sato
  • Patent number: 6613121
    Abstract: There is provided a sintered material of which dimensional accuracy has been increased by improving the sinterability of Cu—Al based sintered material. More specifically, there are provided a sintered material and a composite sintered contact component, which are excellent in strength, wear resistance, seizure resistance and corrosion resistance. The sintered material is a Cu—Al based sintered material containing at least 1 to 12 wt % Sn and 2 to 14 wt % Al, and the composite sintered contact component is formed by sinter-bonding this sintered material to a metal backing.
    Type: Grant
    Filed: June 19, 2001
    Date of Patent: September 2, 2003
    Assignee: Komatsu Ltd.
    Inventors: Takemori Takayama, Yoshikiyo Tanaka