Patents by Inventor Takeshi SAKURAYAMA
Takeshi SAKURAYAMA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11778798Abstract: An information processing device configured to determine a mounting position of a tape feeder to any one of multiple feeder mounting sections formed in a work machine, in which mounting positions of two or more tape feeders configured to supply components of holding target held by two or more holding tools of a work head disposed in the work machine are determined to any one of the multiple feeder mounting sections based on position information indicating supply positions of the two or more tape feeders, so that a difference in an amount of deviation of the supply positions of the two or more tape feeders is within a predetermined range.Type: GrantFiled: July 24, 2018Date of Patent: October 3, 2023Assignee: FUJI CORPORATIONInventor: Takeshi Sakurayama
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Publication number: 20230276607Abstract: A component mounting system includes: a tape-type component supply feeder detachably attached to a component mounting machine for mounting an electronic component on a board, having a component feeding mechanism feeding out the electronic component to be accommodated in a tape to a supply position, and configured to supply the electronic component fed to the supply position to the component mounting machine; a storage section configured to store shape data of the electronic component; and a control section configured to determine a speed from a time when the electronic component is fed to the supply position to a time when the electronic component is stopped by the component feeding mechanism, based on the shape data of the electronic component.Type: ApplicationFiled: August 26, 2020Publication date: August 31, 2023Applicant: FUJI CORPORATIONInventor: Takeshi SAKURAYAMA
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Publication number: 20230134676Abstract: A component mounting machine includes a base material device to convey a circuit base material, a component mounting device to mount an electronic component, an imaging device to capture a predetermined region including the circuit base material, a first detection section to detect at least one device mark provided on the base material device and at least one base material mark provided on the circuit base material, a calculation section to calculate a position on the circuit base material where the electronic component is to be mounted, based on the device mark and the base material mark detected by the first detection section, and a feedback section configured to feed back, as a correction value for correcting a position on the circuit base material to be calculated next by the calculation section, a part of the deviation amount detected by a second detection section.Type: ApplicationFiled: October 18, 2019Publication date: May 4, 2023Applicant: FUJI CORPORATIONInventor: Takeshi SAKURAYAMA
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Publication number: 20230067782Abstract: A component mounting machine includes an imaging device configured to image a supply position, to which a component is supplied from a component supply device, from above, a component detecting sensor configured to detect the component. A control device acquires component information related to the component supplied by the component supply device when a predetermined determination condition is established. Then the control device selects from multiple processing including first determination processing for determining presence or absence of a component shortage of the component supply device by determining presence or absence of the component at the supply position based on a captured image, and second determination processing for determining presence or absence of a component shortage of the component supply device by detecting the presence or absence of the component at the supply position by the component detecting sensor.Type: ApplicationFiled: February 20, 2020Publication date: March 2, 2023Applicant: FUJI CORPORATIONInventor: Takeshi SAKURAYAMA
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Publication number: 20220416118Abstract: A component mounting method includes an application step of applying a specific solder paste including Sn and a metal other than Sn to a board; a disposition step of positioning and disposing an upper surface reference type component having a positioning reference on an upper surface with respect to one or more reference points on the board; and a reflow step of reflow-soldering the component by heating the board, in which in the specific solder paste, at least a part of the Sn is melted, and molten Sn and the metal other than Sn form an intermetallic compound in the reflow step, thereby fixing the upper surface reference type component to the board.Type: ApplicationFiled: November 26, 2019Publication date: December 29, 2022Applicant: FUJI CORPORATIONInventor: Takeshi SAKURAYAMA
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Patent number: 11477927Abstract: In the component mounting system, when an electronic component having a positioning target is held and mounted onto the upper face of a board, the positioning target is aligned to a predetermined position of the board. The component mounting system detects a positional deviation of the positioning target on the upper face of the electronic component and performs an arrangement operation of arranging a positioning material on the board by correcting the arrangement position in accordance with the detected positional deviation. The component mounting system then performs a mounting operation for mounting the electronic component on the board by aligning the positioning target to the predetermined position of the board on which the positioning material has been arranged.Type: GrantFiled: February 20, 2017Date of Patent: October 18, 2022Assignee: FUJI CORPORATIONInventors: Takeshi Sakurayama, Kota Niwa
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Patent number: 11432443Abstract: The present invention provides a maintenance board that can be used for a maintenance process other than removing static electricity from a component mounting device by being conveyed by a conveyance device of the component mounting device. The maintenance board is conveyed to the conveyance device of the component mounting device. The maintenance board includes at least one of: a brush configured to brush a maintenance target object; a cleaning nozzle configured to be held in an attachable manner to a work head of the component mounting device and to blow air to the maintenance target object; a pressure sensor configured to measure a detachable load of a component to a suction nozzle attached to the work head and a mounting load of a component to a board; and a blower configured to blow air toward the work head.Type: GrantFiled: January 17, 2017Date of Patent: August 30, 2022Assignee: FUJI CORPORATIONInventor: Takeshi Sakurayama
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Patent number: 11382247Abstract: A mounting device, comprising: a mounting section on which a feeding unit is installed to supply components by feeding a packaging member where the components are packaged at predetermined intervals; a mounting head configured to pick up a component from the packaging member; an imaging section configured to image the packaging member; and a control section configured to obtain a packaging pitch based on a reference pattern of the packaging member with the packaged components, the reference pattern being acquired based on a pre-pickup image which is a captured image of the packaging member before picking up a component, and a post-pickup image which is a captured image of the packaging member after picking up the component.Type: GrantFiled: December 19, 2017Date of Patent: July 5, 2022Assignee: FUJI CORPORATIONInventor: Takeshi Sakurayama
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Patent number: 11083121Abstract: A component mounting apparatus includes a nozzle that sucks a component supplied from a feeder, conveys the component to a predetermined position on a substrate, and mounts the component in the predetermined position. The component mounting apparatus controls an XY-robot to perform repeatedly the component mounting operation while performing a thermal correction from a start of the component mounting operation as a result of a power supply being turned on until an amount of positional deviation due to heat from the XY-robot reaches a steady state. After the steady state is achieved, the component mounting apparatus controls the XY-robot to perform repeatedly the component mounting operation while performing a steady state correction using a correction amount resulting immediately after the steady state is achieved without performing the thermal correction and controls the XY-robot to perform a dummy operation for maintaining the steady state during a standby period.Type: GrantFiled: January 25, 2016Date of Patent: August 3, 2021Assignee: FUJI CORPORATIONInventor: Takeshi Sakurayama
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Publication number: 20210153399Abstract: An information processing device configured to determine a mounting position of a tape feeder to any one of multiple feeder mounting sections formed in a work machine, in which mounting positions of two or more tape feeders configured to supply components of holding target held by two or more holding tools of a work head disposed in the work machine are determined to any one of the multiple feeder mounting sections based on position information indicating supply positions of the two or more tape feeders, so that a difference in an amount of deviation of the supply positions of the two or more tape feeders is within a predetermined range.Type: ApplicationFiled: July 24, 2018Publication date: May 20, 2021Applicant: FUJI CORPORATIONInventor: Takeshi SAKURAYAMA
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Patent number: 10966361Abstract: A dedicated correction value related to the mounting position of an upper surface recognition component with a characteristic section on an upper surface thereof is memorized in correction value folder 43a of an HDD, and when performing mounting work of mounting the upper surface recognition component on a board, a position deviation amount of the characteristic section is acquired based on an image of the upper surface of the upper surface recognition component captured by a mark camera, and the component is mounted at the mounting position based on the acquired position deviation amount and the dedicated correction value. Accordingly, it is possible to mount the specific component at a corrected mounting position such that the position of the characteristic section is appropriate, thereby improving mounting accuracy for the upper surface recognition component.Type: GrantFiled: April 26, 2016Date of Patent: March 30, 2021Assignee: FUJI CORPORATIONInventors: Takeshi Sakurayama, Mitsuru Sanji, Hidenori Goto, Kota Niwa
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Publication number: 20210002081Abstract: An auto loading feeder has a tape guide main body and a peeling blade extending in the conveyance direction with an cutting edge directed towards an upstream side configured to peel off the cover tape from the base tape of the carrier tape which is guided by the tape guide main body. An inspection device for the auto loading feeder includes a height detection sensor configured to output a signal corresponding to a height position of the peeling blade with respect to a reference point on the tape guide main body, and a height discrimination section configured to discriminate whether a height position of the peeling blade with respect to the carrier tape which is being guided by the tape guide main body stays within a predetermined range based on an output signal of the height detection sensor.Type: ApplicationFiled: March 22, 2018Publication date: January 7, 2021Applicant: FUJI CORPORATIONInventor: Takeshi SAKURAYAMA
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Publication number: 20200315075Abstract: A mounting device, comprising: a mounting section on which a feeding unit is installed to supply components by feeding a packaging member where the components are packaged at predetermined intervals; a mounting head configured to pick up a component from the packaging member; an imaging section configured to image the packaging member; and a control section configured to obtain a packaging pitch based on a reference pattern of the packaging member with the packaged components, the reference pattern being acquired based on a pre-pickup image which is a captured image of the packaging member before picking up a component, and a post-pickup image which is a captured image of the packaging member after picking up the component.Type: ApplicationFiled: December 19, 2017Publication date: October 1, 2020Applicant: FUJI CORPORATIONInventor: Takeshi SAKURAYAMA
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Patent number: 10750648Abstract: A component mounting apparatus sets a position that is offset with respect to a suction reference position of a component toward the front side in a feeding direction as a suction position based on a difference between a dimension of the recess-shaped cavity in the Y-direction and a dimension of the component accommodated in the cavity in the Y-direction and sucks the component. Therefore, even if the component in the cavity positionally deviates toward the front side in the feeding direction due to inertia when a carrier tape is stopped, a suction nozzle sucks an appropriate position of the component.Type: GrantFiled: June 2, 2015Date of Patent: August 18, 2020Assignee: FUJI CORPORATIONInventor: Takeshi Sakurayama
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Publication number: 20190380235Abstract: In the component mounting system, when an electronic component having a positioning target is held and mounted onto the upper face of a board, the positioning target is aligned to a predetermined position of the board. The component mounting system detects a positional deviation of the positioning target on the upper face of the electronic component and performs an arrangement operation of arranging a positioning material on the board by correcting the arrangement position in accordance with the detected positional deviation. The component mounting system then performs a mounting operation for mounting the electronic component on the board by aligning the positioning target to the predetermined position of the board on which the positioning material has been arranged.Type: ApplicationFiled: February 20, 2017Publication date: December 12, 2019Applicant: FUJl CORPORATIONInventors: Takeshi SAKURAYAMA, Kota NIWA
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Publication number: 20190335630Abstract: The present invention provides a maintenance board that can be used for a maintenance process other than removing static electricity from a component mounting device by being conveyed by a conveyance device of the component mounting device. The maintenance board is conveyed to the conveyance device of the component mounting device. The maintenance board includes at least one of: a brush configured to brush a maintenance target object; a cleaning nozzle configured to be held in an attachable manner to a work head of the component mounting device and to blow air to the maintenance target object; a pressure sensor configured to measure a detachable load of a component to a suction nozzle attached to the work head and a mounting load of a component to a board; and a blower configured to blow air toward the work head.Type: ApplicationFiled: January 17, 2017Publication date: October 31, 2019Applicant: FUJI CORPORATIONInventor: Takeshi SAKURAYAMA
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Publication number: 20190133010Abstract: A dedicated correction value related to the mounting position of an upper surface recognition component with a characteristic section on an upper surface thereof is memorized in correction value folder 43a of an HDD, and when performing mounting work of mounting the upper surface recognition component on a board, a position deviation amount of the characteristic section is acquired based on an image of the upper surface of the upper surface recognition component captured by a mark camera, and the component is mounted at the mounting position based on the acquired position deviation amount and the dedicated correction value. Accordingly, it is possible to mount the specific component at a corrected mounting position such that the position of the characteristic section is appropriate, thereby improving mounting accuracy for the upper surface recognition component.Type: ApplicationFiled: April 26, 2016Publication date: May 2, 2019Applicant: FUJI CORPORATIONInventors: Takeshi SAKURAYAMA, Mitsuru SANJI, Hidenori GOTO, Kota NIWA
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Publication number: 20190037741Abstract: A component mounting apparatus includes a nozzle that sucks a component supplied from a feeder, conveys the component to a predetermined position on a substrate, and mounts the component in the predetermined position. The component mounting apparatus controls an XY-robot to perform repeatedly the component mounting operation while performing a thermal correction from a start of the component mounting operation as a result of a power supply being turned on until an amount of positional deviation due to heat from the XY-robot reaches a steady state. After the steady state is achieved, the component mounting apparatus controls the XY-robot to perform repeatedly the component mounting operation while performing a steady state correction using a correction amount resulting immediately after the steady state is achieved without performing the thermal correction and controls the XY-robot to perform a dummy operation for maintaining the steady state during a standby period.Type: ApplicationFiled: January 25, 2016Publication date: January 31, 2019Applicant: FUJI CORPORATIONInventor: Takeshi SAKURAYAMA
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Publication number: 20180153062Abstract: A component mounting apparatus sets a position that is offset with respect to a suction reference position of a component toward the front side in a feeding direction as a suction position based on a difference between a dimension of the recess-shaped cavity in the Y-direction and a dimension of the component accommodated in the cavity in the Y-direction and sucks the component. Therefore, even if the component in the cavity positionally deviates toward the front side in the feeding direction due to inertia when a carrier tape is stopped, a suction nozzle sucks an appropriate position of the component.Type: ApplicationFiled: June 2, 2015Publication date: May 31, 2018Applicant: FUJI MACHINE MFG. CO., LTD.Inventor: Takeshi SAKURAYAMA