Patents by Inventor Takeshi Yanai

Takeshi Yanai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11250976
    Abstract: The present invention provides a rare earth thin film magnet having Nd, Fe, and B as essential components, wherein the rare earth thin film magnet has a texture in which an ?-Fe phase and a Nd2Fe14B phase are alternately arranged three-dimensionally, and each phase has an average crystal grain size of 10 to 30 nm. An object of this invention is to provide a rare earth thin film magnet having superior mass productivity and reproducibility and favorable magnetic properties, as well as to provide the production method thereof and a target for producing the thin film.
    Type: Grant
    Filed: March 3, 2015
    Date of Patent: February 15, 2022
    Assignee: JX Nippon Mining & Metals Corporation
    Inventors: Masaki Nakano, Hirotoshi Fukunaga, Takeshi Yanai, Masaru Itakura, Hironobu Sawatari
  • Patent number: 11114225
    Abstract: A rare-earth thin film magnet is provided which includes Nd, Fe and B as essential components, characterized by including a Si substrate having an oxide film present on a surface thereof, a Nd base film formed as a first layer over the Si substrate, and a Nd—Fe—B film formed as a second layer on the first layer. The rare earth thin film magnet and a production process therefor provides a rare earth thin film magnet suffering neither film separation nor substrate breakage and having satisfactory magnetic properties even when the second layer has composition in the range of 0.120 ?Nd/(Nd+Fe)<0.150, which corresponds to a compositional range in the vicinity of a stoichiometric composition.
    Type: Grant
    Filed: February 28, 2017
    Date of Patent: September 7, 2021
    Assignee: JX NIPPON MINING & METALS CORPORATION
    Inventors: Masaki Nakano, Hirotoshi Fukunaga, Takeshi Yanai, Hironobu Sawatari
  • Patent number: 11072842
    Abstract: Provided is a rare earth thin film magnet having Nd, Fe and B as essential components, which is characterized in that a Nd—Fe—B base film is formed on a Si substrate having an oxide film formed on a surface thereof and has a composition in which the Nd content is higher than that of a stoichiometric composition and that a film (nano composite film) is formed on the base film and has a texture in which an ?-Fe phase and Nd2Fe14B are alternately arranged and three-dimensionally dispersed. The rare earth thin film magnet provided is less susceptible to the occurrence of film separation and substrate breakage and exhibits favorable magnetic properties.
    Type: Grant
    Filed: March 29, 2017
    Date of Patent: July 27, 2021
    Assignee: JX NIPPON MINING & METALS CORPORATION
    Inventors: Masaki Nakano, Hirotoshi Fukunaga, Takeshi Yanai, Hironobu Sawatari
  • Publication number: 20200111590
    Abstract: A rare-earth thin film magnet is provided which includes Nd, Fe and B as essential components, characterized by including a Si substrate having an oxide film present on a surface thereof, a Nd base film formed as a first layer over the Si substrate, and a Nd—Fe—B film formed as a second layer on the first layer. The rare earth thin film magnet and a production process therefor provides a rare earth thin film magnet suffering neither film separation nor substrate breakage and having satisfactory magnetic properties even when the second layer has composition in the range of 0.120 5 Nd/(Nd+Fe)<0.150, which corresponds to a compositional range in the vicinity of a stoichiometric composition.
    Type: Application
    Filed: February 28, 2017
    Publication date: April 9, 2020
    Inventors: Masaki Nakano, Hirotoshi Fukunaga, Takeshi Yanai, Hironobu Sawatari
  • Patent number: 10597771
    Abstract: A rare earth thin-film magnet of a Nd—Fe—B film deposited on a Si substrate, wherein, when the film thickness of the rare earth thin film is 70 ?m or less, the Nd content satisfies the conditional expression of 0.15?Nd/(Nd+Fe)?0.25 in terms of an atomic ratio; when the film thickness of the rare earth thin film is 70 ?m to 115 ?m (but excluding 70 ?m), the Nd content satisfies the conditional expression of 0.18?Nd/(Nd+Fe)?0.25 in terms of an atomic ratio; and when the film thickness of the rare earth thin film is 115 ?m to 160 ?m (but excluding 115 ?m), the Nd content satisfies the conditional expression of 0.20?Nd/(Nd+Fe)?0.25 in terms of an atomic ratio. An object of the present invention is to provide a rare earth thin-film magnet having a maximum film thickness of 160 ?m and which is free from film separation and substrate fracture, and a method of producing such a rare earth thin-film magnet by which the thin film can be stably deposited.
    Type: Grant
    Filed: October 19, 2015
    Date of Patent: March 24, 2020
    Assignee: JX NIPPON MINING & METALS CORPORATION
    Inventors: Masaki Nakano, Hirotoshi Fukunaga, Takeshi Yanai, Hironobu Sawatari
  • Publication number: 20190062880
    Abstract: Provided is a rare earth thin film magnet having Nd, Fe and B as essential components, which is characterized in that a Nd—Fe—B base film is formed on a Si substrate having an oxide film formed on a surface thereof and has a composition in which the Nd content is higher than that of a stoichiometric composition and that a film (nano composite film) is formed on the base film and has a texture in which an ?-Fe phase and Nd2Fe14B are alternately arranged and three-dimensionally dispersed. The rare earth thin film magnet provided is less susceptible to the occurrence of film separation and substrate breakage and exhibits favorable magnetic properties.
    Type: Application
    Filed: March 29, 2017
    Publication date: February 28, 2019
    Inventors: Masaki Nakano, Hirotoshi Fukunaga, Takeshi Yanai, Hironobu Sawatari
  • Publication number: 20170356081
    Abstract: A rare earth thin-film magnet of a Nd—Fe—B film deposited on a Si substrate, wherein, when the film thickness of the rare earth thin film is 70 ?m or less, the Nd content satisfies the conditional expression of 0.15?Nd/(Nd+Fe)?0.25 in terms of an atomic ratio; when the film thickness of the rare earth thin film is 70 ?m to 115 ?m (but excluding 70 ?m), the Nd content satisfies the conditional expression of 0.18?Nd/(Nd+Fe)?0.25 in terms of an atomic ratio; and when the film thickness of the rare earth thin film is 115 ?m to 160 ?m (but excluding 115 ?m), the Nd content satisfies the conditional expression of 0.20?Nd/(Nd+Fe)?0.25 in terms of an atomic ratio. An object of the present invention is to provide a rare earth thin-film magnet having a maximum film thickness of 160 ?m and which is free from film separation and substrate fracture, and a method of producing such a rare earth thin-film magnet by which the thin film can be stably deposited.
    Type: Application
    Filed: October 19, 2015
    Publication date: December 14, 2017
    Inventors: Masaki Nakano, Hirotoshi Fukunaga, Takeshi Yanai, Hironobu Sawatari
  • Publication number: 20160343482
    Abstract: The present invention provides a rare earth thin film magnet having Nd, Fe, and B as essential components, wherein the rare earth thin film magnet has a texture in which an ?-Fe phase and a Nd2Fe14B phase are alternately arranged three-dimensionally, and each phase has an average crystal grain size of 10 to 30 nm. An object of this invention is to provide a rare earth thin film magnet having superior mass productivity and reproducibility and favorable magnetic properties, as well as to provide the production method thereof and a target for producing the thin film.
    Type: Application
    Filed: March 3, 2015
    Publication date: November 24, 2016
    Applicant: JX Nippon Mining & Metals Corporation
    Inventors: Masaki Nakano, Hirotoshi Fukunaga, Takeshi Yanai, Masaru Itakura, Hironobu Sawatari
  • Patent number: 5455171
    Abstract: A microorganism exhibiting excellent antibiotic and sterilizing properties for the preparation of medicines and the like, obtained by fusion of cells of two different fungal species. A Ganoderma and a Grifola, each exhibiting little or no antibiotic activity, are isolated and hybridized, and milled to produce a fused cell body. The cell body is black-brown, and has been deposited as deposit No. 3131 (FERM BP-3131).
    Type: Grant
    Filed: November 15, 1993
    Date of Patent: October 3, 1995
    Inventors: Kazuo Yanai, Takeshi Yanai, Isao Yanai