Patents by Inventor Teresa Karjala

Teresa Karjala has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10647789
    Abstract: A composition comprising an ethylene-based polymer is made by a process comprising the steps of: (A) contacting under first polymerization conditions at least ethylene and at least one molecular catalyst to form a first ethylene-based polymer, and (B) contacting under second polymerization conditions the first ethylene-based polymer of (A) with at least additional ethylene and a carbon-carbon free radical initiator of Structure (I): wherein R1, R2, R3, R4, R5 and R6 are each, independently, hydrogen or a hydrocarbyl group and wherein, optionally, two or more R groups (R1, R2, R3, R4, R5 and R6) form a ring structure, with the proviso that at least one of R2 and R5, and at least one of R3 and R6 is a hydrocarbyl group of at least two carbon atoms, to form the composition.
    Type: Grant
    Filed: June 21, 2016
    Date of Patent: May 12, 2020
    Assignee: Dow Global Technologies LLC
    Inventors: Sean Ewart, Teresa Karjala, Mehmet Demirors, Richard Keaton, Sarat Munjal, Christopher Eddy
  • Patent number: 10336893
    Abstract: The invention provides a process to form a second composition comprising a modified ethylene-based polymer, the process comprising the step of contacting under thermal treatment conditions a first composition comprising a first ethylene-based polymer, and the following: (A) at least one carbon-carbon (C—C) free radical initiator; and (B) at least one free radical initiator other than a C—C free radical initiator of (A) (a non-C—C free radical initiator). The melt strength of the second composition is typically at least 15% or greater than the melt strength of the first composition. The second composition typically has a gel content less than or equal to 40.
    Type: Grant
    Filed: December 18, 2015
    Date of Patent: July 2, 2019
    Assignee: Dow Global Technologies LLC
    Inventors: Teresa Karjala, Sean Ewart, Mehmet Demirors, Nicolas C. Mazzola
  • Publication number: 20180171042
    Abstract: A composition comprising an ethylene-based polymer is made by a process comprising the steps of: (A) contacting under first polymerization conditions at least ethylene and at least one molecular catalyst to form a first ethylene-based polymer, and (B) contacting under second polymerization conditions the first ethylene-based polymer of (A) with at least additional ethylene and a carbon-carbon free radical initiator of Structure (I): wherein R1, R2, R3, R4, R5 and R6 are each, independently, hydrogen or a hydrocarbyl group and wherein, optionally, two or more R groups (R1, R2, R3, R4, R5 and R6) form a ring structure, with the proviso that at least one of R2 and R5, and at least one of R3 and R6 is a hydrocarbyl group of at least two carbon atoms, to form the composition.
    Type: Application
    Filed: June 21, 2016
    Publication date: June 21, 2018
    Inventors: Sean Ewart, Teresa Karjala, Mehmet Demirors, Richard Keaton, Sarat Munjal, Christopher Eddy
  • Publication number: 20170362419
    Abstract: The invention provides a process to form a second composition comprising a modified ethylene-based polymer, the process comprising the step of contacting under thermal treatment conditions a first composition comprising a first ethylene-based polymer, and the following: (A) at least one carbon-carbon (C-C) free radical initiator; and (B) at least one free radical initiator other than a C-C free radical initiator of (A) (a non-C-C free radical initiator). The melt strength of the second composition is typically at least 15% or greater than the melt strength of the first composition. The second composition typically has a gel content less than or equal to 40.
    Type: Application
    Filed: December 18, 2015
    Publication date: December 21, 2017
    Inventors: Teresa Karjala, Sean Ewart, Mehmet Demirors, Nicolas Mazzola
  • Patent number: 8987382
    Abstract: The present invention is a method for increasing the melt strength of a polyethylene resin comprising reacting the polyethylene resin with a free radical generator with a decomposition energy in between ?50 kJoule/mole and ?250 kJoules/mole and a peak decomposition temperature of less than 280 degree C. The resulting resin has increased melt strength with higher ratio of elongational viscosities at 0.1 to 100 rad/s when compared to substantially similar polyethylene resins which have not been reacted with a free radical generator such as an alkoxy amine derivative.
    Type: Grant
    Filed: January 11, 2011
    Date of Patent: March 24, 2015
    Assignee: Dow Global Technologies LLC
    Inventors: Mehmet Demirors, Teresa Karjala, Nicolas Mazzola
  • Patent number: 8389634
    Abstract: A thermoplastic composition is described that comprises (i) from 1 to 99 percent by weight of the total composition of at least one thermoplastic copolymer, for example, styrene block copolymers, and (ii) from 1 to 99 percent by weight of the total composition of at least one homogeneously branched ethylene/?-olefin interpolymer, for example ethylene/1-octene, having a density of less than or equal to 0.899 g/cc and a Brookfield viscosity of greater than 500 cP (350° F.).
    Type: Grant
    Filed: September 26, 2003
    Date of Patent: March 5, 2013
    Assignee: Dow Global Technologies LLC
    Inventors: Selim Yalvac, Teresa Karjala, Wilson Cheung, Brad Moncla, Brian W. Walther
  • Publication number: 20120283390
    Abstract: The present invention is a method for increasing the melt strength of a polyethylene resin comprising reacting the polyethylene resin with a free radical generator with a decomposition energy in between ?50 kJoule/mole and ?250 kJoules/mole and a peak decomposition temperature of less than 280 degree C. The resulting resin has increased melt strength with higher ratio of elongational viscosities at 0.1 to 100 rad/s when compared to substantially similar polyethylene resins which have not been reacted with a free radical generator such as an alkoxy amine derivative.
    Type: Application
    Filed: January 11, 2011
    Publication date: November 8, 2012
    Applicants: DOW BRASIL S.A., DOW GLOBAL TECHNOLOGIES LLC
    Inventors: Mehmet Demirors, Teresa Karjala, Nicolas Mazzola
  • Publication number: 20110201753
    Abstract: An ethylenic polymer comprising amyl groups from about 0.1 to about 2.0 units per 1000 carbon atoms as determined by Nuclear Magnetic Resonance and both a peak melting temperature, Tm, in ° C., and a heat of fusion, Hf, in J/g, as determined by DSC Crystallinity, where the numerical values of Tm and Hf correspond to the relationship Tm?(0.2143*Hf)+79.643. An ethylenic polymer comprising at least one preparative TREF fraction that elutes at 95° C. or greater using a Preparative Temperature Rising Elution Fractionation method, where at least one preparative TREF fraction that elutes at 95° C. or greater has a gpcBR value greater than 0.05 and less than 5 as determined by gpcBR Branching Index by 3D-GPC, and where at least 5% of the ethylenic polymer elutes at a temperature of 95° C. or greater based upon the total weight of the ethylenic polymer.
    Type: Application
    Filed: March 12, 2009
    Publication date: August 18, 2011
    Applicant: Dow Global Technologies LLC
    Inventors: Mehmet Demirors, Teresa Karjala, Christopher Eddy, Lonnie Hazlitt, Pak-Meng Cham, Sarat Munjal, Wallace Yau
  • Patent number: 7531601
    Abstract: The present invention relates to an ethylene/?-olefin interpolymer product comprising at least one ?-olefin interpolymerized with ethylene and, characterized in at least one aspect, as having improved properties when utilized in a hot melt adhesive formulation. The invention also relates to a process for manufacturing the interpolymer product wherein the process comprises employing two or more single site catalyst systems in at least one reaction environment (or reactor) and wherein the at least two catalyst systems have (a) different comonomer incorporation capabilities or reactivities and/or (b) different termination kinetics, both when measured under the same polymerization conditions. The interpolymer products are useful, for example, in applications such as hot melt adhesives, and also for impact, bitumen and asphalt modification, adhesives, dispersions or latexes and fabricated articles such as, but not limited to, foams, films, sheet, moldings, thermoforms, profiles and fibers.
    Type: Grant
    Filed: September 17, 2004
    Date of Patent: May 12, 2009
    Assignee: Dow Global Technologies, Inc.
    Inventors: Teresa Karjala, Brian W. S. Kolthammer
  • Publication number: 20090054861
    Abstract: Compositions and methods for improving the adhesion of a film to a nonwoven, a film to another film, or a nonwoven to another nonwoven are disclosed. Depending on the laminate or multilaminate structure, the improvement can be achieved by using low viscosity, low density ethylene- or propylene-based polymers, which physically anchor to the substrate, such as a porous nonwoven, or by using a similar polymer in a blend with one of the substrate film polymers to improve flow and adhesion.
    Type: Application
    Filed: June 28, 2005
    Publication date: February 26, 2009
    Applicant: DOW GLOBAL TECHNOLIGIES INC.
    Inventors: Charles R. Watson, Selim Yalvac, Teresa Karjala, Michael J. Levinson
  • Publication number: 20080139714
    Abstract: This invention pertains to highly filled polymer compositions comprising a low molecular weight ethylene and/or alpha olefin homopolymers and copolymers, or blends therefrom, filled with high concentrations of fillers or additives. Examples of such fillers or additives include fire retardants, talc, ceramic manufacturing agents, color concentrates, crosslinking agents, and blowing agents. Because of the low crystallinity (and therefore high percentage of amorphous phase) and low viscosities of the base polymers, highly processable compositions can be formed containing even if containing relatively high loadings of fillers or additives. Such highly filled compositions are thus ideally suited as concentrates or masterbatch formulations for a variety of different compounding applications.
    Type: Application
    Filed: November 27, 2007
    Publication date: June 12, 2008
    Applicant: Dow Global Technologies Inc.
    Inventors: Selim Yalvac, Brad Moncla, Michael J. Levinson, Teresa Karjala
  • Patent number: 7335696
    Abstract: This invention pertains to highly filled polymer compositions comprising a low molecular weight ethylene and/or alpha olefin homopolymers and copolymers, or blends therefrom, filled with high concentrations of fillers or additives. Examples of such fillers or additives include fire retardants, talc, ceramic manufacturing agents, color concentrates, crosslinking agents, and blowing agents. Because of the low crystallinity (and therefore high percentage of amorphous phase) and low viscosities of the base polymers, highly processable compositions can be formed containing even if containing relatively high loadings of fillers or additives. Such highly filled compositions are thus ideally suited as concentrates or masterbatch formulations for a variety of different compounding applications.
    Type: Grant
    Filed: October 17, 2003
    Date of Patent: February 26, 2008
    Assignee: Dow Global Technologies, Inc.
    Inventors: Selim Yalvac, Brad Moncla, Michael J. Levinson, Teresa Karjala
  • Publication number: 20060287444
    Abstract: The present invention relates to an ethylene/?-olefin interpolymer product comprising at least one ?-olefin interpolymerized with ethylene and, characterized in at least one aspect, as having improved properties when utilized in a hot melt adhesive formulation. The invention also relates to a process for manufacturing the interpolymer product wherein the process comprises employing two or more single site catalyst systems in at least one reaction environment (or reactor) and wherein the at least two catalyst systems have (a) different comonomer incorporation capabilities or reactivities and/or (b) different termination kinetics, both when measured under the same polymerization conditions. The interpolymer products are useful, for example, in applications such as hot melt adhesives, and also for impact, bitumen and asphalt modification, adhesives, dispersions or latexes and fabricated articles such as, but not limited to, foams, films, sheet, moldings, thermoforms, profiles and fibers.
    Type: Application
    Filed: September 17, 2004
    Publication date: December 21, 2006
    Inventors: Teresa Karjala, Brian Kolthammer
  • Publication number: 20060199914
    Abstract: The invention relates to functionalized interpolymers derived from base olefin interpolymers, which are prepared by polymerizing one or more monomers or mixtures of monomers, such as ethylene and one or more comonomers, to form an interpolymer products having unique physical properties. The functionalized olefin interpolymers contain two or more differing regions or segments (blocks), resulting in unique processing and physical properties.
    Type: Application
    Filed: March 15, 2006
    Publication date: September 7, 2006
    Applicant: Dow Global Technologies Inc.
    Inventors: William Harris, John Weaver, Brian Walther, Stephen Hahn, Yunwa Cheung, Pankaj Gupta, Thoi Ho, Kenneth Reichek, Selim Yalvac, Teresa Karjala, Benjamin Rozenblat, Cynthia Rickey
  • Publication number: 20060199897
    Abstract: An adhesive composition comprises: (i) at least one ethylene/?-olefin interpolymer, (ii) at least one tackifier; and (iii) optionally at least one additive, such as a plasticizer, wax and antioxidant. Preferably, the ethylene/?-olefin interpolymer has a Mw/Mn from about 1.7 to about 3.5, at least one melting point, Tm, in degrees Celsius, and a density, d, in grams/cubic centimeter, wherein the numerical values of Tm and d correspond to the relationship: Tm?858.91?1825.3(d)+1112.8(d)2. The composition has relatively higher SAFT temperature and can be used in hot melt adhesives pressure-sensitive adhesives, and thermoplastic marking paints.
    Type: Application
    Filed: March 15, 2006
    Publication date: September 7, 2006
    Applicant: Dow Global Technologies Inc.
    Inventors: Teresa Karjala, Selim Yalvac, Charles Diehl, Yunwa Cheung, Cynthia Rickey
  • Publication number: 20060100335
    Abstract: This invention pertains to highly filled polymer compositions comprising a low molecular weight ethylene and/or alpha olefin homopolymers and copolymers, or blends therefrom, filled with high concentrations of fillers or additives. Examples of such fillers or additives include fire retardants, talc, ceramic manufacturing agents, color concentrates, crosslinking agents, and blowing agents. Because of the low crystallinity (and therefore high percentage of amorphous phase) and low viscosities of the base polymers, highly processable compositions can be formed containing even if containing relatively high loadings of fillers or additives. Such highly filled compositions are thus ideally suited as concentrates or masterbatch formulations for a variety of different compounding applications.
    Type: Application
    Filed: October 17, 2003
    Publication date: May 11, 2006
    Inventors: Selim Yalvac, Brad Moncla, Michael Levinson, Teresa Karjala
  • Publication number: 20060030667
    Abstract: A thermoplastic composition is described that comprises (i) from 1 to 99 percent by weight of the total composition of at least one thermoplastic copolymer, for example, styrene block copolymers, and (ii) from 1 to 99 percent by weight of the total composition of at least one homogeneously branched ethylene/?-olefin interpolymer, for example ethylene/1-octene, having a density of less than or equal to 0.899 g/cc and a Brookfield viscosity of greater than 500 cP (350° F.).
    Type: Application
    Filed: September 26, 2003
    Publication date: February 9, 2006
    Inventors: Selim Yalvac, Teresa Karjala, Wilson Cheung, Brad Moncla, Brian Walther
  • Publication number: 20060025640
    Abstract: The subject invention pertains to homogeneous liquid low molecular weight ethylene/alpha-olefin polymers having a number average molecular weight (Mn) as determined by gel permeation chromatography, of less than 25,000, a total crystallinity, as measured by DSC, of less than 10%, and a pour point, as measured by ASTM D97, of less than 50° C. The subject invention also pertains to homogeneous gel-like low molecular weight ethylene/alpha-olefin polymers having a number average molecular weight (Mn) as determined by gel permeation chromatography, of less than 25,000, a total crystallinity, as measured by DSC, of less than 50%, and a pour point, as measured by ASTM D97, of less than 90° C.
    Type: Application
    Filed: October 1, 2003
    Publication date: February 2, 2006
    Inventors: Teresa Karjala, Selim Yalvac, Thomas Karjala, Dan Vanderlende, Brian Kolthammer, James Stevens, Charles Diehl
  • Publication number: 20060014901
    Abstract: Adhesives comprising one or more tackifiers, ethylene vinyl acetate copolymers (“EVA”) and a low viscosity, low number average molecular weight (Mn between 700 and less than 1000) ethylene/alpha-olefin interpolymer which has wax-like properties, and produced using a single metallocene catalyst system, were formulated, and have adhesive characteristics over a broad temperature range. These hot melt adhesive compositions (“HMAs”) have properties comparable to those of commercially available, three component HMAs comprising ethylene vinyl acetate polymers, tackifier and wax. HMA embodiments include those wherein the ethylene/alpha-olefin interpolymers comprise ethylene and propylene as copolymers, and the interpolymer has a low Brookfield viscosity, between 20-50 centipoise at 300° F.
    Type: Application
    Filed: September 22, 2005
    Publication date: January 19, 2006
    Inventors: Aziz Hassan, Gregory Borsinger, Teresa Karjala
  • Publication number: 20050165192
    Abstract: An article of manufacture comprises a copolymer of ethylene and vinyl aromatic monomer having a molecular weight of less than 15,000. Preferably, the copolymer is characterized by a backbone having a first and second terminal end group, the first terminal end group is a methyl group, the second terminal end group is a vinyl group, wherein the ratio of the terminal methyl group to the terminal vinyl group is 0.8:1 to 1:0.8. The article of manufacture includes, but is not limited to, waxes, lubricants, additives, etc. The waxes may be used to formulate paints and coatings, printing inks, carbon paper, photo toners, building and construction materials, mold release agents, hot melt adhesives, candles. The waxes may also be used in wood processing, metal working, powder metallurgy and sintering, wax modeling, sizing, crop protection, and so on.
    Type: Application
    Filed: April 9, 2003
    Publication date: July 28, 2005
    Inventors: Robert Rosen, Teresa Karjala, Selim Yalvac, Yunwa Cheung, Martin Guest, Brian Kolthammer, Steve Ueligger