Patents by Inventor Tetsushi Midorikawa

Tetsushi Midorikawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10926469
    Abstract: This invention provides a three-dimensional laminating and fabricating system that can remove the influence of a gas flow between the irradiation positions by a plurality of irradiators.
    Type: Grant
    Filed: May 31, 2016
    Date of Patent: February 23, 2021
    Assignee: TECHNOLOGY RESEARCH ASSOCIATION FOR FUTURE ADDITIVE MANUFACTURING
    Inventors: Koichi Amaya, Tetsushi Midorikawa, Masaaki Kawaji
  • Patent number: 10525530
    Abstract: A three-dimensional shaping apparatus includes a shaping table 31, a squeegee 32, a sintering device, a cutting device, transport pathways 4 through which metal powder and fumes that have been discharged to the outer side of a shaping tank 1 after cutting with the cutting device, and metal powder that has been discharged to the outer side of a chamber 2 surrounding the shaping tank 1 without forming part of the laminated layer, are transported to a sifter 5 located at the top of a powder tank 6, and supply devices for inert gas that does not react with the metal powder at an inlet 40 of each transport pathway 4, so as to suppress oxidation of metal powder in the transport pathway for collected metal powder and fumes, and also dust explosion due to sudden oxidation of the same.
    Type: Grant
    Filed: July 26, 2018
    Date of Patent: January 7, 2020
    Assignee: Matsuura Machinery Corp.
    Inventors: Kouichi Amaya, Toshihiko Kato, Tetsushi Midorikawa, Mitsuyoshi Yoshida, Kazuhiro Shimizu
  • Patent number: 10500791
    Abstract: A system of this invention is a three-dimensional laminating and fabricating system that suppresses, in advance, a squeezing blade from getting caught on a surface of a laminated and fabricated object. The three-dimensional laminating and fabricating system includes a laminating and fabricating unit that includes a squeezing blade configured to spread a laminating material on an upper layer of a laminated and fabricated object, and an irradiator configured to irradiate the laminating material, and fabricates each layer of the laminated and fabricated object as an aggregate of cell regions, and a laminating and fabricating controller that controls the laminating and fabricating unit such that a scanning direction in which the irradiator irradiates the laminating material in the cell region changes with respect to a moving direction of the squeezing blade during laminating and fabricating.
    Type: Grant
    Filed: March 9, 2016
    Date of Patent: December 10, 2019
    Assignee: TECHNOLOGY RESEACH ASSOCIATION FOR FUTURE ADDITIVE MANUFACTURING
    Inventors: Koichi Amaya, Tetsushi Midorikawa, Takeshi Yamada
  • Patent number: 10442136
    Abstract: This invention provides a three-dimensional laminating and fabricating system that shortens the scanning time of a divided scanning region and shortens the fabricating time of three-dimensional laminating and fabricating. The three-dimensional laminating and fabricating system includes a laminating and fabricating unit that includes at least one irradiator configured to irradiate a laminating material and fabricates each layer of a laminated and fabricated object made of the laminating material as an aggregate of cell regions, and a laminating and fabricating controller that controls the laminating and fabricating unit such that the irradiator irradiates the laminating material in each of the cell regions by performing spiral scanning along sides of a scanning region that is used to irradiate the cell regions by the irradiator and has a shape including at least five vertices with an interior angle of not less than 90°.
    Type: Grant
    Filed: May 31, 2016
    Date of Patent: October 15, 2019
    Assignee: TECHNOLOGY RESEARCH ASSOCIATION FOR FUTURE ADDITIVE MANUFACTURING
    Inventors: Koichi Amaya, Tetsushi Midorikawa, Masaaki Kawaji
  • Patent number: 10307964
    Abstract: A three-dimensional molding method in which a step of sintering a powder layer with a laser light or an electron beam after a flat surface has been formed by sliding of a squeegee against the powder layer is repeated in a prescribed number of times, and then the periphery is cut, in order to mold both the object 1 to be molded and a support structure 2 that supports the lower side of the object 1 from below and is intended to be removed after molding, wherein in the support structure 2, the upper parts of the struts connected to the object 1 to be molded employ truncated circular conic shapes or partial truncated circular conic shapes that are reduced in diameter toward the top.
    Type: Grant
    Filed: July 25, 2018
    Date of Patent: June 4, 2019
    Assignees: Fukui Prefectural Government, Matsuura Machinery Corporation
    Inventors: Kazuyuki Morishita, Yuya Matsuda, Tetsushi Midorikawa
  • Publication number: 20190070662
    Abstract: A three-dimensional shaping apparatus includes a shaping table 31, a squeegee 32, a sintering device, a cutting device, transport pathways 4 through which metal powder and fumes that have been discharged to the outer side of a shaping tank 1 after cutting with the cutting device, and metal powder that has been discharged to the outer side of a chamber 2 surrounding the shaping tank 1 without forming part of the laminated layer, are transported to a sifter 5 located at the top of a powder tank 6, and supply devices for inert gas that does not react with the metal powder at an inlet 40 of each transport pathway 4, so as to suppress oxidation of metal powder in the transport pathway for collected metal powder and fumes, and also dust explosion due to sudden oxidation of the same.
    Type: Application
    Filed: July 26, 2018
    Publication date: March 7, 2019
    Inventors: Kouichi Amaya, Toshihiko Kato, Tetsushi Midorikawa, Mitsuyoshi Yoshida, Kazuhiro Shimizu
  • Publication number: 20190030825
    Abstract: A three-dimensional molding method in which a step of sintering a powder layer with a laser light or an electron beam after a flat surface has been formed by sliding of a squeegee against the powder layer is repeated in a prescribed number of times, and then the periphery is cut, in order to mold both the object 1 to be molded and a support structure 2 that supports the lower side of the object 1 from below and is intended to be removed after molding, wherein in the support structure 2, the upper parts of the struts connected to the object 1 to be molded employ truncated circular conic shapes or partial truncated circular conic shapes that are reduced in diameter toward the top.
    Type: Application
    Filed: July 25, 2018
    Publication date: January 31, 2019
    Inventors: Kazuyuki Morishita, Yuya Matsuda, Tetsushi Midorikawa
  • Publication number: 20180215095
    Abstract: This invention provides a three-dimensional laminating and fabricating system that can remove the influence of a gas flow between the irradiation positions by a plurality of irradiators.
    Type: Application
    Filed: May 31, 2016
    Publication date: August 2, 2018
    Applicant: TECHNOLOGY RESEARCH ASSOCIATION FOR FUTURE ADDITIVE MANUFACTURING
    Inventors: Koichi AMAYA, Tetsushi MIDORIKAWA, Masaaki KAWAJI
  • Publication number: 20180215101
    Abstract: This invention provides a three-dimensional laminating and fabricating system that shortens the scanning time of a divided scanning region and shortens the fabricating time of three-dimensional laminating and fabricating. The three-dimensional laminating and fabricating system includes a laminating and fabricating unit that includes at least one irradiator configured to irradiate a laminating material and fabricates each layer of a laminated and fabricated object made of the laminating material as an aggregate of cell regions, and a laminating and fabricating controller that controls the laminating and fabricating unit such that the irradiator irradiates the laminating material in each of the cell regions by performing spiral scanning along sides of a scanning region that is used to irradiate the cell regions by the irradiator and has a shape including at least five vertices with an interior angle of not less than 90°.
    Type: Application
    Filed: May 31, 2016
    Publication date: August 2, 2018
    Applicant: TECHNOLOGY RESEARCH ASSOCIATION FOR FUTURE ADDTIVE MANUFACTURING
    Inventors: Koichi AMAYA, Tetsushi MIDORIKAWA, Masaaki KAWAJI
  • Patent number: 9969002
    Abstract: In a three-dimensional shaping device, a region of an elevatable/lowerable table 2 for forming a powder layer and a region of a powder supply device are divided by a shield plate, an inert gas injection port is provided in the former region, the shield plate can be freely opened or closed so that a powder spraying squeegee traveling on the table is passed through, or a pipe which supplies powder from the powder supply device to the powder spraying squeegee which has traveled to the side of the shield plate penetrates through the shield plate, or a part of the shield plate is the powder supply port for the powder spraying squeegee which has traveled to the side of the shield plate and the pipe protrudes at a lower part and a sintering device applies a laser beam via a transparent region in a ceiling of a chamber.
    Type: Grant
    Filed: December 21, 2016
    Date of Patent: May 15, 2018
    Assignee: Matsuura Machinery Corporation
    Inventors: Kouichi Amaya, Toshihiko Kato, Tetsushi Midorikawa, Hideto Matsubara, Mitsuyoshi Yoshida
  • Publication number: 20180085999
    Abstract: A system of this invention is a three-dimensional laminating and fabricating system that suppresses, in advance, a squeezing blade from getting caught on a surface of a laminated and fabricated object. The three-dimensional laminating and fabricating system includes a laminating and fabricating unit that includes a squeezing blade configured to spread a laminating material on an upper layer of a laminated and fabricated object, and an irradiator configured to irradiate the laminating material, and fabricates each layer of the laminated and fabricated object as an aggregate of cell regions, and a laminating and fabricating controller that controls the laminating and fabricating unit such that a scanning direction in which the irradiator irradiates the laminating material in the cell region changes with respect to a moving direction of the squeezing blade during laminating and fabricating.
    Type: Application
    Filed: March 9, 2016
    Publication date: March 29, 2018
    Applicant: TECHNOLOGY RESEARCH ASSOCIATION FOR FUTURE ADDITIVE MANUFACTURING
    Inventors: Koichi AMAYA, Tetsushi MIDORIKAWA, Takeshi YAMADA
  • Publication number: 20180015541
    Abstract: In a three-dimensional shaping device, a region of an elevatable/lowerable table 2 for forming a powder layer and a region of a powder supply device are divided by a shield plate, an inert gas injection port is provided in the former region, the shield plate can be freely opened or closed so that a powder spraying squeegee traveling on the table is passed through, or a pipe which supplies powder from the powder supply device to the powder spraying squeegee which has traveled to the side of the shield plate penetrates through the shield plate, or a part of the shield plate is the powder supply port for the powder spraying squeegee which has traveled to the side of the shield plate and the pipe protrudes at a lower part and a sintering device applies a laser beam via a transparent region in a ceiling of a chamber.
    Type: Application
    Filed: December 21, 2016
    Publication date: January 18, 2018
    Inventors: Kouichi Amaya, Toshihiko Kato, Tetsushi Midorikawa, Hideto Matsubara, Mitsuyoshi Yoshida