Patents by Inventor Tetsuya Hidaka
Tetsuya Hidaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20170250014Abstract: A rare earth permanent magnet includes a main phase composed of a main phase particle and a grain boundary present among a plurality of the main phase particles. The grain boundary includes a region whose electric resistance is higher than that of the main phase.Type: ApplicationFiled: February 27, 2017Publication date: August 31, 2017Applicant: TDK CORPORATIONInventors: Tetsuya HIDAKA, Yuki NAGAMINE, Yoshinori FUJIKAWA
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Publication number: 20170221616Abstract: Provided is a sintered magnet that is an R-T-B based sintered magnet having a region having a concentration of at least one heavy rare earth element decreasing from the surface toward the inside, in which the at least one heavy rare earth element includes at least either of Tb or Dy, R includes Nd, T includes Fe, Co, and Cu, there is a grain boundary phase containing at least either of Tb or Dy and Nd between two main phase particles, and a value obtained by subtracting a half value width of a concentration distribution curve of Cu from a half value width of a concentration distribution curve of Tb or Dy in a part including the grain boundary phase is from 10 to 20 nm.Type: ApplicationFiled: January 31, 2017Publication date: August 3, 2017Applicant: TDK CorporationInventors: Makoto IWASAKI, Tetsuya HIDAKA, Takuma HAYAKAWA, Ayato KAKOKI, Yoshinori FUJIKAWA, Syota GOTO, Haruna NAKAJIMA, Takeshi MASUDA, Chikara ISHIZAKA
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Publication number: 20170103836Abstract: An R-T-B based sintered magnet includes “R”, “T”, and “B”. “R” represents a rare earth element. “T” represents a metal element other than rare earth elements including at least Fe, Cu, Mn, Al, Co, Ga, and Zr. “B” represents boron or boron and carbon. With respect to 100 mass % of a total mass of the R-T-B based sintered magnet, a content of “R” is 28.0 to 31.5 mass %, a content of Cu is 0.04 to 0.50 mass %, a content of Mn is 0.02 to 0.10 mass %, a content of Al is 0.15 to 0.30 mass %, a content of Co is 0.50 to 3.0 mass %, a content of Ga is 0.08 to 0.30 mass %, a content of Zr is 0.10 to 0.25 mass %, and a content of “B” is 0.85 to 1.0 mass %.Type: ApplicationFiled: October 4, 2016Publication date: April 13, 2017Applicant: TDK CORPORATIONInventors: Tetsuya HIDAKA, Takuma HAYAKAWA, Makoto IWASAKI, Ayato KAKOKI
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Publication number: 20170103835Abstract: An R-T-B based sintered magnet includes “R”, “T”, and “B”. “R” represents a rare earth element including at least Tb. “T” represents a metal element except rare earth elements including at least Fe, Cu, Mn, Al, and Co. “B” represents boron or boron and carbon. With respect to 100 mass % of a total mass of the R-T-B based sintered magnet, a content of “R” is 28.0 to 32.0 mass %, a content of Cu is 0.04 to 0.50 mass %, a content of Mn is 0.02 to 0.10 mass %, a content of Al is 0.15 to 0.30 mass %, a content of Co is 0.50 to 3.0 mass %, and a content of “B” is 0.85 to 1.0 mass %. Tb2/Tb1 is 0.40 to less than 1.0, where Tb1 and Tb2 (mass %) denote a content of Tb at a surface portion and at a core portion, respectively.Type: ApplicationFiled: October 4, 2016Publication date: April 13, 2017Applicant: TDK CORPORATIONInventors: Tetsuya HIDAKA, Takuma HAYAKAWA, Makoto IWASAKI, Ayato KAKOKI, Naoto TSUKAMOTO, Fumitaka BABA
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Patent number: 9514869Abstract: The present invention provides an R-T-B based sintered magnet including R2T14B crystal grains wherein; a grain boundary is formed by two or more adjacent R2T14B crystal grains, an R—O—C concentrated part, in which concentrations of R, O and C are higher than those in the R2T14B crystal grains respectively, is in the grain boundary, and an area of the R—O—C concentrated part occupying in that of the grain boundary on a cut surface of the R-T-B based sintered magnet is within a range of 10% or more to 75% or less.Type: GrantFiled: February 13, 2013Date of Patent: December 6, 2016Assignee: TDK CORPORATIONInventors: Masashi Miwa, Haruna Nakajima, Ken-ichi Nishikawa, Tetsuya Hidaka, Jun Hagiwara, Chikara Ishizaka
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Patent number: 9177705Abstract: A sintered rare earth magnet rotating machine and method improve temperature properties and strength having an excellent corrosion resistance. The sintered rare earth magnet includes at least a main phase composed of R2T14B (R represents at least one rare earth element of Nd, Pr or both and T represents at least one transition metal element including Fe or Fe and Co) compound and a grain boundary phase containing a higher proportion of R than the main phase, wherein the main phase includes a heavy rare earth element (one of Dy, Tb or both), at least part of main phase grains of the main phase included in the sintered rare earth magnet includes at least the following regions, low, high and intermediate concentration regions. These regions exist in order of low, high, and intermediate concentration regions, from low concentration region towards the grain boundary phase in the main phase grains.Type: GrantFiled: May 25, 2012Date of Patent: November 3, 2015Assignee: TDK CORPORATIONInventors: Tetsuya Hidaka, Kazuo Sato, Kazuya Sakamoto, Shinya Fujito, Motoaki Hosako, Motohisa Murata, Koji Mitake
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Publication number: 20150235750Abstract: The present invention provides an R-T-B based sintered magnet including R2T14B crystal grains wherein; a grain boundary is formed by two or more adjacent R2T14B crystal grains, an R—O—C concentrated part, in which concentrations of R, O and C are higher than those in the R2T14B crystal grains respectively, is in the grain boundary, and a ratio (O/R) of O atom to R atom in the R—O—C concentrated part satisfies the following formula (1): 0.4<(O/R)<0.7.Type: ApplicationFiled: February 13, 2013Publication date: August 20, 2015Applicant: TDK CorporationInventors: Masashi Miwa, Haruna Nakajima, Ken-ichi Nishikawa, Tetsuya Hidaka, Jun Hagiwara, Chikara Ishizaka
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Publication number: 20150155083Abstract: The present invention provides an R-T-B based sintered magnet including R2T14B crystal grains wherein; a grain boundary is formed by two or more adjacent R2T14B crystal grains, an R—O—C concentrated part, in which concentrations of R, O and C are higher than those in the R2T14B crystal grains respectively, is in the grain boundary, and an area of the R—O—C concentrated part occupying in that of the grain boundary on a cut surface of the R-T-B based sintered magnet is within a range of 10% or more to 75% or less.Type: ApplicationFiled: February 13, 2013Publication date: June 4, 2015Applicant: TDK CORPORATIONInventors: Masashi Miwa, Haruna Nakajima, Ken-ichi Nishikawa, Tetsuya Hidaka, Jun Hagiwara, Chikara Ishizaka
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Publication number: 20140184370Abstract: A sintered rare earth magnet rotating machine and method improve temperature properties and strength having an excellent corrosion resistance. The sintered rare earth magnet includes at least a main phase composed of R2T14B (R represents at least one rare earth element of Nd, Pr or both and T represents at least one transition metal element including Fe or Fe and Co) compound and a grain boundary phase containing a higher proportion of R than the main phase, wherein the main phase includes a heavy rare earth element (one of Dy, Tb or both), at least part of main phase grains of the main phase included in the sintered rare earth magnet includes at least the following regions, low, high and intermediate concentration regions. These regions exist in order of low, high, and intermediate concentration regions, from low concentration region towards the grain boundary phase in the main phase grains.Type: ApplicationFiled: May 25, 2012Publication date: July 3, 2014Applicant: TDK CORPORATIONInventors: Tetsuya Hidaka, Kazuo Sato, Kazuya Sakamoto, Shinya Fujito, Motoaki Hosako, Motohisa Murata, Koji Mitake
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Publication number: 20110274898Abstract: The present invention provides a method for producing a sintered magnet, which can have a sufficient sintered density even when the magnet has a low-R composition. The method is for producing a sintered magnet comprising R (R: one or more rare-earth elements), T (T: one or more transition metal elements essentially comprising Fe, or Fe and Co) and B (boron) as the main components, wherein a starting alloy prepared by strip casting is pulverized to a given particle size to form a fine powder, where the starting alloy comprises discolored deposit 1 on the surface and the area ratio of the discolored deposit 1 is 1.5% or less, the resulting fine powder is compacted in a magnetic field to prepare a compact, and the compact is sintered.Type: ApplicationFiled: May 9, 2011Publication date: November 10, 2011Inventors: Tetsuya Hidaka, Chikara Ishizaka
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Patent number: 7955442Abstract: The present invention provides a method for producing a sintered magnet, which can have a sufficient sintered density even when the magnet has a low-R composition. The method is for producing a sintered magnet comprising R (R: one or more rare-earth elements), T (T: one or more transition metal elements essentially comprising Fe, or Fe and Co) and B (boron) as the main components, wherein a starting alloy prepared by strip casting is pulverized to a given particle size to form a fine powder, where the starting alloy comprises discolored deposit 1 on the surface and the area ratio of the discolored deposit 1 is 1.5% or less, the resulting fine powder is compacted in a magnetic field to prepare a compact, and the compact is sintered.Type: GrantFiled: November 16, 2004Date of Patent: June 7, 2011Assignee: TDK CorporationInventors: Tetsuya Hidaka, Chikara Ishizaka
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Patent number: 7462403Abstract: An R-T-B system permanent magnet 1 comprises a magnet body 2 comprising a sintered body comprising at least a main phase comprising R2T14B grains (wherein R represents one or more rare earth elements, and T represents one or more transition metal elements including Fe or Fe and Co essentially) and a grain boundary phase containing R in a larger amount than the main phase, the magnet body 2 having a 300 ?m or less thick (not inclusive of zero thick) hydrogen-rich layer 21 having a hydrogen concentration of 300 ppm or more formed in the surface layer portion, and an overcoat 3 covering the surface of the magnet body 2 can improve the corrosion resistance of the R-T-B system permanent magnet 1 with an overcoat 3 formed thereon without degrading the magnetic properties thereof.Type: GrantFiled: June 24, 2004Date of Patent: December 9, 2008Assignee: TDK CorporationInventors: Tetsuya Hidaka, Hironari Okada, Kazuya Sakamoto, Takeshi Sakamoto, Yasuyuki Nakayama, Tomomi Yamamoto
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Publication number: 20080049292Abstract: A micro-mirror array device includes a plurality of micro-mirrors, a plurality of elastic members which deflectably support each of the micro-mirrors, and which are disposed symmetrically in a direction of an arrangement of the micro-mirror array which includes the plurality of micro-mirrors, and a plurality of beams which support each of the elastic-members, and which are disposed between the micro-mirrors. Further, the plurality of beams includes beams on outer sides of the micro-mirrors positioned at both ends, which support the elastic members on outer sides.Type: ApplicationFiled: August 23, 2007Publication date: February 28, 2008Applicant: Olympus CorporationInventors: Daisuke Matsuo, Tetsuya Hidaka
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Patent number: 7314531Abstract: A sintered body comprising a main phase consisting of an R2T14B phase (wherein R represents one or more rare earth elements (providing that the rare earth elements include Y), and T represents one or more transition metal elements essentially containing Fe, or Fe and Co), and a grain boundary phase containing a higher amount of R than the main phase, wherein a platy or acicular product exists. This sintered body enables to inhibit the grain growth, while keeping a decrease in magnetic properties to a minimum, and to improve a suitable sintering temperature range.Type: GrantFiled: March 11, 2004Date of Patent: January 1, 2008Assignee: TDK CorporationInventors: Chikara Ishizaka, Gouichi Nishizawa, Tetsuya Hidaka, Akira Fukuno, Yoshinori Fujikawa
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Patent number: 7311788Abstract: A sintered body with a composition consisting of 25% to 35% by weight of R (wherein R represents one or more rare earth elements, provided that the rare earth elements include Y), 0.5% to 4.5% by weight of B, 0.02% to 0.6% by weight of Al and/or Cu, 0.03% to 0.25% by weight of Zr, 4% or less by weight (excluding 0) of Co, and the balance substantially being Fe. This sintered body has a coefficient of variation (CV value) showing the dispersion degree of Zr of 130 or less. In addition, this sintered body has a grain boundary phase comprising a region that is rich both in at least one element selected from a group consisting of Cu, Co and R, and in Zr. This sintered body enables to inhibit the grain growth, while keeping the decrease of magnetic properties to a minimum, and to improve the suitable sintering temperature range.Type: GrantFiled: September 29, 2003Date of Patent: December 25, 2007Assignee: TDK CorporationInventors: Gouichi Nishizawa, Chikara Ishizaka, Tetsuya Hidaka, Akira Fukuno, Yoshinori Fujikawa
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Patent number: 7255751Abstract: When an R-T-B system rare earth permanent magnet is obtained by a mixing method to obtain a sintered body with a composition consisting essentially of 25% to 35% by weight of R (wherein R represents one or more rare earth elements, providing that the rare earth elements include Y), 0.5% to 4.5% by weight of B, 0.02% to 0.6% by weight of Al and/or Cu, 0.03% to 0.25% by weight of Zr, 4% or less by weight (excluding 0) of Co, and the balance substantially being Fe, wherein a coefficient of variation (CV) showing the dispersion of Zr is 130 or lower, Zr is contained in a low R alloy. This sintered body enables to inhibit the grain growth, while keeping the decrease of magnetic properties to a minimum, and to improve the suitable sintering temperature range.Type: GrantFiled: September 29, 2003Date of Patent: August 14, 2007Assignee: TDK CorporationInventors: Gouichi Nishizawa, Chikara Ishizaka, Tetsuya Hidaka, Akira Fukuno
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Patent number: 7255752Abstract: A method for manufacturing an R-T-B system rare earth permanent magnet that is a sintered body comprising a main phase consisting of an R2T14B phase (wherein R represents one or more rare earth elements (providing that the rare earth elements include Y), and T represents one or more transition metal elements essentially containing Fe, or Fe and Co), and a grain boundary phase containing a higher amount of R than the above main phase, wherein a product that is rich in Zr exists in the above R2T14B phase, the above manufacturing method comprising the steps of: preparing an R-T-B alloy containing as a main component the R2T14B phase and also containing Zr, and an R-T alloy containing R and T as main components, wherein the amount of R is higher than that of the above R-T-B alloy; obtaining a mixture of the R-T-B alloy powder and the R-T alloy powder; preparing a compacted body with a certain form from the above mixture; and sintering the above compacted body, wherein, in the above sintering step, the above produType: GrantFiled: March 11, 2004Date of Patent: August 14, 2007Assignee: TDK CorporationInventors: Chikara Ishizaka, Gouichi Nishizawa, Tetsuya Hidaka, Akira Fukuno, Nobuya Uchida
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Publication number: 20070102069Abstract: An R-T-B system permanent magnet 1 comprises a magnet body 2 comprising a sintered body comprising at least a main phase comprising R2T14B grains (wherein R represents one or more rare earth elements, and T represents one or more transition metal elements including Fe or Fe and Co essentially) and a grain boundary phase containing R in a larger amount than the main phase, the magnet body 2 having a 300 ?m or less thick (not inclusive of zero thick) hydrogen-rich layer 21 having a hydrogen concentration of 300 ppm or more formed in the surface layer portion, and an overcoat 3 covering the surface of the magnet body 2 can improve the corrosion resistance of the R-T-B system permanent magnet 1 with an overcoat 3 formed thereon without degrading the magnetic properties thereof.Type: ApplicationFiled: June 24, 2004Publication date: May 10, 2007Inventors: Tetsuya Hidaka, Hironari Okada, Kazuya Sakamoto, Takeshi Sakamoto, Yasuyuki Nakayama, Tomomi Yamamoto
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Patent number: 7199690Abstract: An R-T-B system rare earth permanent is provided, which comprises a sintered body comprising: an R2T14B phase (wherein R represents one or more rare earth elements (providing that the rare earth elements include Y) and T represents one or more transition metal elements essentially containing Fe, or Fe and Co) as a main phase; and a grain boundary phase containing a higher amount of R than the above main phase, wherein, when Pc (permeance coefficient) is 2, if a total flux is defined as f1 under the application of an effective magnetic field of 240 kA/m (providing that an effective magnetic field=an applied magnetic field?a demagnetizing field, and each value of them is absolute value), if a total flux is defined as f2 under the application of an effective magnetic field of 800 kA/m, and if a total flux is defined as f3 under the application of an effective magnetic field of 2,000 kA/m, a magnetization rate a (=f1/f3×100) is 40% or more, and a magnetization rate b (=f2/f3×100) is 90% or more.Type: GrantFiled: March 24, 2004Date of Patent: April 3, 2007Assignee: TDK CorporationInventors: Tetsuya Hidaka, Kazuya Sakamoto, Kazuo Sato, Hironari Okada
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Patent number: 7192493Abstract: A sintered body with a composition consisting of 25% to 35% by weight of R (wherein R represents one or more rare earth elements, providing that the rare earth elements include Y), 0.5% to 4.5% by weight of B, 0.02% to 0.6% by weight of Al and/or Cu, 0.03% to 0.25% by weight of Zr, 4% or less by weight (excluding 0) of Co, and the balance substantially being Fe, wherein a coefficient of variation (CV) showing the dispersion of Zr is 130 or lower. This sintered body enables to inhibit the grain growth, while keeping the decrease of magnetic properties to a minimum, and to improve the suitable sintering temperature range.Type: GrantFiled: September 29, 2003Date of Patent: March 20, 2007Assignee: TDK CorporationInventors: Gouichi Nishizawa, Chikara Ishizaka, Tetsuya Hidaka, Akira Fukuno