Patents by Inventor Theodore A. Waniuk

Theodore A. Waniuk has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11419232
    Abstract: This application relates to a portable electronic device. The portable electronic device includes an enclosure having a metal oxide coating, the metal oxide coating including a metal alloy substrate that is doped with a dopant, and a metal oxide layer overlaying and formed from the metal alloy substrate so that the metal oxide layer includes the dopant.
    Type: Grant
    Filed: May 7, 2020
    Date of Patent: August 16, 2022
    Assignee: Apple Inc.
    Inventors: Hoishun Li, Zechariah D. Feinberg, Theodore A. Waniuk
  • Patent number: 11148398
    Abstract: A multilayer composite is provided. The composite may include a plurality of metallic glass layers interleaved with a plurality of polymer layers. The composite may have a thickness of up to 100 microns. The composite may have a fatigue strength of at least 1.5 times of the fatigue strength of a monolithic metallic glass having the same thickness as the composite and the same chemical composition as the metallic glass layer.
    Type: Grant
    Filed: September 17, 2018
    Date of Patent: October 19, 2021
    Assignee: Apple Inc.
    Inventors: Yoshihiko Yokoyama, Naoto Matsuyuki, Sungwon Bae, Theodore A. Waniuk
  • Patent number: 11088718
    Abstract: A method of manufacturing a housing of an electronic device includes applying a mask to a portion of a ceramic green body to define a masked portion and an unmasked portion, applying a pigment to the ceramic green body to color the unmasked portion, and sintering the ceramic green body to remove the mask and form a ceramic housing. The ceramic housing may comprise a first portion corresponding to the masked portion and having a first color, and a second portion corresponding to the unmasked portion and having a second color different from the first color.
    Type: Grant
    Filed: December 6, 2016
    Date of Patent: August 10, 2021
    Assignee: APPLE INC.
    Inventors: Colin M. Ely, Dale N. Memering, Kazuya Takagi, Naoto Matsuyuki, Theodore A. Waniuk
  • Publication number: 20210084784
    Abstract: This application relates to a portable electronic device. The portable electronic device includes an enclosure having a metal oxide coating, the metal oxide coating including a metal alloy substrate that is doped with a dopant, and a metal oxide layer overlaying and formed from the metal alloy substrate so that the metal oxide layer includes the dopant.
    Type: Application
    Filed: May 7, 2020
    Publication date: March 18, 2021
    Inventors: Hoishun LI, Zechariah D. FEINBERG, Theodore A. WANIUK
  • Patent number: 10624217
    Abstract: A housing for a portable electronic device is disclosed. The housing is composed of yttria-sensitized zirconia. Yttria-sensitized zirconia has from about 1.5 to about 2.5 mole percent yttria, and more typically about 2 mole percent yttria, and most typically 2 mole percent yttria, in zirconia. Yttria-sensitized zirconia is both tough and able to limit the formation and propagation of micro-cracks. Methods for manufacturing yttria-sensitized zirconia composed housings are also disclosed.
    Type: Grant
    Filed: August 8, 2019
    Date of Patent: April 14, 2020
    Assignee: APPLE INC.
    Inventors: Naoto Matsuyuki, Dale N. Memering, Theodore A. Waniuk, Kazuya Takagi, Colin M. Ely
  • Patent number: 10561033
    Abstract: A method of manufacturing a housing of an electronic device includes determining a sintering profile configured to produce a selected color at a selected depth within a wall of the housing, sintering a ceramic housing precursor in accordance with the determined sintering profile, thereby forming the housing, and removing material from the housing up to the selected depth.
    Type: Grant
    Filed: March 11, 2019
    Date of Patent: February 11, 2020
    Assignee: APPLE INC.
    Inventors: Colin M. Ely, Dale N. Memering, Kazuya Takagi, Naoto Matsuyuki, Theodore A. Waniuk
  • Patent number: 10501836
    Abstract: Methods of forming a bulk metallic glass disclosed. The methods include packing a metallic glass-forming alloy powder to form a green body; heating the green body to a temperature between the glass transition temperature and the melting point of the metallic glass-forming alloy to form a heated green body; and cooling the heated green body to a temperature below the glass transition temperature of the metallic glass-forming alloy to form the bulk metallic glass. The methods of forming a bulk metallic glass also include packing one or more layers of an amorphous foil to form a green body; heating the green body to a temperature between the glass transition temperature and the melting point of the metallic glass-forming alloy to form a heated green body; and cooling the heated green body to a temperature below the glass transition temperature of the metallic glass-forming alloy to form the bulk metallic glass.
    Type: Grant
    Filed: April 21, 2017
    Date of Patent: December 10, 2019
    Assignee: Apple Inc.
    Inventors: Yoshihiko Yokoyama, Theodore A. Waniuk, Naoto Matsuyuki
  • Publication number: 20190364674
    Abstract: A housing for a portable electronic device is disclosed. The housing is composed of yttria-sensitized zirconia. Yttria-sensitized zirconia has from about 1.5 to about 2.5 mole percent yttria, and more typically about 2 mole percent yttria, and most typically 2 mole percent yttria, in zirconia. Yttria-sensitized zirconia is both tough and able to limit the formation and propagation of micro-cracks. Methods for manufacturing yttria-sensitized zirconia composed housings are also disclosed.
    Type: Application
    Filed: August 8, 2019
    Publication date: November 28, 2019
    Inventors: Naoto Matsuyuki, Dale N. Memering, Theodore A. Waniuk, Kazuya Takagi, Colin M. Ely
  • Patent number: 10420226
    Abstract: A housing for a portable electronic device is disclosed. The housing is composed of yttria-sensitized zirconia. Yttria-sensitized zirconia has from about 1.5 to about 2.5 mole percent yttria, and more typically about 2 mole percent yttria, and most typically 2 mole percent yttria, in zirconia. Yttria-sensitized zirconia is both tough and able to limit the formation and propagation of micro-cracks. Methods for manufacturing yttria-sensitized zirconia composed housings are also disclosed.
    Type: Grant
    Filed: June 6, 2017
    Date of Patent: September 17, 2019
    Assignee: APPLE INC.
    Inventors: Naoto Matsuyuki, Dale N. Memering, Theodore A. Waniuk, Kazuya Takagi, Colin M. Ely
  • Publication number: 20190208653
    Abstract: A method of manufacturing a housing of an electronic device includes determining a sintering profile configured to produce a selected color at a selected depth within a wall of the housing, sintering a ceramic housing precursor in accordance with the determined sintering profile, thereby forming the housing, and removing material from the housing up to the selected depth.
    Type: Application
    Filed: March 11, 2019
    Publication date: July 4, 2019
    Inventors: Colin M. Ely, Dale N. Memering, Kazuya Takagi, Naoto Matsuyuki, Theodore A. Waniuk
  • Patent number: 10280494
    Abstract: The disclosure is directed to Zr and Hf bearing alloys that are capable of forming a metallic glass, and more particularly metallic glass rods with diameters at least 1 mm and as large as 5 mm or larger. The disclosure is further directed to Zr and Hf bearing alloys that demonstrate a favorable combination of glass forming ability, strength, toughness, bending ductility, and/or corrosion resistance.
    Type: Grant
    Filed: July 30, 2015
    Date of Patent: May 7, 2019
    Assignee: Apple Inc.
    Inventors: James A. Yurko, Edgar E. Vidal, Nicholas W. Hutchinson, Jeffrey L. Mattlin, Theodore A. Waniuk
  • Patent number: 10264690
    Abstract: A method of manufacturing a housing of an electronic device includes determining a sintering profile configured to produce a selected color at a selected depth within a wall of the housing, sintering a ceramic housing precursor in accordance with the determined sintering profile, thereby forming the housing, and removing material from the housing up to the selected depth.
    Type: Grant
    Filed: June 1, 2017
    Date of Patent: April 16, 2019
    Assignee: APPLE INC.
    Inventors: Colin M. Ely, Dale N. Memering, Kazuya Takagi, Naoto Matsuyuki, Theodore A. Waniuk
  • Publication number: 20190085465
    Abstract: A multilayer composite is provided. The composite may include a plurality of metallic glass layers interleaved with a plurality of polymer layers. The composite may have a thickness of up to 100 microns. The composite may have a fatigue strength of at least 1.5 times of the fatigue strength of a monolithic metallic glass having the same thickness as the composite and the same chemical composition as the metallic glass layer.
    Type: Application
    Filed: September 17, 2018
    Publication date: March 21, 2019
    Inventors: Yoshihiko Yokoyama, Naoto Matsuyuki, Sungwon Bae, Theodore A. Waniuk
  • Patent number: 10197335
    Abstract: Various embodiments provide apparatus and methods for melting materials and for containing the molten materials within melt zone during melting. Exemplary apparatus may include a vessel configured to receive a material for melting therein; a load induction coil positioned adjacent to the vessel to melt the material therein; and a containment induction coil positioned in line with the load induction coil. The material in the vessel can be heated by operating the load induction coil at a first RF frequency to form a molten material. The containment induction coil can be operated at a second RF frequency to contain the molten material within the load induction coil. Once the desired temperature is achieved and maintained for the molten material, operation of the containment induction coil can be stopped and the molten material can be ejected from the vessel into a mold through an ejection path.
    Type: Grant
    Filed: October 15, 2012
    Date of Patent: February 5, 2019
    Assignees: Apple Inc., Crucible Intellectual Property, LLC
    Inventors: Theodore A. Waniuk, Joseph Stevick, Sean O'Keeffe, Dermot J. Stratton, Joseph C. Poole, Matthew S. Scott, Christopher D. Prest
  • Patent number: 10161025
    Abstract: Described herein are methods of constructing a part having improved properties using metallic glass alloys, layer by layer. In accordance with certain aspects, a layer of metallic glass-forming powder is deposited to selected positions and then fused to a surface layer (i.e. layer below) by suitable methods such as laser heating or electron beam heating. The deposition and fusing are then repeated as need to construct the part, layer by layer. In certain embodiments, one or more sections or layers of non-metallic glass-forming material can be included as needed to form a composite final part. In certain aspects, the metallic glass-forming powder may be crystalized during depositing and fusing, or may be recrystallized during subsequent processing to provide selectively crystalized sections or layers, e.g., to impart desired functionality. In other aspects, non-metallic glass-forming materials may be deposited and fused at selected positions, e.g.
    Type: Grant
    Filed: April 17, 2015
    Date of Patent: December 25, 2018
    Assignee: Apple Inc.
    Inventors: Joseph C. Poole, Theodore A. Waniuk, Jeffrey L. Mattlin, Michael S. Nashner, Christopher D. Prest
  • Patent number: 10154707
    Abstract: Embodiments relates to a hook side fastener having hooks and a loop side fastener having loops. The hooks and/or loops are made of bulk solidifying amorphous metal alloy. Other embodiments relate to methods of making and using the hook side and loop side fasteners.
    Type: Grant
    Filed: March 23, 2012
    Date of Patent: December 18, 2018
    Assignee: APPLE INC.
    Inventors: Christopher D. Prest, Joseph C. Poole, Theodore A. Waniuk, Quoc Tran Pham, Joseph Stevick
  • Patent number: 10107550
    Abstract: One embodiment provides an article, comprising: an inner container having a cavity, the inner container comprising a ceramic; and an outer container, the outer container comprising a susceptor; wherein at least a portion of an outer surface of the inner container is in contact with an inner surface of the outer container, and wherein the inner container is removable from the mold. Methods of melting using the present article are also provided.
    Type: Grant
    Filed: August 5, 2011
    Date of Patent: October 23, 2018
    Assignee: CRUCIBLE INTELLECTUAL PROPERTY, LLC.
    Inventor: Theodore A. Waniuk
  • Patent number: 10066276
    Abstract: Disclosed is an improved bulk metallic glass alloy and methods of making the alloy in which the alloy has the structure ZraNbbCucNidAle, wherein a-e represent the atomic percentage of each respective element, and wherein b/a is less than about 0.040, and c/d is less than 1.15. The bulk metallic glass alloy has improved thermal stability and an increased super cooled liquid region rendering it capable of being thermoplastically formed into a variety of shapes and sizes.
    Type: Grant
    Filed: June 25, 2012
    Date of Patent: September 4, 2018
    Assignee: Crucible Intellectual Property, LLC
    Inventors: Quoc Tran Pham, Theodore A. Waniuk
  • Patent number: 10056541
    Abstract: Described herein are methods of constructing a part using metallic glass alloys, layer by layer, as well as metallic glass-forming materials designed for use therewith. Metallic glass meshes, metallic glass actuators, three dimensional metallic glass thermal history sensors, and methods of their manufacture are also disclosed.
    Type: Grant
    Filed: April 17, 2015
    Date of Patent: August 21, 2018
    Assignee: Apple Inc.
    Inventors: Joseph C. Poole, Theodore A. Waniuk, Jeffrey L. Mattlin, Michael S. Nashner, Christopher D. Prest
  • Patent number: 10000837
    Abstract: Embodiments herein relate to methods and apparatuses for casting of BMG-containing parts. The surfaces of the mold that come into contact with the molten amorphous alloy comprise an amorphous material. In accordance with the disclosure, the mold may be coated with an amorphous material, e.g., to reduce, minimize, or eliminate crystallization of the molded BMG-containing part. The surfaces of the mold are coated, in certain aspects, so as to reduce or eliminate potential grain-boundary nucleation sites for BMG crystallization. The amorphous material may be selected based on the particular molten amorphous alloy to be cast, e.g., based on the wetting properties, the melting and cooling properties, etc.
    Type: Grant
    Filed: July 28, 2015
    Date of Patent: June 19, 2018
    Assignee: Apple Inc.
    Inventors: Douglas J. Weber, Kazuya Takagi, Theodore A. Waniuk