Patents by Inventor Thibaut SAVART
Thibaut SAVART has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250003530Abstract: A tube including at least one cylindrical element made of a pultruded fibrous material impregnated with a thermoplastic matrix, at least one additional fibrous reinforcement, partially or completely surrounding the cylindrical element(s), the fibers contained in the additional fibrous reinforcement being positioned along an axis different from the longitudinal axis of the cylindrical element, the total content of fibers of the tube being of between 40% and 70% by volume, with respect to the volume of the matrix and of the fibers contained in the tube.Type: ApplicationFiled: July 27, 2022Publication date: January 2, 2025Applicant: ARKEMA FRANCEInventors: Gilles HOCHSTETTER, Thibaut SAVART, Arthur BABEAU, Axel SALINIER
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Publication number: 20240376311Abstract: A thermoplastic composite material including: a) from 65% to 95% by weight of at least one reactive semicrystalline polyamide prepolymer with an average molecular mass Mn of less than or equal to 8000 g/mol and having a volume-mean diameter D50 of the reactive semicrystalline polyamide prepolymer powder particles ranging from 10 to 300 ?m, b) from 5% to 35% by weight of at least one flame retardant chosen from an at least partially meltable flame retardant in powder form and a non-meltable flame retardant in premilled powder form with a volume-mean diameter D50 of from 1 to 50 ?m, and c) from 0 to 2% by weight of at least one meltable or non-meltable additive with a volume-mean diameter D50 of from 1 to 50 ?m if it is non-meltable and in powder form.Type: ApplicationFiled: March 31, 2022Publication date: November 14, 2024Applicant: ARKEMA FRANCEInventors: Thibaut SAVART, Lise DEVES, Jean-Jacques FLAT, Florent ABGRALL
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Publication number: 20240376264Abstract: A composition for a thermoplastic composite material including: a) from 65% to 95% by weight of at least one reactive semicrystalline polyamide prepolymer with an average molar mass Mn of less than 5000 g/mol and having a volume-mean diameter D50 of the reactive semicrystalline polyamide prepolymer powder particles ranging from 10 to 300 ?m, b) from 5% to 35% by weight of at least one flame retardant chosen from an at least partially meltable flame retardant in powder form and having a volume-mean diameter D50 of from 10 to 300 ?m, and a non-meltable flame retardant in premilled powder form with a volume-mean diameter D50 of from 1 to 50 ?m, and c) from 0 to 2% by weight of at least one additive, and said reactive polyamide prepolymer comprising or consisting of at least one Z/BACT/XT copolyamide.Type: ApplicationFiled: March 31, 2022Publication date: November 14, 2024Applicant: ARKEMA FRANCEInventors: Thibaut SAVART, Lise DEVES, Jean-Jacques FLAT, Florent ABGRALL
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Publication number: 20240344661Abstract: A tank for containing a pressurized fluid, including at least one cylindrical element made of a pultruded fibrous material impregnated with a thermoplastic matrix, a first cap placed at one end of at least one cylindrical element closing it, a second cap placed at the other end of at least one cylindrical element, fitted with an orifice intended to make possible the entry and the exit of the fluid, and at least one additional fibrous reinforcement, partially or completely surrounding the cylindrical element(s) and optionally the caps, the fibers contained in the additional fibrous reinforcement being positioned along a different axis from the longitudinal axis of the cylindrical element, the total content of fibers of the tank being of between 40% and 70% by volume, with respect to the volume of the matrix and of the fibers contained in the tank.Type: ApplicationFiled: July 27, 2022Publication date: October 17, 2024Applicant: ARKEMA FRANCEInventors: Gilles HOCHSTETTER, Thibaut SAVART, Arthur BABEAU, Axel SALINIER
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Publication number: 20240183494Abstract: A multilayer structure, intended for the transportation, for the distribution or for the storage of a gas, in particular hydrogen, including, from the inside toward the outside, N composite reinforcing layer(s), deposited on one another, and being of a fibrous material in the form of continuous fibers which is impregnated by a composition of at least one semicrystalline thermoplastic polymer P1, the M.p. of which, as measured according to ISO 11357-3:2013, is greater than or equal to 150° C., or at least one amorphous thermoplastic polymer, the Tg of which is greater than 80° C., N being of from 1 to 2000 layers, and an outer sealing layer (1) cohesive with the outermost composite reinforcing layer (2) and including a composition of the at least one thermoplastic polymer P1, the composition of the outer sealing layer (1) resulting from at least the outermost composite reinforcing layer (2) cohesive with the sealing layer.Type: ApplicationFiled: March 31, 2022Publication date: June 6, 2024Applicant: ARKEMA FRANCEInventors: Thibaut SAVART, Arthur BABEAU, Axel SALINIER, Gilles HOCHSTETTER, Alexandre HAUCK, Damien BUSCA
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Patent number: 11945135Abstract: The invention relates to a process for manufacturing a pre-impregnated fibrous material comprising a continuous fibre fibrous material and at least one thermoplastic polymer matrix, characterized in that said pre-impregnated fibrous material is made of a single unidirectional ribbon or a plurality of parallel ribbons unidirectional and in that said method comprises an impregnation step, in particular at the core, of said fibrous material being in the form of a roving or of several parallel rovings by said thermoplastic polymer being in powder form, said step of impregnation being carried out with said at least one thermoplastic polymer and said fibrous material the D90/D10 ratio of which by volume of the thermoplastic polymer particles ranges from 1.Type: GrantFiled: December 20, 2017Date of Patent: April 2, 2024Assignee: ARKEMA FRANCEInventors: Gilles Hochstetter, Arthur Pierre Babeau, Thibaut Savart, François Tanguy, Denis Huze, Mathieu Capelot, Patrice Gaillard
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Patent number: 11938656Abstract: A method of manufacturing an impregnated fibrous material including a fibrous material made of continuous fibers and at least one thermoplastic polymer matrix, the method including pre-impregnating the fibrous material while it is in the form of a roving or several parallel rovings with the thermoplastic material and heating the thermoplastic matrix for melting, or maintaining in the molten state, the thermoplastic polymer after pre-impregnation, the at least one heating step being carried out by means of at least one heat-conducting spreading part (E) and at least one heating system, with the exception of a heated calendar, the roving or the rovings being in contact with part or all of the surface of the at least one spreading part (E) and partially or wholly passing over the surface of the at least one spreading part (E) at the level of the heating system.Type: GrantFiled: June 21, 2018Date of Patent: March 26, 2024Assignee: ARKEMA FRANCEInventors: Gilles Hochstetter, Mathieu Capelot, Thibaut Savart, Arthur Pierre Babeau, Denis Huze, François Tanguy, Patrice Gaillard
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Publication number: 20240092040Abstract: A method for preparing composite parts, including a step of depositing at least one band of fibrous material impregnated with a thermoplastic polymer on a substrate, by means of a main heating system selected from the following two systems: a preheating system (1) and a heating system (2), in combination with at least one secondary heating system selected from: a heating system (3), a post-heating system (4), a heating system (5), and a preheating system (6), or by means of the two main heating systems (1) and (2), the substrate being previously devoid of any deposited band or comprising at least one band n?1 of said fibrous material, the thermoplastic polymer being amorphous, with a Tg such that Tg?80° C., or semicrystalline, with a Tm?150° C.Type: ApplicationFiled: February 3, 2022Publication date: March 21, 2024Applicant: ARKEMA FRANCEInventors: Arthur BABEAU, Axel SALINIER, Thibaut SAVART, Gilles HOCHSTETTER
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Publication number: 20240051240Abstract: Impregnation of a fibrous material made from continuous fibres with a thermoplastic polymer matrix, the fibrous material comprising a thermoplastic sizing polymer and, before impregnation, an initial width. The method comprises an expansion step which is carried out by means of at least two tensioning members (E) and a heating system SC for heating the tensioning members and/or the fibrous material, the expansion being from 1.5 to 5 times the initial width. The expanded fibrous material is cooled below the Tg of the thermoplastic sizing polymer by means of a cooling system before being brought into contact with the thermoplastic polymer matrix.Type: ApplicationFiled: December 15, 2021Publication date: February 15, 2024Applicant: ARKEMA FRANCEInventors: Thibaut SAVART, Arthur BABEAU, Axel SALINIER
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Publication number: 20230415446Abstract: A multilayer structure which is chosen from among a tank, a pipe or a tube and intended for transporting, distributing or storing liquid hydrogen, the structure including a sealing layer in contact with the liquid hydrogen, the sealing layer including a composition which includes a polymer P1 which is polychlorotrifluoroethylene and at least one second layer located above the sealing layer, the second layer being a composite reinforcing layer of a fibrous material in the form of continuous fibers impregnated with a composition mainly including at least one thermoplastic or thermosetting polymer P2.Type: ApplicationFiled: November 22, 2021Publication date: December 28, 2023Applicant: ARKEMA FRANCEInventors: Gilles HOCHSTETTER, Thibaut SAVART, Patrick DANG, Richard AUDRY
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Publication number: 20230080953Abstract: The use of a composition including a mixture of at least one non-reactive thermoplastic polymer of Tg >40° C., especially >100° C., in particular >120° C., and at least one reactive thermoplastic prepolymer, with a fibrous material, for the preparation of a fibrous material impregnated with the composition, the composition having an initial melt viscosity during the impregnation, as measured in plate-plate rheology under 1 Hz and 2% strain, at a temperature of 300° C., of less than the viscosity of the same composition devoid of reactive prepolymer, measured under the same conditions, and/or a ductility, after in situ polymerization of the reactive thermoplastic prepolymer in the composition during the impregnation and after the impregnation, that is at least equivalent to the ductility of the same composition devoid of non-reactive thermoplastic polymer, and of which said reactive thermoplastic prepolymer is polymerized to the same number-average molecular mass (Mn).Type: ApplicationFiled: February 23, 2021Publication date: March 16, 2023Applicant: ARKEMA FRANCEInventors: Thibaut SAVART, Lise DEVES, Gilles HOCHSTETTER
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Patent number: 11571839Abstract: A web of impregnated fibrous material(s) including N individual tapes of fibrous material(s) stacked and/or joined in relation to one another, in which said N tapes adhere to each other and can overlap at least partially. The tapes of fibrous material(s) include continuous fibers impregnated with at least one thermoplastic polymer, and optionally a chain extender. The web has a surface, in cross-section perpendicular to the axis of the fibers, S, that is substantially equal to the sum of the surface, in cross-section perpendicular to the axis of the fibers, of each initial individual tape, denoted Sth, Sth being equal to N×l×Ep, wherein l represents the average width of a tape and Ep represents the average thickness of a tape, N being between 2 and 2000, and the average thickness of each individual tape being less than or equal to 150 ?m.Type: GrantFiled: March 19, 2019Date of Patent: February 7, 2023Assignee: ARKEMA FRANCEInventors: Thibaut Savart, Gilles Hochstetter, Anthony Florencie, Patrice Gaillard, Axel Salinier, Arthur Pierre Babeau
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Publication number: 20220402170Abstract: A method for manufacturing an impregnated fibrous material comprising at least one fibrous material made of continuous fibres and at least one thermoplastic polymer matrix comprises a step of pre-impregnating the fibrous material with a thermoplastic polymer matrix in powder form. This step is carried out dry in a tank comprising a fluidized bed, while keeping the level h of the powder and the mass m of the powder present in the tank substantially constant. The level h is from hi to hi?3%, during implementation of the pre-impregnation step, and hi is the initial level of the powder in the tank at the start of implementation of the pre-impregnation step, the mass m is from mi to mi±0.5% during implementation of the pre-impregnation step, and mi is the initial mass of the powder in the tank at the start of implementation of the pre-impregnation step.Type: ApplicationFiled: November 5, 2020Publication date: December 22, 2022Applicant: Arkema FranceInventors: Thibaut SAVART, Arthur Pierre BABEAU, Axel SALINIER, Denis HUZE
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Publication number: 20220258446Abstract: A multilayer structure selected from a reservoir, a pipe or a tube, for transporting, distributing or storing hydrogen, including, from the inside to the outside, at least one sealing layer and at least one composite reinforcing layer, the innermost composite reinforcing layer being welded to the outermost adjacent sealing layer, the sealing layers including at least one semi-crystalline thermoplastic polymer, the Tm of which is less than 280° C., wherein the at least one thermoplastic polymer of each sealing layer may be the same or different, and at least one of the composite reinforcing layers being of a fibrous material in the form of continuous fibers impregnated with a composition of at least one thermoplastic polymer P2j, the thermoplastic polymer P2j having a Tg greater than the maximum temperature of use of said structure (Tu), with Tg?Tu+20° C., Tu being greater than 50° C.Type: ApplicationFiled: July 28, 2020Publication date: August 18, 2022Applicant: Arkema FranceInventors: Gilles HOCHSTETTER, Patrick DANG, Thibaut SAVART
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Fluidized-bed process for manufacturing a fibrous material preimpregnated with thermoplastic polymer
Patent number: 11413832Abstract: The invention relates to a process for manufacturing a preimpregnated fibrous material containing a fibrous material made of continuous fibers and at least one thermoplastic polymer matrix, wherein the preimpregnated fibrous material is produced as a single unidirectional tape or of a plurality of parallel unidirectional tapes and wherein the process includes a step of impregnating, in particular fully and homogeneously, the fibrous material that is in the form of a roving or of several parallel rovings with the at least one thermoplastic polymer matrix that is in powder form, the impregnating step being carried out by a dry route in a tank and the control of the amount of the at least one thermoplastic polymer matrix in said fibrous material being achieved by control of the residence time of said fibrous material in the powder, with the exclusion of any electrostatic process with intentional charging.Type: GrantFiled: December 20, 2017Date of Patent: August 16, 2022Assignee: Arkema FranceInventors: Gilles Hochstetter, Arthur Pierre Babeau, Thibaut Savart, François Tanguy, Denis Huze, Mathieu Capelot, Patrice Gaillard -
Patent number: 11364660Abstract: Manufacture of a pre-impregnated fibrous material which contains continuous fibers and a thermoplastic matrix, the material being made as a plurality of unidirectional parallel ribbons or sheets, and the method involving a step of pre-impregnating, in dry conditions, N parallel strands divided into X groups of Ni strands, by the thermoplastic matrix in powder form in a tank, ?Ni=N et X 3, one thereof from each series being immersed in the powder, each group of strands running on the same number Y of tensioning parts, and the parallel strands being separated by a spacing at least equal to the width of each strand.Type: GrantFiled: November 25, 2019Date of Patent: June 21, 2022Assignee: ARKEMA FRANCEInventors: Gilles Hochstetter, Arthur Pierre Babeau, Axel Salinier, Thibaut Savart
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Publication number: 20220063137Abstract: Method for manufacturing a material including a fibrous material with continuous fibres and a thermoplastic polymer matrix, the material being produced as a unidirectional band, the method including a step of pre-impregnation of a strand of the fibrous material by the matrix in powdered form, the pre-impregnation step being carried out in a fluidised bed including a grooved roller component, the strand being in contact with the surface of the roller component and including up to 0.1% by weight of sizing, the matrix rate being controlled by controlling the dwell time in the powder and by constantly controlling the tension of the strand when it is introduced into the fluidised bed.Type: ApplicationFiled: December 16, 2019Publication date: March 3, 2022Applicant: ARKEMA FRANCEInventors: Gilles HOCHSTETTER, Thibaut SAVART, Arthur Pierre BABEAU, Axel SALINIER
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Publication number: 20220048219Abstract: Method for manufacturing a continuous fiber material and a thermoplastic polymer matrix, the material being made from a unidirectional tape, the method comprising a step of pre-impregnating a roving of the material with the matrix and a step of melting the matrix, the melting step being carried out by means of a heat-conducting tension device and a heating system, the tension device being thermostatically controlled at a temperature, for a semi-crystalline thermoplastic polymer, from Tc?30° C. to Tf+50° C., and, for an amorphous polymer, from Tg+50° C. to Tg+250° C., the roving running over the surface of the tension device in the heating system, and the porosity rate in the material being less than 10%.Type: ApplicationFiled: December 16, 2019Publication date: February 17, 2022Applicant: Arkema FranceInventors: Gilles HOCHSTETTER, Thibaut SAVART, Arthur Pierre BABEAU, Axel SALINIER
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Publication number: 20220016807Abstract: Manufacture of a pre-impregnated fibrous material which contains continuous fibers and a thermoplastic matrix, the material being made as a plurality of unidirectional parallel ribbons or sheets, and the method involving a step of pre-impregnating, in dry conditions, N parallel strands divided into X groups of Ni strands, by the thermoplastic matrix in powder form in a tank, ?Ni=N et X 3, one thereof from each series being immersed in the powder, each group of strands running on the same number Y of tensioning parts, and the parallel strands being separated by a spacing at least equal to the width of each strand.Type: ApplicationFiled: November 25, 2019Publication date: January 20, 2022Applicant: Arkema FranceInventors: Gilles HOCHSTETTER, Arthur Pierre BABEAU, Axel SALINIER, Thibaut SAVART
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Publication number: 20210276225Abstract: An impregnated fibrous material comprising a fibrous material of continuous fibers and at least one thermoplastic polymer matrix, wherein at least one thermoplastic polymer is a non-reactive amorphous polymer whose glass transition temperature is such that Tp?80° C., or a non-reactive semi-crystalline polymer whose melting temperature is Tf?150° C., where Tg and Tf are determined by differential scanning calorimetry (DSC) according to standard 11357-2:2013 and 11357-3:2013 respectively, a fiber content by volume is constant in at least 70% of the volume of the impregnated fibrous material, the fiber content in said impregnated fibrous material being between 45 and 65% by volume on both sides of said fibrous material, a porosity rate in said impregnated fibrous material being less than 10%.Type: ApplicationFiled: May 24, 2021Publication date: September 9, 2021Applicant: Arkema FranceInventors: Gilles HOCHSTETTER, Mathieu CAPELOT, Thibaut SAVART, Arthur Pierre BABEAU, Denis HUZE, François TANGUY, Patrice GAILLARD