Patents by Inventor Tom N. Kalnes

Tom N. Kalnes has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8853475
    Abstract: A process for producing a renewable hydrocarbon fuel. The process can include providing a feed including a lignocellulosic material to a pyrolysis zone to produce a stream including a pyrolysis oil, providing the pyrolysis oil stream to a refining zone producing a refined stream, providing at least a portion of the refined stream to a reforming zone producing a stream including hydrogen, providing at least a portion of the hydrogen stream to the refining zone; and recovering the renewable hydrocarbon fuel from the refined stream.
    Type: Grant
    Filed: December 15, 2010
    Date of Patent: October 7, 2014
    Assignee: UOP LLC
    Inventor: Tom N. Kalnes
  • Patent number: 8853476
    Abstract: A process has been developed for producing diesel boiling range fuel or fuel blending component from renewable feedstocks such as plant oils and greases. The process involves treating a renewable feedstock by hydrogenating and deoxygenating i.e. decarboxylating and/or hydrodeoxygenating to provide a hydrocarbon fraction useful as a diesel fuel. The hydrocarbon fraction is isomerized to improve cold flow properties. At least one interstage stream of the hydrogenating and deoxygenating reaction zone is heat exchanged with the feed to the isomerization reaction zone, and/or the effluent of the hydrogenating and deoxygenating reaction zone is heat exchanged with the feed to the isomerization reaction zone.
    Type: Grant
    Filed: February 17, 2011
    Date of Patent: October 7, 2014
    Assignees: UOP LLC, ENI S.p.A.
    Inventors: Tom N. Kalnes, John P. Brady, Marco Di Stanislao
  • Patent number: 8764855
    Abstract: One exemplary embodiment can be a process for producing a biofuel while minimizing fossil fuel derived carbon dioxide emissions. The process can include providing a renewable feed to an ester degradation zone to produce a first stream including one or more alcohols and a second stream including one or more acids, providing the first stream to a treatment zone for removing one or more salts and to obtain a treated stream, providing the treated stream to a reforming zone to obtain an effluent including hydrogen, and providing the second stream and at least a portion of the effluent to a refining zone for producing the biofuel.
    Type: Grant
    Filed: December 15, 2010
    Date of Patent: July 1, 2014
    Assignee: UOP LLC
    Inventors: Laura E. Leonard, Gavin P. Towler, Tom N. Kalnes
  • Publication number: 20140135544
    Abstract: Apparatuses and methods for deoxygenating a biomass-derived pyrolysis oil are provided herein. In one example, the method comprises of dividing a feedstock stream into first and second feedstock portions. The feedstock stream comprises the biomass-derived pyrolysis oil and has a temperature of about 60° C. or less. The first feedstock portion is combined with a heated organic liquid stream to form a first heated diluted pyoil feed stream. The first heated diluted pyoil feed stream is contacted with a first deoxygenating catalyst in the presence of hydrogen to form an intermediate low-oxygen pyoil effluent. The second feedstock portion is combined with the intermediate low-oxygen pyoil effluent to form a second heated diluted pyoil feed stream. The second heated diluted pyoil feed stream is contacted with a second deoxygenating catalyst in the presence of hydrogen to form additional low-oxygen pyoil effluent.
    Type: Application
    Filed: November 14, 2012
    Publication date: May 15, 2014
    Applicant: UOP LLC
    Inventor: Tom N. Kalnes
  • Patent number: 8686198
    Abstract: An integrated process for producing paraffins and polyols from renewable feedstocks has been developed in which a hydrolysis process is integrated with the hydroprocessing step, producing products suitable for use as transportation fuels. Integration allows the use of common equipment which minimizes cost, raw material consumption, and energy requirements.
    Type: Grant
    Filed: May 18, 2012
    Date of Patent: April 1, 2014
    Assignee: UOP LLC
    Inventor: Tom N. Kalnes
  • Publication number: 20140005450
    Abstract: Methods of making synthetic distillate fuel are described. The methods involve the use of an absorbent bed of molecular sieves which adsorb the n-paraffins from a distillate fuel cut. This allows the distillate fuel true boiling point cut point on the distillation column to increase to a higher temperature to make a distillate fuel which meets all of the synthetic paraffinic kerosene (SPK) or synthetic diesel specifications on distillation as well as the cold flow property specification, such as freeze point for SPK or cloud point, cold filter plugging point and pour point for synthetic diesel. This approach could improve aviation fuel yields by about 5 to about 10% and synthetic diesel yields up to 20%.
    Type: Application
    Filed: June 29, 2012
    Publication date: January 2, 2014
    Applicant: UOP LLC
    Inventors: Terry L. Marker, John A. Petri, Charles P. Luebke, Tom N. Kalnes, Michael J. McCall
  • Patent number: 8603399
    Abstract: An improved processing system of an oxygenate-containing feedstock for increased production or yield of light olefins. Such processing involves oxygenate conversion to olefins and subsequent cracking of heavier olefins wherein at least a portion of the products from each of the reactors is elevated in pressure, using a common compressor, prior to being routed to a common product fractionation and recovery section. The system further comprises acid gas removal means to remove acid gases from the cracked product gas and that the olefin cracking reactor is a moving bed reactor.
    Type: Grant
    Filed: October 1, 2009
    Date of Patent: December 10, 2013
    Assignee: UOP LLC
    Inventors: Tom N. Kalnes, Robert B. James, Jr., Daniel H. Wei, Bryan K. Glover
  • Publication number: 20130310620
    Abstract: A process for producing paraffins from renewable feedstocks has been developed in which a hydrolysis process is integrated with the hydroprocessing step, producing products suitable for use as transportation fuels. Integration allows the use of common equipment which minimizes cost, raw material consumption, and energy requirements.
    Type: Application
    Filed: May 18, 2012
    Publication date: November 21, 2013
    Applicant: UOP LLC
    Inventor: Tom N. Kalnes
  • Publication number: 20130310613
    Abstract: An integrated process for producing paraffins and polyols from renewable feedstocks has been developed in which a hydrolysis process is integrated with the hydroprocessing step, producing products suitable for use as transportation fuels. Integration allows the use of common equipment which minimizes cost, raw material consumption, and energy requirements.
    Type: Application
    Filed: May 18, 2012
    Publication date: November 21, 2013
    Applicant: UOP LLC
    Inventor: Tom N. Kalnes
  • Patent number: 8410319
    Abstract: A catalytic process for generating at least one polyol from a feedstock comprising cellulose is performed in a continuous manner. The process involves, contacting, continuously, hydrogen, water, and a feedstock comprising cellulose, with a catalyst to generate an effluent stream comprising at least one polyol, water, hydrogen, and at least one co-product. The water, hydrogen, and at least one co-product are separated from the effluent stream and recycled to the reaction zone. The polyol is recovered from the effluent stream.
    Type: Grant
    Filed: July 28, 2011
    Date of Patent: April 2, 2013
    Assignees: UOP LLC, Dalian Institute of Chemical Physics, Chinese Academy of Sciences
    Inventors: Tom N. Kalnes, John Q. Chen, Joseph A. Kocal, Tao Zhang, Aiqin Wang, Mingyuan Zheng, Changzhi Li, Jifeng Pang
  • Patent number: 8323937
    Abstract: A catalytic process for generating at least one polyol from a feedstock comprising cellulose is performed in a continuous manner using a catalyst comprising nickel tungsten carbide. The process involves, contacting, continuously, hydrogen, water, and a feedstock comprising cellulose, with the catalyst to generate an effluent stream comprising at least one polyol and recovering the polyol from the effluent stream.
    Type: Grant
    Filed: July 28, 2011
    Date of Patent: December 4, 2012
    Assignees: UOP LLC, Dalian Institute of Chemical Physics
    Inventors: Tao Zhang, Aiqin Wang, Mingyuan Zheng, Changzhi Li, Jifeng Pang, Tom N. Kalnes, John Q. Chen, Joseph A. Kocal
  • Patent number: 8222463
    Abstract: A process for generating at least one polyol from a feedstock comprising saccharide is performed in a continuous or batch manner. The process involves, contacting hydrogen, water, and a feedstock comprising saccharide, with a catalyst system to generate an effluent stream comprising at least one polyol and recovering the polyol from the effluent stream. The catalyst system comprises at least one metal component with an oxidation state greater than or equal to 2+.
    Type: Grant
    Filed: July 28, 2011
    Date of Patent: July 17, 2012
    Assignee: UOP LLC
    Inventors: Tom N. Kalnes, Joseph A. Kocal, John Q. Chen
  • Patent number: 8222465
    Abstract: A catalytic process for generating at least one polyol from a feedstock comprising cellulose is performed in a continuous manner. The process involves, contacting, continuously, hydrogen, water, and a feedstock comprising cellulose, with a catalyst to generate an effluent stream comprising at least one polyol, water, hydrogen, and at least one co-product. The water, hydrogen, and at least one co-product are separated from the effluent stream and recycled to the reaction zone. The polyol is recovered from the effluent stream.
    Type: Grant
    Filed: July 28, 2011
    Date of Patent: July 17, 2012
    Assignee: UOP LLC
    Inventors: Tom N. Kalnes, John Q. Chen, Joseph A. Kocal
  • Patent number: 8222464
    Abstract: A catalytic process for generating at least one polyol from a feedstock comprising cellulose is performed in a continuous manner. The process involves, contacting, continuously, hydrogen, water, and a feedstock comprising cellulose, with a catalyst to generate an effluent stream comprising at least one polyol, water, hydrogen, and at least one co-product. The water, hydrogen, and at least one co-product are separated from the effluent stream and recycled to the reaction zone. The polyol is recovered from the effluent stream.
    Type: Grant
    Filed: July 28, 2011
    Date of Patent: July 17, 2012
    Assignee: UOP LLC
    Inventors: Tom N. Kalnes, John Q. Chen, Joseph A. Kocal
  • Patent number: 8222462
    Abstract: A process for generating at least one polyol from a feedstock comprising saccharide is performed in a continuous or batch manner. The process involves, contacting, hydrogen, water, and a feedstock comprising saccharide, with a catalyst system to generate an effluent stream comprising at least one polyol and recovering the polyol from the effluent stream. The catalyst system comprises at least one unsupported component and at least one supported component.
    Type: Grant
    Filed: July 28, 2011
    Date of Patent: July 17, 2012
    Assignee: UOP LLC
    Inventors: Tom N. Kalnes, Joseph A. Kocal, John Q. Chen
  • Publication number: 20120151828
    Abstract: Methods for making a fuel composition comprising contacting one or more components of a hydroprocessing feedstock, for example both a fatty acid- or triglyceride-containing component and a paraffin-rich component, with hydrogen under catalytic hydroprocessing conditions are disclosed. The methods are effective to upgrade the component(s) and provide a hydroprocessed biofuel. A representative method utilizes a single-stage process in which hydrogen-containing recycle gas is circulated through both a hydrodeoxygenation zone and a hydrocracking zone in series.
    Type: Application
    Filed: December 15, 2010
    Publication date: June 21, 2012
    Applicant: UOP LLC
    Inventor: TOM N. KALNES
  • Publication number: 20120152801
    Abstract: Biofuel compositions obtained by the simultaneous hydroprocessing of at least two distinct hydroprocessing feedstocks, either or both of which are derived from biomass, are disclosed. The co-processing of these feedstocks can result in an upgraded product having suitable characteristics, in terms of composition (e.g., quantities of compounds such as aromatic hydrocarbons, present in relatively large amounts) and in terms of quality (e.g., quantities of compounds such as oxygenates, present in relatively small amounts) for use as a hydroprocessed biofuel such as hydroprocessed aviation biofuel.
    Type: Application
    Filed: December 15, 2010
    Publication date: June 21, 2012
    Applicant: UOP LLC
    Inventors: ANDREA G. BOZZANO, CHRISTOPHER DAVID GOSLING, TOM N. KALNES
  • Publication number: 20120151824
    Abstract: Fuel compositions exhibiting reduced greenhouse gas (GHG) emissions, based on a lifecycle assessment from the time of cultivation of feedstocks (in the case of plant materials) or extraction of feedstocks (in the case of fossil fuels) required for the compositions (up to and including the ultimate combustion of the fuel composition by the end user) are disclosed. The reduced level of emissions (“carbon footprint”) is achieved by incorporating a pyrolysis derived component having a higher heating value than ethanol and meeting other applicable standards for fossil fuel (e.g., petroleum) derived components conventionally used for the same purpose, such as transportation fuels. Advantageously, fuel compositions comprising pyrolysis derived gasoline can exhibit lower GHG emissions than gasoline derived solely from petroleum, or even conventional blends of petroleum derived gasoline and ethanol.
    Type: Application
    Filed: December 15, 2010
    Publication date: June 21, 2012
    Applicant: UOP LLC
    Inventor: TOM N. KALNES
  • Publication number: 20120157729
    Abstract: One exemplary embodiment can be a process for producing a renewable hydrocarbon fuel. The process can include providing a feed including a lignocellulosic material to a pyrolysis zone to produce a stream including a pyrolysis oil, providing the pyrolysis oil stream to a refining zone producing a refined stream, providing at least a portion of the refined stream to a reforming zone producing a stream including hydrogen, providing at least a portion of the hydrogen stream to the refining zone; and recovering the renewable hydrocarbon fuel from the refined stream.
    Type: Application
    Filed: December 15, 2010
    Publication date: June 21, 2012
    Applicant: UOP, LLC
    Inventor: Tom N. Kalnes
  • Publication number: 20120151825
    Abstract: One exemplary embodiment can be a process for producing a biofuel while minimizing fossil fuel derived carbon dioxide emissions. The process can include providing a renewable feed to an ester degradation zone to produce a first stream including one or more alcohols and a second stream including one or more acids, providing the first stream to a treatment zone for removing one or more salts and to obtain a treated stream, providing the treated stream to a reforming zone to obtain an effluent including hydrogen, and providing the second stream and at least a portion of the effluent to a refining zone for producing the biofuel.
    Type: Application
    Filed: December 15, 2010
    Publication date: June 21, 2012
    Applicant: UOP, LLC
    Inventors: Laura E. Leonard, Gavin P. Towler, Tom N. Kalnes